Plug-turning oil injection jig
By designing a plug-flipping and oil-filling fixture, the soft rubber plugs can be flipped in batches by sliding the fixture's base plate and cover plate assembly. This solves the problem of high cost and low efficiency caused by manual flipping, and improves the atomizer production efficiency and automation level.
Patent Information
- Application Number
- CN202423252141.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2034-12-27
AI Technical Summary
In existing technologies, the flipping of the soft rubber stopper during the atomizer production process relies on manual labor, resulting in high labor costs and low production efficiency.
Design a plug-flipping oil injection fixture, including a fixture base plate and a cover plate assembly. The soft rubber plug is flipped synchronously by sliding the cover plate assembly, so as to realize batch flipping operation.
This technology enables batch flipping of soft rubber stoppers, reducing labor costs, improving production efficiency, and ensuring the accuracy and stability of the flipping process.
Smart Images

Figure CN223845012U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to atomizer production technical field especially relates to a kind of turning plug oil injection tool. BACKGROUND
[0002] Referring to Figure 1 For example, electronic atomizer such as electronic cigarette, usually set up an openable soft rubber plug 200 (usually for silica gel structure, can be deformed and overturn, in order to open oil injection port 100a) at the position of oil injection port 100a of atomizer shell 100. The general production procedure is as follows:
[0003] S10: soft rubber plug 200 is loaded into atomizer shell 100, at this time, one end of soft rubber plug 200 (i.e. fixed end 200a of soft rubber plug 200) is connected with atomizer shell 100, and the other end (i.e. free end 200b of soft rubber plug 200) is slightly tilted outward and covers oil injection port 100a;
[0004] S20: worker manually turns over free end 200b of soft rubber plug 200 by 180 °, to expose oil injection port 100a;
[0005] S30: oil injection is carried out to atomizer shell 100 through oil injection port 100a.
[0006] In the above step S20, the operation of turning over soft rubber plug is completed manually by worker, and worker only has two hands, cannot realize batch plug turning operation, therefore, labor cost is higher, and production efficiency is lower.
[0007] The above information disclosed in the background section is only included to enhance the understanding of the background of the present disclosure, and therefore can contain information that does not form prior art known to those of ordinary skill in the art at the present time. UTILITY MODEL CONTENT
[0008] One purpose of the utility model is to provide a kind of turning plug oil injection tool, can carry out the turning operation of soft rubber plug in batches, to further reduce labor cost, improve production efficiency.
[0009] To achieve the above purpose, the utility model provides a kind of turning plug oil injection tool for turning over soft rubber plug on atomizer shell towards the direction away from the oil injection port of atomizer shell, comprising:
[0010] Jig bottom plate, the jig bottom plate is equipped with a plurality of for placing the atomizer shell and places the piece groove;Wherein, when the atomizer shell is located in the piece groove, the soft rubber plug is located on the surface of the atomizer shell away from the groove bottom of the piece groove;
[0011] Cover plate assembly, the cover plate assembly is used to cooperate the jig bottom plate and compress each atomizer shell;
[0012] Wherein, the cover plate assembly is driven to slide relative to the jig bottom plate, so that each soft rubber plug is flipped towards the direction away from the corresponding oil injection port, to expose the oil injection state of the oil injection port of each atomizer shell.
[0013] Optionally, the cover plate assembly comprises an inner fixed frame arranged opposite to the jig bottom plate, an outer fixed frame arranged on the side of the inner fixed frame away from the jig bottom plate and fixedly connected with the inner fixed frame, and an intermediate sliding frame slidingly arranged between the inner fixed frame and the outer fixed frame.
[0014] Optionally, an outer convex operation portion is arranged at the end position of the intermediate sliding frame,
[0015] The outer convex operation portion protrudes outward to the outside of both the inner fixed frame and the outer fixed frame.
[0016] Optionally, the outer fixed frame is provided with a first limiting block and a second limiting block corresponding to the position of the outer convex operation portion, and the outer convex operation portion is located between the first limiting block and the second limiting block.
[0017] Optionally, the jig bottom plate is provided with a plurality of rows of the part placing grooves;
[0018] The intermediate sliding frame is provided with a push rod corresponding to each row of the part placing grooves for pushing the soft rubber plug of the row;
[0019] When the outer convex operation portion slides to abut against the first limiting block, the push rod is located on the side away from the fixed end of the corresponding soft rubber plug corresponding to the oil injection port, and is separated from each soft rubber plug;
[0020] When the outer convex operation portion slides to abut against the second limiting block, the push rod is located on the side away from the corresponding oil injection port corresponding to the fixed end of the soft rubber plug, to expose the oil injection port of each atomizer shell.
[0021] Optionally, the lower end of the push rod is provided with an arc-shaped surface for pushing the corresponding soft rubber plug to the oil injection state.
[0022] Optionally, the push rod is provided with an avoidance notch corresponding to the position of each oil injection port, and when the outer convex operation portion slides to abut against the second limiting block, the avoidance notch is aligned with the corresponding oil injection port.
[0023] Optionally, the first limiting block is located below the second limiting block.
[0024] Optionally, the outer convex operation portion is provided with a plurality of avoidance grooves for entering by hand or mechanical equipment.
[0025] Optionally, the outer fixing frame is clamped with the jig bottom plate through a rotating buckle.
[0026] The utility model discloses a plug turning and oil injection jig, at the beginning, each atomizer shell that has been loaded with soft rubber plug is placed in each said placing groove, then, cover plate assembly is covered, then, push cover plate assembly, make cover plate assembly in the process of sliding synchronous push each free end of soft rubber plug, with the gradual increase of cover plate assembly sliding stroke, the turning angle of soft rubber plug gradually increases, and the oil injection port gradually exposes, finally, when cover plate assembly slides to the limit position, soft rubber plug turns over 180 DEG, and the oil injection port completely exposes, so that subsequent oil injection operation is carried out.
[0027] The utility model discloses a plug turning and oil injection jig, as long as push cover plate assembly, can batch soft rubber plug's turning operation, therefore can reduce manpower cost, improve production efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0028] In order to more clearly illustrate the technical scheme in the embodiment of the utility model or prior art, below will to the drawing needed to be used in the embodiment or prior art description simple introduction, obviously, the drawing in the following description only some embodiments of the utility model, for those skilled in the art, under the premise of not paying the creative labor, can also obtain other drawings according to these drawings.
[0029] Figure 1 The structure schematic diagram of electronic atomizer is provided for background technology;
[0030] Figure 2 The structure schematic diagram of plug turning and oil injection jig is provided for embodiment;
[0031] Figure 3 The sectional view schematic diagram of plug turning and oil injection jig is provided for embodiment.
[0032] In the drawing:
[0033] 100, atomizer shell;100a, oil injection port;200, soft rubber plug;200a, fixed end;200b, free end;
[0034] 1, jig bottom plate;101, placing groove;
[0035] 2, cover plate assembly;
[0036] 201, inner fixing frame;
[0037] 202, outer fixing frame;2021, first limit stop;2022, second limit stop;
[0038] 203, middle slide frame; 2031, outer convex operation part; 2032, avoiding groove; 2033, push rod; 2033a, arc surface; 2033b, avoiding notch;
[0039] 204, rotating buckle. DETAILED DESCRIPTION
[0040] In the present application, the term "embodiment" means that the specific features, structures or characteristics described in connection with the embodiment can be included in at least one embodiment of the present application. The term "embodiment" appearing at various places in the specification does not necessarily refer to the same embodiment, and does not particularly limit the independence or association between other embodiments. In principle, in the present application, as long as there is no technical contradiction or conflict, each technical feature mentioned in each embodiment can be combined in any way to form a corresponding implementable technical solution.
[0041] Unless otherwise defined, the meanings of the technical terms used herein are the same as those commonly understood by those skilled in the art to which the present application belongs; the use of related terms herein is only for the purpose of describing specific embodiments, and is not intended to limit the present application.
[0042] In the description of the present application, the phrase "and / or" is a description of the logical relationship between the objects, which means that there can be three relationships, for example, A and / or B, which means that there are three cases: A exists, B exists, and A and B exist at the same time. In addition, the character " / " in this paper generally represents that the associated objects before and after are a "or" logical relationship.
[0043] In the present application, terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual quantity, primary or secondary or order relationship between the entities or operations.
[0044] Without more limitations, in the present application, the use of "including", "containing", "having" or other similar expressions in the sentence means to cover non-exclusive inclusion, and these expressions do not exclude the presence of other elements in the process, method or product including the described elements, so that the process, method or product including a series of elements can not only include those limited elements, but also include other elements not explicitly listed, or also include the elements inherent to such process, method or product.
[0045] Similar to the understanding in the Examination Guidelines, in this utility model, expressions such as "greater than," "less than," and "exceeding" are understood to exclude the stated number; expressions such as "above," "below," and "within" are understood to include the stated number. Furthermore, in the description of the embodiments of this utility model, "multiple" means two or more (including two), and similar expressions related to "multiple" are also understood in this way, such as "multiple groups" and "multiple times," unless otherwise explicitly specified.
[0046] In the description of the embodiments of this utility model, the space-related expressions used, such as "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "vertical," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential," indicate the orientation or positional relationship based on the orientation or positional relationship shown in the specific embodiments or drawings. They are only for the convenience of describing the specific embodiments of this utility model or for the reader's understanding, and do not indicate or imply that the device or component referred to must have a specific position, a specific orientation, or be constructed or operated in a specific orientation. Therefore, they should not be construed as limitations on the embodiments of this utility model.
[0047] Unless otherwise expressly specified or limited, the terms "installation," "connection," "linking," "fixing," and "setting," as used in the description of the embodiments of this utility model, should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral setting; it can be a mechanical connection, an electrical connection, or a communication connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two components or the interaction between two components. For those skilled in the art to which this utility model pertains, the specific meaning of the above terms in the embodiments of this utility model can be understood according to the specific circumstances.
[0048] This utility model provides a plug-flipping and oil-filling fixture, which is suitable for scenarios where soft rubber plugs 200 on the production line of electronic cigarette atomizer products are flipped for oil filling operations. It can perform the flipping operation of soft rubber plugs 200 in batches, thereby reducing labor costs and improving production efficiency.
[0049] The plugging and oil injection fixture provided in this embodiment is used to... Figure 1 The free end 200b of the soft rubber stopper 200 on the atomizer housing 100 shown is flipped away from the oil inlet 100a of the atomizer housing 100. See [reference needed]. Figure 2 and Figure 3 The oil filling jig includes a jig base plate 1 and a cover plate assembly 2.
[0050] The jig bottom plate 1 is provided with a plurality of placing grooves 101 for placing the atomizer shell 100; when the atomizer shell 100 is located in the placing groove 101, the soft rubber plug 200 is located on the surface of the atomizer shell 100 away from the groove bottom of the placing groove 101. The cover plate assembly 2 is used for pressing each atomizer shell 100 in cooperation with the jig bottom plate 1.
[0051] Wherein, the cover plate assembly 2 is driven to slide relative to the jig bottom plate 1, so that each soft rubber plug 200 is synchronously turned over in a direction away from the corresponding oil injection port 100a to expose the oil injection state of the oil injection port 100a of each atomizer shell 100.
[0052] The plug turning and oil injection jig provided by the embodiment is used to first place each atomizer shell 100 into each placing groove 101, then close the cover plate assembly 2, and then push the cover plate assembly 2 to synchronously push the free end 200b of each soft rubber plug 200 in the sliding process of the cover plate assembly 2. As the sliding stroke of the cover plate assembly 2 gradually increases, the turning angle of the soft rubber plug 200 gradually increases, and the oil injection port 100a gradually exposes. Finally, when the cover plate assembly 2 slides to the limit position, the soft rubber plug 200 is turned over by 180°, and the oil injection port 100a is completely exposed, so that subsequent oil injection operation can be performed.
[0053] The plug turning and oil injection jig provided by the embodiment can perform the turning operation of the soft rubber plug 200 in batches by pushing the cover plate assembly 2, so that the labor cost can be reduced and the production efficiency can be improved.
[0054] In the embodiment, the cover plate assembly 2 includes an inner fixed frame 201 arranged opposite to the jig bottom plate 1, an outer fixed frame 202 located on the side away from the jig bottom plate 1 of the inner fixed frame 201 and fixedly connected with the inner fixed frame 201, and an intermediate sliding frame 203 slidingly arranged between the inner fixed frame 201 and the outer fixed frame 202. The intermediate sliding frame 203 slides between the inner fixed frame 201 and the outer fixed frame 202, so that the sliding process of the intermediate sliding frame 203 is more smooth and stable, and the efficiency and accuracy of turning the soft rubber plug 200 are further improved.
[0055] Optionally, the outer fixed frame 202 is connected with the jig bottom plate 1 through a rotating buckle 204, so that the cover plate assembly 2 is more convenient to install and disassemble, and is convenient for maintenance and replacement.
[0056] Optionally, the end position of the intermediate sliding frame 203 is provided with an outwardly convex operation part 2031. The outwardly convex operation part 2031 is convex outwardly to the outside of both the inner fixed frame 201 and the outer fixed frame 202, and a human hand or a mechanical device can drive the intermediate sliding frame 203 to slide by operating the outwardly convex operation part 2031.
[0057] Further, the outwardly convex operation part 2031 is provided with a plurality of avoidance grooves 2032 for the human hand or the mechanical device to enter. The human hand or the mechanical device can put the hand into the avoidance grooves 2032 to move the intermediate sliding frame 203.
[0058] In the embodiment, the outer fixed frame 202 is provided with a first limiting stopper 2021 and a second limiting stopper 2022 corresponding to the position of the outwardly convex operation part 2031, and the outwardly convex operation part 2031 is located between the first limiting stopper 2021 and the second limiting stopper 2022. The first limiting stopper 2021 and the second limiting stopper 2022 ensure the positioning accuracy of the intermediate sliding frame 203 during sliding, so that the soft rubber plug 200 is turned to the right position, and the problems of over-turning or insufficient turning are avoided.
[0059] In the embodiment, the jig bottom plate 1 is provided with a plurality of rows of the placing grooves 101; and the intermediate sliding frame 203 is provided with a push rod 2033 for pushing the soft rubber plug 200 of each row of the placing grooves 101:
[0060] When the outwardly convex operation part 2031 slides to abut against the first limiting stopper 2021, the push rod 2033 is located on the side away from the corresponding oil injection port 100a of the fixed end 200a of the corresponding soft rubber plug 200, and is separated from each soft rubber plug 200;
[0061] When the outwardly convex operation part 2031 slides to abut against the second limiting stopper 2022, the push rod 2033 is located on the side away from the corresponding oil injection port 100a of the fixed end 200a of the corresponding soft rubber plug 200, so as to expose the oil injection port 100a of each atomizer shell 100.
[0062] Optionally, the lower end of the push rod 2033 is provided with an arc-shaped surface 2033a for pushing the corresponding soft rubber plug 200 to the oil injection state. The arc-shaped surface 2033a on the bottom surface of the push rod 2033 is designed so that the soft rubber plug 200 can more smoothly reach the oil injection state during turning, and the turning efficiency is improved.
[0063] Optionally, the push rod 2033 is provided with a avoiding gap 2033b corresponding to the position of each oil injection port 100a, when the outer convex operation part 2031 slides to abut against the second limiting block 2022, the avoiding gap 2033b is aligned with the corresponding oil injection port 100a. The setting of the avoiding gap 2033b ensures that the oil injection port 100a can be smoothly exposed after the soft rubber plug 200 is turned over, avoiding the difficulty of oil injection caused by shielding.
[0064] In the embodiment, the first limiting block 2021 is located below the second limiting block 2022. The up-and-down sliding of the intermediate sliding frame 203 is conducive to the automatic downward recovery of the free end 200b of the soft rubber plug 200 to the state of being close to and shielding the oil injection port 100a under the cooperation of the self-elastic action and the gravity action after the intermediate sliding frame 203 releases the soft rubber plug 200, so as to directly insert the soft rubber plug 200 into the oil injection port 100a subsequently.
[0065] The working process of the plug-turning oil injection jig provided in the embodiment is as follows:
[0066] (1) Preparation stage:
[0067] Put the atomizer shell 100, which has been loaded with the soft rubber plug 200, into the placing groove 101 of the jig bottom plate 1 one by one, and ensure that the soft rubber plug 200 of each atomizer shell 100 is located on the surface of the shell away from the groove bottom of the placing groove 101;
[0068] (2) Covering stage:
[0069] Cover the cover plate assembly 2 on the jig bottom plate 1, and fix it by rotating the buckle 204;
[0070] (3) Turning operation stage:
[0071] At the beginning, the outer convex operation part 2031 automatically slides downward to abut against the first limiting block 2021 under the action of gravity, at this time, the push plate is located on the side of the oil injection port 100a away from the fixed end 200a of the soft rubber plug 200, and the soft rubber plug 200 blocks the oil injection port 100a (the soft rubber plug 200 only blocks the oil injection port 100a, and is not inserted into the oil injection port 100a, so when the free end 200b is pushed, the soft rubber plug 200 can be easily turned over upward);
[0072] The operator or mechanical equipment pushes the intermediate sliding frame 203 upward through the outer convex operation part 2031, so that it slides upward between the inner fixed frame 201 and the outer fixed frame 202 to abut against the second limiting block 2022; at this time, the push rod 2033 is located on the side of the fixed end 200a of the soft rubber plug 200 away from the oil injection port 100a, the soft rubber plug 200 is turned over by 180°, the oil injection port 100a is aligned with the avoiding gap 2033b and completely exposed;
[0073] (4) Oil injection:
[0074] The oil injection operation can be conveniently performed since the soft rubber plug 200 has been turned over and the oil injection port 100a is exposed;
[0075] (5) Recovery and reuse stage:
[0076] After the oil injection is completed, the outer convex operation part 2031 is pushed down to abut against the first limiting block 2021, and the soft rubber plug 200 can automatically recover to a state of blocking the oil injection port 100a (the soft rubber plug 200 blocks the oil injection port 100a and is not inserted into the oil injection port 100a) under the action of its own elasticity and gravity;
[0077] (6) Inserting the soft rubber plug 200:
[0078] The soft rubber plug 200 is inserted into the corresponding oil injection port 100a one by one to avoid oil leakage from the oil injection hole;
[0079] (7) Discharging
[0080] The rotating buckle 204 is opened, and each atomizer shell 100 is removed, thereby completing the oil injection and plugging operation.
[0081] In summary, the plug turning and oil injection jig provided in the embodiment has the following advantages:
[0082] ① Production efficiency is improved: By simply pushing the cover plate assembly 2, batch soft rubber plug 200 turning can be achieved, reducing manual operation steps, thereby reducing labor costs and improving automation.
[0083] ② Accurate positioning: The first limiting block 2021 and the second limiting block 2022 ensure the accuracy of the soft rubber plug 200 turning, avoiding insufficient or excessive turning.
[0084] ③ Stable structure: The structure design of the inner fixed frame 201, the outer fixed frame 202, and the middle sliding frame 203 makes the turning process more stable and reliable.
[0085] ④ Easy to maintain: The outer fixed frame 202 is clamped with the jig bottom plate 1 through the rotating buckle 204, which is convenient for quick installation and disassembly, and facilitates maintenance and replacement.
[0086] ⑤ Safe and reliable: The design of the avoidance gap 2033b ensures the smooth exposure of the oil injection port 100a, avoiding the problem of oil leakage caused by difficult oil injection or incorrect operation.
[0087] ⑥ Labor-saving design: the arc-shaped surface 2033a at the lower end of the push rod 2033 is designed to make the soft rubber plug 200 turn over more smoothly, reduce the operating force, and improve the operation comfort.
[0088] Finally, it should be noted that although the above embodiments have been described in the specification and drawings of the present application, they do not limit the patent protection scope of the present application. Any technical solution obtained by replacing or modifying the equivalent structure or equivalent process based on the essential concept of the present application, using the content described in the specification and drawings of the present application, and directly or indirectly implementing the technical solutions of the above embodiments in other related technical fields, etc., are all included in the patent protection scope of the present application.
Claims
1. A soft rubber plug turning and oiling jig for turning a soft rubber plug on an atomizer housing in a direction away from an oil inlet of the atomizer housing, characterized in that, The utility model relates to a kind of oil injection jig for atomizer, including: Jig base, the jig base is equipped with several for placing the atomizer shell Put things in the slot;Wherein, when the atomizer shell is located in the Put things in the slot, the soft rubber plug is located on the surface of the atomizer shell away from the slot bottom of the Put things in the slot; Cover plate assembly, the cover plate assembly is used to cooperate the jig base and compress each atomizer shell; Wherein, the cover plate assembly has the sliding relative to the jig base after being driven, so that each soft rubber plug is synchronously overturned towards the direction away from corresponding oil injection port, to expose the oil injection state of the oil injection port of each atomizer shell.
2. The bale oiling tool of claim 1, wherein, The cover plate assembly includes an inner fixed frame arranged opposite to the jig base, an outer fixed frame located on the side of the inner fixed frame away from the jig base and fixedly connected with the inner fixed frame, and an intermediate sliding frame slidingly arranged between the inner fixed frame and the outer fixed frame.
3. The bale prising tool of claim 2, wherein The end position of the intermediate sliding frame is provided with an outwardly convex operating portion, The outwardly convex operating portion protrudes outwardly to the outside of the inner fixed frame and the outer fixed frame.
4. The bale prising tool of claim 3, wherein The outer fixed frame is provided with a first limiting block and a second limiting block corresponding to the position of the outwardly convex operating portion, wherein the outwardly convex operating portion is located between the first limiting block and the second limiting block.
5. The bale oiling tool of claim 4, wherein, The jig base is provided with a plurality of rows of Put things in the slot; The intermediate sliding frame is provided with a push rod for pushing the soft rubber plug of each row of Put things in the slot corresponding to each row of Put things in the slot. When the outwardly convex operating portion slides to abut against the first limiting block, the push rod is located on the side away from the fixed end of the corresponding oil injection port of the corresponding soft rubber plug, and is separated from each soft rubber plug. When the outwardly convex operating portion slides to abut against the second limiting block, the push rod is located on the side away from the corresponding oil injection port of the fixed end of the corresponding soft rubber plug, to expose the oil injection port of each atomizer shell.
6. The bale oiling tool of claim 5, wherein, The lower end of the push rod is provided with an arc surface for pushing the corresponding soft rubber plug to the oil injection state.
7. The bale oiling tool of claim 5, wherein, The push rod is provided with an avoidance notch corresponding to the position of each oil injection port, and when the outwardly convex operating portion slides to abut against the second limiting block, the avoidance notch is aligned with the corresponding oil injection port.
8. The bale oiling tool of claim 4, wherein, The first limiting block is located below the second limiting block.
9. The bale oiling tool of claim 3, wherein, The outwardly convex operating portion is provided with a plurality of avoidance grooves for entering by hand or mechanical equipment.
10. The bale oiling tool of claim 2, wherein, The outer fixed frame is clamped with the jig base by rotating buckle.