Potassium persulfate purification device

By designing a potassium persulfate purification device with multiple tank combinations and adjustable filter nozzles, the problems of incomplete solid-liquid separation and difficult filtration cleaning in traditional devices have been solved, achieving efficient impurity removal and improved product purity.

CN223846474UActive Publication Date: 2026-01-30TIANJIN BOHAI CHEM REAGENT CO LTD
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Patent Information

Application Number
CN202520324508.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-27
Publication Date
2026-01-30
Estimated Expiration
2035-02-27

AI Technical Summary

Technical Problem

Traditional potassium persulfate purification devices suffer from problems such as incomplete solid-liquid separation, difficulty in cleaning and replacing filters, and low purification efficiency.

Method used

A device comprising a preliminary filtration tank, a hot filtration tank, and a filtration drying tank was designed. Combined with a stirring component and a solid-liquid separation component, it realizes a series of orderly purification processes, including soaking and stirring, high-temperature stirring and dissolving, hot filtration, cooling and cleaning, low-temperature filtration, and drying. An adjustable-height filter nozzle and a detachable filter component are used to improve the solid-liquid separation effect and the stability of the device.

Benefits of technology

It effectively removes impurities from potassium persulfate, improves product purity, and ensures the stability of filtration performance and the long-term operation of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a potassium peroxodisulfate purification device, which belongs to the technical field of potassium peroxodisulfate purification and is characterized in that a primary filtering tank body, a hot filtering tank body and a filtering and air drying tank body are respectively communicated; the auxiliary processing mechanism comprises a stirring assembly and a solid-liquid separation assembly, the stirring assembly is installed on the inner tops of the preliminary filtering tank body, the hot filtering tank body and the filtering and air drying tank body in a transmission mode, and the solid-liquid separation assembly is installed on the preliminary filtering tank body in a communicating mode; one side of the hot filtering tank body and one side of the filtering air-drying tank body are respectively communicated with a filtering assembly, and the preliminary filtering tank body, the hot filtering tank body and the filtering air-drying tank body are arranged and are communicated in sequence, so that a series of purification processes such as soaking stirring, high-temperature stirring dissolving, hot filtering, cooling cleaning, low-temperature filtering, drying and the like are carried out in order; impurities in potassium persulfate can be effectively removed, and the product purity is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of potassium persulfate purification, specifically, a kind of potassium persulfate purification device. BACKGROUND

[0002] Potassium persulfate as an important oxidant, in numerous fields such as chemical synthesis, water treatment, analytical chemistry etc. has wide application. However, the potassium persulfate obtained by industrial production usually contains a certain amount of impurities, which can seriously affect its use effect and the progress of related chemical reactions.

[0003] Traditional potassium persulfate purification method and device have many deficiencies, for example, in the purification process, solid-liquid separation is not complete, resulting in impurities remaining;The filter device is not easy to clean and replace, affecting the purification efficiency and the stability of product quality;The connection between different purification links is not smooth enough, causing low overall process efficiency etc. How to invent a kind of potassium persulfate purification device to improve these problems has become a problem to be solved by the technical personnel in the field. UTILITY MODEL CONTENT

[0004] In order to make up for the above shortcomings, the utility model provides a kind of potassium persulfate purification device, to improve the problem of solid-liquid separation not complete and filter device not easy to clean and replace in the purification process.

[0005] The utility model is realized as follows: a kind of potassium persulfate purification device, including

[0006] Purification mechanism, the purification mechanism includes preliminary filter tank body, hot filter tank body and filter air dry tank body, preliminary filter tank body, hot filter tank body and filter air dry tank body are communicated with setting respectively;

[0007] Auxiliary processing mechanism, the auxiliary processing mechanism includes stirring assembly and solid-liquid separation component, the stirring assembly is respectively driven installation in the inner top of preliminary filter tank body, hot filter tank body and filter air dry tank body, the solid-liquid separation component is communicated with installation in preliminary filter tank body, and hot filter tank body and filter air dry tank body one side is respectively communicated with the filter component.

[0008] In a preferred technical scheme of the utility model, the preliminary filter tank body includes first tank body, the inner bottom of the first tank body is conical setting, the bottom of the first tank body is communicated with the solid discharge pipe, and the top of the first tank body is communicated with the installation of feed pipe.

[0009] In a preferred technical scheme of the utility model, the stirring assembly comprises a servo motor, the servo motor is fixedly installed on the preliminary filtering tank body, the hot filtering tank body and the filtering air drying tank body respectively, a transmission rod is in transmission connection with the top of the preliminary filtering tank body, the hot filtering tank body and the filtering air drying tank body and penetrates the preliminary filtering tank body, the hot filtering tank body and the filtering air drying tank body, and an upper stirring plate is installed on the outer portion of the transmission rod.

[0010] In a preferred technical scheme of the utility model, the upper stirring plate is provided with a plurality of portions, and the plurality of portions are equally and alternately installed on the outer wall of the transmission rod.

[0011] In a preferred technical scheme of the utility model, the solid-liquid separation assembly comprises a communication pipe, one end of the communication pipe is communicated with a pump, the other end of the communication pipe is slidably deep into the inside of the first tank body, and the other end of the pump is communicated with the hot filtering tank body.

[0012] In a preferred technical scheme of the utility model, the end portion of the communication pipe deep into the first tank body is communicated with a filter suction nozzle, and the bottom outer ring of the filter suction nozzle is fixedly connected with a floating ring.

[0013] In a preferred technical scheme of the utility model, the filter suction nozzle is inverted conical, a plurality of strip-shaped through holes are equally and separately arranged at the connection position of the filter suction nozzle and the floating ring.

[0014] In a preferred technical scheme of the utility model, a limiting clamp is clamped to the middle portion of the communication pipe, a lifting rod is installed on the bottom of the limiting clamp, and the lifting rod is installed on the top of the first tank body.

[0015] In a preferred technical scheme of the utility model, the filtering assembly comprises a first three-way pipe, the first three-way pipe is communicated with and installed at the bottom output port of the hot filtering tank body and the filtering air drying tank body respectively, filters are communicated with and installed at the two end interfaces of the first three-way pipe respectively, and second three-way pipes are communicated with and installed at the other ends of the filters respectively.

[0016] In a preferred technical scheme of the utility model, valves are arranged at the ends of the first three-way pipe and the second three-way pipe communicated with the filters respectively, and a supporting block is arranged at the bottom of the second three-way pipe.

[0017] The utility model discloses a kind of beneficial effects of the utility model: the utility model obtains a kind of potassium persulfate purification device by above design, when using, by setting preliminary filtering tank body, hot filtering tank body and filtering air drying tank body, and make it sequentially communicated, realize a series of purification processes such as immersion stirring, high-temperature stirring dissolution, hot filtration, cooling clean, low-temperature filtration, drying, orderly, can effectively remove impurities in potassium persulfate, improve product purity.

[0018] The filter suction nozzle bottom of the solid-liquid separation assembly is provided with a floating ring, which can always float on the liquid surface, effectively suck the upper clear liquid, avoid sucking the bottom precipitate impurities, and improve the solid-liquid separation effect. Meanwhile, the limiting card on the connecting pipe and the lifting rod can adjust the height of the filter suction nozzle, and adapt to different liquid levels.

[0019] The filter assembly at the bottom of the hot filtering tank body and the filter air drying tank body adopts the combination of the first three-way pipe, the filter and the second three-way pipe, and the filter is detachable, which facilitates the cleaning and replacement of the filter part, ensures the filtering effect and the long-term stable operation of the device. BRIEF DESCRIPTION OF DRAWINGS

[0020] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiments. It should be understood that the following drawings only show some embodiments of the present application, and therefore should not be regarded as a limitation to the scope. For those skilled in the art, other related drawings can also be obtained without creative labor.

[0021] Figure 1 is a one-side structure schematic view provided by the embodiments of the present application;

[0022] Figure 2 is another one-side structure schematic view provided by the embodiments of the present application;

[0023] Figure 3 is a preliminary filtering tank body structure schematic view provided by the embodiments of the present application;

[0024] Figure 4 is a hot filtering tank body and filter air drying tank body structure schematic view provided by the embodiments of the present application.

[0025] In the figure: 100, purification mechanism; 110, preliminary filtering tank body; 111, first tank body; 112, material conveying pipe; 113, solid discharge pipe; 120, hot filtering tank body; 130, filter air drying tank body; 200, auxiliary processing mechanism; 210, stirring assembly; 211, servo motor; 212, transmission rod; 213, upper stirring plate; 220, solid-liquid separation assembly; 221, connecting pipe; 222, filter suction nozzle; 223, floating ring; 224, lifting rod; 225, limiting card; 230, filter assembly; 231, first three-way pipe; 232, filter; 233, second three-way pipe; 234, supporting block. DETAILED DESCRIPTION

[0026] In order to make the purposes, technical schemes and advantages of the embodiments of the present application clearer, the technical schemes in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are some but not all of the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the scope of the present application.

[0027] Please refer to Figure 1 and Figure 2 The present application provides a technical scheme: a potassium persulfate purification device, comprising

[0028] The purification mechanism 100 comprises a preliminary filtration tank body 110, a hot filtration tank body 120 and a filter air-drying tank body 130, and the preliminary filtration tank body 110, the hot filtration tank body 120 and the filter air-drying tank body 130 are arranged in communication respectively.

[0029] The auxiliary processing mechanism 200 comprises a stirring assembly 210 and a solid-liquid separation assembly 220, the stirring assembly 210 is drivingly installed at the inner top of the preliminary filtration tank body 110, the hot filtration tank body 120 and the filter air-drying tank body 130 respectively, and the solid-liquid separation assembly 220 is installed in communication with the preliminary filtration tank body 110, and the hot filtration tank body 120 and the filter air-drying tank body 130 are provided with a filter assembly 230 in communication respectively.

[0030] The tank bodies of the hot filtration tank body 120 and the filter air-drying tank body 130 adopt a double-layer jacket structure, the inner layer is used for containing materials, the outer layer jacket is provided with heating pipes and cooling liquid for realizing the functions of heating and cooling, and the filter air-drying tank body 130 is connected with a dry gas supply device, such as a hot air generator or a nitrogen source, at the tank top ventilation opening. When the filtration is completed, the liquid discharge port is closed, the ventilation opening and the dry gas supply device are opened, the dry gas enters the tank, and under the action of the stirrer, the gas uniformly flows through the crystal surface and carries away the moisture to realize drying. Meanwhile, a heating coil is arranged at the bottom of the tank body to assist heating and improve the drying efficiency, and the liquid filtered by the hot filtration tank body 120 is discharged into the filter air-drying tank body 130.

[0031] Please refer to Figure 2 and Figure 3 The preliminary filtration tank body 110 comprises a first tank body 111, the inner bottom of the first tank body 111 is arranged in a conical shape, the bottom of the first tank body 111 is provided with a solid discharge pipe 113 in communication, and the top of the first tank body 111 is provided with a material conveying pipe 112 in communication and installation. The inner bottom of the first tank body 111 is arranged in a conical shape to facilitate solid precipitation and discharge.

[0032] The stirring assembly 210 includes a servo motor 211, which is fixedly installed on the top of the preliminary filtration tank 110, the hot filtration tank 120, and the filter drying tank 130. The servo motor 211 passes through the top of the preliminary filtration tank 110, the hot filtration tank 120, and the filter drying tank 130 and is connected to a transmission rod 212. An upper stirring plate 213 is installed on the outside of the transmission rod 212. Multiple upper stirring plates 213 are provided and are equally spaced and staggered on the outer wall of the transmission rod 212. The stirring speed and direction can be controlled by controlling the servo motor 211.

[0033] Please see Figure 3 The solid-liquid separation assembly 220 includes a connecting pipe 221. One end of the connecting pipe 221 is connected to a pump, and the other end slides into the interior of the first tank 111. The other end of the pump is connected to the heat filtration tank 120. A filter nozzle 222 is installed at the end of the connecting pipe 221 that extends into the first tank 111. A floating ring 223 is fixedly connected to the bottom outer ring of the filter nozzle 222. The filter nozzle 222 is inverted conical in shape, and multiple strip-shaped through holes are provided at the connection between the filter nozzle 222 and the floating ring 223.

[0034] A limiting clip 225 is snapped into the middle of the connecting pipe 221. A lifting rod 224 is installed at the bottom of the limiting clip 225. The lifting rod 224 is installed at the top of the first tank 111. The limiting clip 225 is used to wrap the connecting pipe 221 to facilitate the lifting of the end of the connecting pipe 221 located inside the first tank 111. When the water level in the first tank 111 drops, the lifting rod 224 drops. At this time, the filter nozzle 222 and the floating ring 223 at the end of the connecting pipe 221 will drop and continuously suck in liquid. The weight of the filter nozzle 222 will drive the floating ring 223 to press down. At this time, the strip-shaped through hole is also located in the liquid, and the pump can suck in the liquid. If there is less liquid, the floating ring 223 will be placed on a solid or at the bottom of the first tank 111. At this time, the liquid is difficult to reach the top of the strip-shaped through hole, and the pump is difficult to extract the liquid for solid-liquid separation.

[0035] Please see Figure 4 The filter assembly 230 includes a first three-way pipe 231, which is connected to the bottom outlets of the heat filtration tank 120 and the filter drying tank 130. Filters 232 are installed at both ends of the first three-way pipe 231, and a second three-way pipe 233 is installed at the other end of each filter 232. Valves are installed at the ends of the first and second three-way pipes 231 and 233 that connect to the filters 232. A support block 234 is installed at the bottom of the second three-way pipe 233. The filters 232 are positioned on both sides of the first and second three-way pipes 231 and 233 for easy replacement when cleaning is needed without affecting the operation of the equipment.

[0036] Working principle:

[0037] The primary filtering stage: the potassium persulfate raw material to be purified is transported into the first tank 111 of the primary filtering tank 110 through the feed pipe 112, and an appropriate amount of soaking solvent is added. The servo motor 211 is started to drive the transmission rod 212 and the upper stirring plate 213 to soak and stir the raw material. Since the bottom of the first tank 111 is conical, the insoluble impurities are precipitated at the bottom and discharged through the solid discharge pipe 113. The pump of the solid-liquid separation assembly 220 is started, and the filter suction nozzle 222 floats on the liquid surface under the action of the floating ring 223 to suck the upper clear liquid and transport it to the hot filtering tank 120 through the connecting pipe 221. The lifting rod 224 can adjust the height of the filter suction nozzle 222 according to the liquid level.

[0038] The hot filtering stage: after the clear liquid enters the hot filtering tank 120, the servo motor 211 drives the stirring assembly 210 to perform high-temperature stirring and dissolution. The dissolved solution is filtered while hot through the filter assembly 230 at the bottom of the hot filtering tank 120. The one-way valve at the communication end of the first three-way pipe 231 and the second three-way pipe 233 with the filter 232 is opened, and after the solution is filtered through the filter 232, the impurities are intercepted, and the filtrate enters the next stage. When one side of the filter 232 needs to be cleaned and replaced, the other side of the filter 232 is opened, and the side of the filter 232 is closed and disassembled for cleaning and replacement without stopping.

[0039] The filtering and air-drying stage: the filtered filtrate enters the filtering and air-drying tank 130, and the servo motor 211 drives the stirring assembly 210 to perform cooling and stirring crystallization. After crystallization is completed, low-temperature filtration and solid-liquid separation are performed through the filter assembly 230 at the bottom of the filtering and air-drying tank 130. The separated solids are dried in the filtering and air-drying tank 130, and finally the purified potassium persulfate product is obtained.

[0040] The above only describes preferred embodiments of the present application and is not intended to limit the present application. For those skilled in the art, the present application can be variously changed and modified. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. A potassium peroxodisulfate purification device, characterized by, Comprising The purification mechanism comprises a preliminary filtering tank, a hot filtering tank and a filtering air-drying tank, which are respectively connected; The auxiliary processing mechanism comprises a stirring assembly and a solid-liquid separation assembly, the stirring assembly is respectively drivingly installed on the inner top of the preliminary filtering tank, the hot filtering tank and the filtering air-drying tank, and the solid-liquid separation assembly is communicatively installed on one side of the preliminary filtering tank, the hot filtering tank and the filtering air-drying tank, and a filtering assembly is respectively connected on the preliminary filtering tank, the hot filtering tank and the filtering air-drying tank.

2. A potassium persulfate purification apparatus as claimed in claim 1, characterized in that: The preliminary filtering tank comprises a first tank, the inner bottom of the first tank is conically arranged, a solid discharge pipe is connected on the bottom of the first tank, and a material conveying pipe is communicatively installed on the top of the first tank.

3. A potassium persulfate purification apparatus as claimed in claim 1, characterized in that: The stirring assembly comprises a servo motor, the servo motor is respectively fixedly installed on the preliminary filtering tank, the hot filtering tank and the filtering air-drying tank, the servo motor penetrates the top of the preliminary filtering tank, the hot filtering tank and the filtering air-drying tank and is drivingly connected with a transmission rod, and an upper stirring plate is installed on the outer wall of the transmission rod.

4. A potassium persulfate purification apparatus as claimed in claim 3, characterized in that: The upper stirring plate is provided with a plurality of plates, which are equally and staggeredly installed on the outer wall of the transmission rod.

5. A potassium persulfate purification apparatus as claimed in claim 2, characterized in that: The solid-liquid separation assembly comprises a communication pipe, one end of the communication pipe is connected with a pump, the other end of the communication pipe is slidably inserted into the first tank, and the other end of the pump is connected with the hot filtering tank.

6. A potassium persulfate purification apparatus as claimed in claim 5, characterized in that: The end of the communication pipe inserted into the first tank is communicatively installed with a filter suction nozzle, and the bottom outer ring of the filter suction nozzle is fixedly connected with a floating ring.

7. A potassium persulfate purification apparatus as claimed in claim 6, characterized in that: The filter suction nozzle is inversely conical, a plurality of strip-shaped through holes are equally and separately arranged at the connection between the filter suction nozzle and the floating ring.

8. A potassium persulfate purification apparatus as claimed in claim 5, characterized in that: A limiting clamp is clamped in the middle of the communication pipe, a lifting rod is installed on the bottom of the limiting clamp, and the lifting rod is installed on the top of the first tank.

9. A potassium persulfate purification apparatus as defined in claim 1, wherein: The filtering assembly comprises a first three-way pipe, the first three-way pipe is respectively connected with the bottom output port of the hot filtering tank and the filtering air-drying tank, filters are respectively connected on the two end interfaces of the first three-way pipe, and second three-way pipes are respectively connected on the other ends of the filters.

10. A potassium persulfate purification apparatus as claimed in claim 9, characterized in that: Valves are respectively arranged on the ends of the first three-way pipe and the second three-way pipe, which are connected with the filters, and a supporting block is arranged on the bottom of the second three-way pipe.