Carpet production raw material mixing and stirring device

By coordinating the design of the inner shell and drive components of the reactor, the problems of uneven mixing and adhesion to the inner wall in carpet production are solved, achieving efficient and uniform raw material mixing and convenient cleaning, thus improving the quality of carpet production.

CN223846768UActive Publication Date: 2026-01-30TIANJIN SHENGRONG TEXTILE CO LTD
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Patent Information

Application Number
CN202520060836.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-10
Publication Date
2026-01-30
Estimated Expiration
2035-01-10

AI Technical Summary

Technical Problem

Existing carpet production raw material mixing equipment suffers from problems such as uneven mixing, raw materials adhering to the inner wall of the container and being difficult to remove, and inconvenience in heating and cleaning, resulting in low mixing efficiency.

Method used

The design incorporates a vessel body, inner shell, mixing component, drive component, pretreatment component, and support component. The raw materials are heated through a water pipe, and the combined action of the connecting rod, connecting ring, scraper frame, and spiral frame achieves uniform mixing of the raw materials. The scraper frame removes adhering substances from the inner wall, and the pre-mixing by the pretreatment component and stirring frame improves the mixing efficiency.

Benefits of technology

It achieves efficient and uniform mixing of raw materials, improves mixing efficiency, ensures smooth inner walls, simplifies the cleaning process, and enhances carpet production quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of carpet raw material processing, in particular to a carpet production raw material mixing and stirring device which comprises a kettle body, an inner shell, a mixing assembly, a driving assembly, a pretreatment assembly and a supporting assembly, an inner shell is arranged on the inner side of the kettle body, a mixing assembly is arranged on the inner side of the inner shell, a pretreatment assembly is arranged above the kettle body, and a supporting assembly is arranged below the kettle body; compared with a traditional carpet production raw material mixing device which is poor in raw material mixing effect due to non-uniform raw material mixing, difficulty in clearing away adhered objects on the inner wall and inconvenience in heating and cleaning in the working process, the carpet production raw material in the inner shell is heated, the temperature of the raw materials is increased, and the miscibility of the raw materials is enhanced, so that the mixing effect of the raw materials is improved. By utilizing the synergistic effect of the spiral frame and the scraper frame, uniform mixing of raw materials and effective removal of inner wall adhesive substances are realized, and the mixing uniformity is improved by enabling the raw materials to circularly flow up and down in the mixing process.
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Description

TECHNICAL FIELD

[0001] The utility model relates to carpet raw material processing technical field especially relates to carpet production raw material mixing stirring device. BACKGROUND

[0002] In the carpet production process, the mixing uniformity of raw materials is crucial to the quality and performance of the final product. However, the existing carpet production raw material mixing equipment often has some problems in actual application. On the one hand, due to the variety of raw materials and their different properties, traditional mixing methods cannot ensure that all raw materials are fully and uniformly mixed. On the other hand, raw materials are prone to adhere to the inner wall of the container during the mixing process, resulting in reduced mixing efficiency and difficulty in thorough cleaning, which affects the quality of the next mixing.

[0003] Currently, common carpet production raw material mixing equipment on the market uses mechanical stirring or airflow stirring to mix. Mechanical stirring usually uses rotating blades or stirring paddles to stir the raw materials, but this method can easily create dead angles during the mixing process, resulting in uneven mixing of some raw materials. While the airflow stirring method can avoid the problem of dead angles, it has poor adaptability to raw materials and high energy consumption. In addition, existing equipment also has deficiencies in heating and cleaning, making it difficult to meet the needs of efficient and uniform mixing and easy cleaning.

[0004] In view of the problems existing in the prior art, a carpet production raw material mixing and stirring device is proposed, which has an efficient and uniform mixing mechanism and optimized heating, cleaning and support design, improving the mixing quality and efficiency of carpet production raw materials. SUMMARY

[0005] In order to overcome the problem of poor raw material mixing effect caused by uneven mixing of raw materials, difficulty in removing adhesions on the inner wall and inconvenience in heating and cleaning during the process of using traditional carpet production raw material mixing device.

[0006] The technical scheme of the utility model is: a carpet production raw material mixing and stirring device, comprising a kettle body, an inner shell, a mixing assembly, a driving assembly, a pretreatment assembly and a support assembly. The inner side of the kettle body is provided with an inner shell, the inner side of the inner shell is provided with a mixing assembly, the upper part of the kettle body is provided with a pretreatment assembly, and the lower part of the kettle body is provided with a support assembly. The mixing assembly comprises a connecting rod, a connecting ring, a scraper frame, a spiral frame, a water guide pipe and a drain pipe. The inside of the inner shell is provided with a connecting rod, the outer side of the connecting rod is provided with a connecting ring, one side of the connecting ring is provided with a scraper frame, the scraper frame is provided with two groups, the outer side of the connecting rod is provided with a spiral frame, one side of the kettle body is provided with a water guide pipe, and one side of the kettle body is provided with a drain pipe.

[0007] Preferably, the high-temperature liquid can be introduced into the kettle body and the inner shell through the water guide pipe, so that the carpet production raw materials inside the inner shell are heated, the temperature of the raw materials is increased, and the mixability between different raw materials is improved; the liquid between the kettle body and the inner shell can be discharged through the drain pipe; the connecting rod is rotated to drive the connecting ring to rotate, the connecting ring is rotated to drive the scraper frame to rotate, the adhering objects on the inner wall of the inner shell are scraped off through the rotation of the scraper frame, the smoothness of the inner wall of the container is improved, and the stirring efficiency is improved; the connecting rod is rotated to drive the spiral frame to rotate, and the mixed raw materials in the lower half of the inner shell are pushed to the top through the rotation of the spiral frame, and then continue to be mixed when flowing from the top net inner shell to the lower half, so that the mixing effect is improved.

[0008] As a preferred, the driving assembly comprises a first motor and a first rotating shaft; the upper end of the connecting rod is provided with the first rotating shaft, and one end of the first rotating shaft is provided with the first motor.

[0009] As a preferred, the driving assembly further comprises a mounting frame and mounting bolts; the outer side of the first motor is provided with the mounting frame, the inner side of the mounting frame is provided with the mounting bolts, and the mounting bolts are provided in multiple groups.

[0010] As a preferred, the pretreatment assembly comprises a connecting pipe and a treatment box; the upper side of the kettle body is provided with the connecting pipe, and one end of the connecting pipe is provided with the treatment box.

[0011] As a preferred, the pretreatment assembly further comprises a material guide pipe and a second motor; the upper side of the treatment box is provided with the material guide pipe, and the upper side of the treatment box is provided with the second motor.

[0012] As a preferred, the pretreatment assembly further comprises a second rotating shaft and a stirring frame; the output end of the second motor is provided with the second rotating shaft, the outer side of the second rotating shaft is provided with the stirring frame, and the stirring frame is provided in multiple groups.

[0013] As a preferred, the supporting assembly comprises a fixed plate, a support and a base; the outer side of the kettle body is provided with the fixed plate, the lower side of the fixed plate is provided with the support, the support is provided in multiple groups, and the lower side of the support is provided with the base.

[0014] The beneficial effects of the present application are as follows:

[0015] 1, through the water pipe can be introduced into the kettle body and inner shell between the high temperature liquid, thereby to the inner shell inside the carpet production raw materials for heating, improve the temperature of raw materials to improve the mixability between different raw materials, through the drain pipe can be used to discharge and the inner shell between the liquid, through the connecting rod rotation drive connecting ring rotation, through the connecting ring rotation drive scraper frame rotation, through the scraper frame rotation will the inner shell wall on the adhesion of the inner wall of the container to remove, improve the smooth degree, improve the stirring efficiency, through the connecting rod rotation drive screw frame rotation, through the screw frame rotation can be mixed raw materials of the inner shell lower half to the top, and then from the top net inner shell lower half flow when continue to mix, so as to strengthen the mixing effect. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 The first three-dimensional structure of the carpet production raw material mixing and stirring device is shown.

[0017] Figure 2 The second three-dimensional structure of the carpet production raw material mixing and stirring device is shown.

[0018] Figure 3 The first cross-sectional structure of the carpet production raw material mixing and stirring device is shown.

[0019] Figure 4 The second cross-sectional structure of the carpet production raw material mixing and stirring device is shown.

[0020] The reference signs are explained: 1, kettle body; 2, inner shell; 101, connecting rod; 102, connecting ring; 103, scraper frame; 104, screw frame; 105, water pipe; 106, drain pipe; 201, first motor; 202, first rotating shaft; 203, mounting bracket; 204, mounting bolt; 301, connecting pipe; 302, processing box; 303, material guide pipe; 304, second motor; 305, second rotating shaft; 306, stirring frame; 401, fixed plate; 402, support; 403, base. DETAILED DESCRIPTION

[0021] The utility model will be further explained in combination with the drawings and examples.

[0022] Please refer to Figure 1The utility model provides a kind of embodiment: carpet production raw material mixing and stirring device, including cauldron body 1, inner shell 2, mixing assembly, driving assembly, pretreatment component and support component;The inside of cauldron body 1 is provided with inner shell 2, the inside of inner shell 2 is provided with mixing assembly, the top of cauldron body 1 is provided with pretreatment component, the below of cauldron body 1 is provided with support component;Mixing assembly includes connecting rod 101, connecting ring 102, scraper frame 103, spiral frame 104, water guide pipe 105 and drain pipe 106;The inside of inner shell 2 is provided with connecting rod 101, the outside of connecting rod 101 is provided with connecting ring 102, the side of connecting ring 102 is provided with scraper frame 103, scraper frame 103 is provided with two groups, the outside of connecting rod 101 is provided with spiral frame 104, the side of cauldron body 1 is provided with water guide pipe 105, the side of cauldron body 1 is provided with drain pipe 106.

[0023] Please refer to Figures 2-4 In the embodiment, driving assembly includes first motor 201 and first shaft 202;The upper end of connecting rod 101 is provided with first shaft 202, the one end of first shaft 202 is provided with first motor 201, in use, first motor 201 is started to drive first shaft 202 to rotate, connecting rod 101 is driven to rotate by first shaft 202 rotation, driving assembly also includes mounting bracket 203 and mounting bolt 204;The outside of first motor 201 is provided with mounting bracket 203, the inside of mounting bracket 203 is provided with mounting bolt 204, mounting bolt 204 is provided with multiple groups, in use, the position of mounting bracket 203 is fixed by mounting bolt 204, the position of first motor 201 is fixed by mounting bracket 203.

[0024] The pre-treatment assembly comprises a connecting pipe 301 and a treatment box 302; the upper portion of the kettle body 1 is provided with the connecting pipe 301, and the connecting pipe 301 is provided with the treatment box 302 at one end; the pre-treatment assembly further comprises a material guiding pipe 303 and a second motor 304; the upper portion of the treatment box 302 is provided with the material guiding pipe 303, and the upper portion of the treatment box 302 is provided with the second motor 304; the pre-treatment assembly further comprises a second rotating shaft 305 and a stirring frame 306; the output end of the second motor 304 is provided with the second rotating shaft 305, and the outer side of the second rotating shaft 305 is provided with the stirring frame 306; the stirring frame 306 is provided with a plurality of groups; in use, the carpet production raw materials are guided into the treatment box 302 through the material guiding pipe 303; the second rotating shaft 305 is driven to rotate by starting the second motor 304; the stirring frame 306 is driven to rotate by the rotation of the second rotating shaft 305; the carpet production raw materials in the treatment box 302 are pre-stirred by the rotation of the stirring frame 306; and the pre-treated raw materials are guided into the inner shell 2 through the connecting pipe 301; the support assembly comprises a fixed plate 401, a support 402 and a base 403; the outer side of the kettle body 1 is provided with the fixed plate 401; the lower portion of the fixed plate 401 is provided with the support 402; the support 402 is provided with a plurality of groups; and the lower portion of the support 402 is provided with the base 403; in use, the fixed plate 401 is supported by the support 402, so that the kettle body 1 is supported, and the stability of the support 402 is improved by the base 403.

[0025] In work, first start the second motor 304, and pre-stir the raw materials entering the treatment box 302 through the material guiding pipe 303 by the stirring frame 306; the pre-stirred raw materials are guided into the inner shell 2 through the connecting pipe 301, and are prepared for the subsequent mixing and stirring process;

[0026] Then, start the first motor 201, and drive the connecting rod 101 to rotate by the first rotating shaft 202; the rotation of the connecting rod 101 drives the spiral frame 104 and the scraper frame 103 to work synchronously; the spiral frame 104 pushes the mixed raw materials at the bottom of the inner shell 2 to the top, forming an up-down circulating flow, and enhancing the mixing effect; at the same time, the scraper frame 103 scrapes the adhesions on the inner wall of the inner shell 2, keeps the inner wall smooth, and improves the stirring efficiency;

[0027] In the mixing process, the high-temperature liquid is guided into the space between the kettle body 1 and the inner shell 2 through the water guiding pipe 105, so as to heat the raw materials in the inner shell 2, improve the temperature of the raw materials, and enhance the mixability; after heating, the heated liquid can be discharged through the drain pipe 106, so as to facilitate the subsequent cleaning work;

[0028] By the above steps, the water pipe 105 can be used to guide the high temperature liquid into the kettle body 1 and the inner shell 2, so that the carpet production raw materials inside the inner shell 2 are heated, the temperature of the raw materials is improved to improve the mixability between different raw materials, the drain pipe 106 can be used to drain the liquid between the inner shell 2, the connecting rod 101 is rotated to drive the connecting ring 102 to rotate, the connecting ring 102 is rotated to drive the scraper frame 103 to rotate, the adhering objects on the inner wall of the inner shell 2 are scraped off by the rotation of the scraper frame 103, the smoothness of the inner wall of the container is improved, the stirring efficiency is improved, the connecting rod 101 is rotated to drive the spiral frame 104 to rotate, and the mixed raw materials in the lower half of the inner shell 2 are pushed to the top by the rotation of the spiral frame 104, and then continue to mix when flowing from the top net inner shell 2 to the lower half, so as to strengthen the mixing effect.

[0029] The embodiments of the utility model are described in detail above in combination with the drawings, but the utility model is not limited to the above-mentioned embodiments, and various changes can be made within the knowledge range possessed by the person skilled in the art without departing from the purpose of the utility model.

Claims

1. A carpet raw material mixing and stirring device, comprising a kettle body (1); characterized in that: Also include the inner shell (2), mixing assembly, drive assembly, pretreatment assembly and support assembly; kettle body (1) inside provided with inner shell (2), the inner side of inner shell (2) is provided with mixing assembly, kettle body (1) top is provided with pretreatment assembly, kettle body (1) lower part is provided with support assembly;Mixing assembly includes connecting rod (101), connecting ring (102), scraper frame (103), spiral frame (104), water pipe (105) and drain pipe (106);The inside of inner shell (2) is provided with connecting rod (101), the outer side of connecting rod (101) is provided with connecting ring (102), one side of connecting ring (102) is provided with scraper frame (103), scraper frame (103) is provided with two groups, the outer side of connecting rod (101) is provided with spiral frame (104), one side of kettle body (1) is provided with water pipe (105), one side of kettle body (1) is provided with drain pipe (106).

2. The carpet raw material mixing and stirring device according to claim 1, characterized in that: Drive assembly includes first motor (201) and first rotating shaft (202);The upper end of connecting rod (101) is provided with first rotating shaft (202), one end of first rotating shaft (202) is provided with first motor (201).

3. The carpet raw material mixing and stirring device according to claim 2, characterized in that: Drive assembly also includes mounting bracket (203) and mounting bolt (204);The outer side of first motor (201) is provided with mounting bracket (203), the inner side of mounting bracket (203) is provided with mounting bolt (204), mounting bolt (204) is provided with multiple groups.

4. The carpet raw material mixing device according to claim 1, wherein: Pretreatment assembly includes connecting pipe (301) and processing box (302);The upper part of kettle body (1) is provided with connecting pipe (301), one end of connecting pipe (301) is provided with processing box (302).

5. The carpet raw material mixing and stirring device according to claim 4, characterized in that: Pretreatment assembly also includes material guide pipe (303) and second motor (304);The upper part of processing box (302) is provided with material guide pipe (303), the upper part of processing box (302) is provided with second motor (304).

6. The carpet raw material mixing and stirring device according to claim 5, characterized in that: Pretreatment assembly also includes second rotating shaft (305) and stirring frame (306);The output end of second motor (304) is provided with second rotating shaft (305), the outer side of second rotating shaft (305) is provided with stirring frame (306), stirring frame (306) is provided with multiple groups.

7. The carpet production raw material mixing and stirring device according to claim 1, characterized in that: Support assembly includes fixed plate (401), support (402) and base (403);The outer side of kettle body (1) is provided with fixed plate (401), the lower part of fixed plate (401) is provided with support (402), support (402) is provided with multiple groups, the lower part of support (402) is provided with base (403).