Wear-resisting plate hammer

By designing the alternating components and sluice vent holes, the alternating operation and uniform cooling of the hammer plates are achieved, solving the problems of high-temperature wear and poor cooling effect of the hammer plates, and improving the operational stability and efficiency of the equipment.

CN223847038UActive Publication Date: 2026-01-30JIAHE COUNTY YINLI CASTING CO LTD
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Patent Information

Application Number
CN202520185570.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-06
Publication Date
2026-01-30
Estimated Expiration
2035-02-06

AI Technical Summary

Technical Problem

During high-speed rotation, the hammer plate's temperature rises due to the violent impact of materials, leading to accelerated wear and reduced equipment crushing efficiency. Existing cooling systems are ineffective in situations with dense materials or high humidity, and liquid cooling systems are prone to leakage.

Method used

Design a wear-resistant hammer plate that uses a rotating assembly to achieve alternating operation of the hammer plates, and uses a chute and exhaust port to deliver and discharge cooling gas, ensuring uniform cooling of the hammer plates and reducing the risk of high-temperature damage.

Benefits of technology

It improves the service life of the hammer and the continuous operation capability of the equipment, reduces downtime caused by high temperature, and enhances the cooling effect and equipment stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of impact crushers, and relates to a wear-resisting plate hammer which comprises a rotor, a plurality of groups of sliding grooves are formed in the rotor at equal intervals in a surrounding mode, first plate hammers and second plate hammers are sequentially connected into the multiple groups of sliding grooves in a staggered and sliding mode, and installation shaft frames are installed at the center ends of the two ends of the outer wall of the rotor. The ends, close to the rotor, of the installation shaft brackets are provided with installation bearings, and the ends, away from the rotor, of one installation shaft bracket are provided with belt wheel sets. According to the utility model, the overheated first plate hammers or second plate hammers can leave the working area through the wheel rest assembly, and the plurality of groups of first plate hammers or second plate hammers enter the working area, so that the alternate work of the plurality of groups of first plate hammers and second plate hammers is realized, and the plurality of groups of first plate hammers or second plate hammers have certain cooling time; and the risk of damage caused by overheating is reduced, and the downtime caused by high temperature of the first plate hammer or the second plate hammer is shortened, so that the continuous operation capability of the equipment is improved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of impact crusher, and relates to a wear -resistant plate hammer. BACKGROUND

[0002] The plate hammer is a key component in the impact crusher, which is usually installed on the surface of the rotor. The plate hammer is driven by the high-speed rotating rotor to rotate at high speed and repeatedly hit the materials entering the crushing cavity, thereby completing the crushing operation.

[0003] During the high-speed rotation of the plate hammer, the materials will collide violently, which will easily cause the temperature of the surface of the plate hammer to rise. At this time, the high temperature will accelerate the wear of the plate hammer, shorten the service life of the plate hammer, and reduce the crushing efficiency of the equipment. In order to reduce the impact of high temperature on the plate hammer, a cooling system such as a liquid cooling or air cooling system is used to cool the plate hammer. However, during the actual operation of the plate hammer, when the materials are dense, large in particle size or high in humidity, an obstacle will be formed in the contact area between the materials and the plate hammer, which will make the air flow not easy to directly contact the surface of the plate hammer, thereby reducing the cooling effect of the plate hammer. Although the liquid cooling system can more quickly and effectively reduce the temperature of the plate hammer, the plate hammer and the rotor will continuously contact the materials and be impacted by the materials during operation, which will easily cause the liquid cooling system to leak. SUMMARY

[0004] The technical problem to be solved by the utility model is that during the high-speed rotation of the plate hammer, the materials will collide violently, which will easily cause the temperature of the surface of the plate hammer to rise. At this time, the high temperature will accelerate the wear of the plate hammer, shorten the service life of the plate hammer, and reduce the crushing efficiency of the equipment. In order to reduce the impact of high temperature on the plate hammer, a cooling system such as a liquid cooling or air cooling system is used to cool the plate hammer. However, during the actual operation of the plate hammer, when the materials are dense, large in particle size or high in humidity, an obstacle will be formed in the contact area between the materials and the plate hammer, which will make the air flow not easy to directly contact the surface of the plate hammer, thereby reducing the cooling effect of the plate hammer. Although the liquid cooling system can more quickly and effectively reduce the temperature of the plate hammer, the plate hammer and the rotor will continuously contact the materials and be impacted by the materials during operation, which will easily cause the liquid cooling system to leak.

[0005] The utility model discloses a wear -resistant plate hammer, including the rotor, the rotor inside surrounds and opens multiple groups of sliding groove at equal distance, and multiple groups of sliding groove inside staggered sliding connection have first plate hammer and second plate hammer in proper order, the installation shaft support is installed to the both ends center of rotor outer wall, the one end of installation shaft support is close to the rotor and is equipped with the mounting bearing, and one group installation shaft support is away from the one end of rotor and is provided with pulley group, the one end of pulley group is connected with the drive motor, and the rotor outer wall surrounds and is installed multiple groups of crushing tooth;

[0006] A wheel stop assembly is arranged on the rotor, and the wheel stop assembly is used in cooperation with the rotor.

[0007] The wheel stop assembly comprises a first transmission rod, a gear set, a second transmission rod, a first adjusting motor, a second adjusting motor, a first valve disc, a first adjusting groove, a first sliding block, a first connecting plate, a second valve disc, a second adjusting groove, a second sliding block, a second connecting plate, a guide frame, a guide rod and a limiting block.

[0008] The wheel stop assembly further comprises a second transmission rod, a first adjusting motor, a second adjusting motor, a first valve disc, a first adjusting groove, a first sliding block, a first connecting plate, a second valve disc, a second adjusting groove, a second sliding block, a second connecting plate, a guide frame, a guide rod and a limiting block.

[0009] The rotor is internally and circumferentially fixed with a plurality of guide frames opposite to the positions of the first plate hammer and the second plate hammer.

[0010] The first transmission rod, the second transmission rod, the first transmission rod and the second transmission rod are internally and hollowly connected, the first transmission rod and the second transmission rod are rotatably connected with a connecting bearing at the end away from the mounting shaft frame, and the connecting bearing is communicated with a gas conveying pipe.

[0011] The first transmission rod and the second transmission rod are internally and circumferentially and equidistantly provided with a plurality of exhaust holes.

[0012] Compared with the prior art, the wheel stop assembly can make the overheated first plate hammer or second plate hammer leave the working area, and a plurality of first plate hammers or second plate hammers enter the working area, so as to realize the rotation work of the plurality of first plate hammers and second plate hammers, so that the plurality of first plate hammers or second plate hammers have a certain cooling time, the risk of damage due to overheating is reduced, the downtime caused by high temperature of the first plate hammer or the second plate hammer is reduced, and the continuous operation ability of the equipment is improved.

[0013] The refrigeration gas can be discharged to the inside of the rotor through the exhaust hole to rapidly cool the first plate hammer or the second plate hammer staying in the inside of the rotor, and the refrigeration gas can be continuously discharged through the connecting gap between the slide groove and the first plate hammer or the second plate hammer to refrigerate the contact areas of the two with the slide groove to improve the comprehensiveness of refrigeration, and when the refrigeration gas is discharged through the connecting gap, the refrigeration gas is located in the inside of the impact crusher to reduce the stability of the inside of the impact crusher when operating, and refrigerate the first plate hammer or the second plate hammer in the working state to reduce the cycle of the two. BRIEF DESCRIPTION OF DRAWINGS

[0014] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the drawings needed in the embodiment description will be briefly introduced. Obviously, the drawings in the following description are some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without creative labor.

[0015] Figure 1 is the overall structure schematic diagram of the present application.

[0016] Figure 2 is the structure schematic diagram of the rotor of the present application.

[0017] Figure 3 is one of the schematic diagrams of the wheel rest assembly of the present application.

[0018] Figure 4 is one of the schematic diagrams of the wheel rest assembly of the present application.

[0019] Figure 5 is one of the schematic diagrams of the wheel rest assembly of the present application.

[0020] In the figure: 1, rotor; 2, slide groove; 3, crushing tooth; 4, mounting shaft support; 5, mounting bearing; 6, pulley set; 7, driving motor; 8, first plate hammer; 9, second plate hammer; 10, first transmission rod; 11, gear set; 12, first adjusting motor; 13, first valve disc; 14, first adjusting groove; 15, first sliding block; 16, first connecting plate; 17, first rotating rod; 18, second valve disc; 19, second adjusting groove; 20, second sliding block; 21, second connecting plate; 22, second transmission rod; 23, second adjusting motor; 24, guide bracket; 25, guide rod; 26, limiting block; 27, connecting bearing; 28, gas conveying pipe; 29, exhaust hole; 30, second rotating rod. DETAILED DESCRIPTION

[0021] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0022] To enable those skilled in the art to better understand the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.

[0023] It should be noted that, unless otherwise specified, the embodiments and features and technical solutions in the present invention can be combined with each other.

[0024] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0025] Example 1

[0026] like Figures 1-5 As shown, a wear-resistant hammer includes a rotor 1, which is the core rotating component and support frame of the device. Multiple sets of sliding grooves 2 are equidistantly arranged around the rotor 1. First hammers 8 and second hammers 9 are sequentially and alternately connected within the multiple sets of sliding grooves 2, used to crush or impact materials when the rotor 1 rotates. Mounting shafts 4 are installed at the center ends of both ends of the outer wall of the rotor 1, used to connect and install the rotor 1 to an impact crusher. A mounting bearing 5 is provided at the end of the mounting shaft 4 near the rotor 1, used to reduce the friction generated during rotation between the mounting shaft 4 and the impact crusher, allowing the rotor 1 to rotate smoothly. A pulley set 6 is provided at the end of one set of mounting shafts 4 away from the rotor 1. A drive motor 7 is connected to one end of the pulley set 6, used to provide power for the rotation of the rotor 1. The model number of the pulley set 6 is HC-SFS702. Multiple sets of crushing teeth 3 are installed around the outer wall of the rotor 1, used to further crush or grind materials when the rotor 1 rotates.

[0027] The rotating assembly is mounted on rotor 1 and is used in conjunction with rotor 1.

[0028] Example 2

[0029] like Figures 1-5As shown, the wheel assembly includes a first transmission rod 10 and gear set 11, the first transmission rod 10 is rotatably connected through a set of mounting shaft bracket 4 inside the second rotating rod 30, the first transmission rod 10 is provided with a gear set 11 at one end, the gear set 11 is connected with a first adjusting motor 12 at one end, the model is HC-SFS702, the second rotating rod 30 is extended to the inside of the rotor 1 at one end and is connected with a first valve disc 13 at the middle end, a plurality of first adjusting grooves 14 are provided on the first valve disc 13 at equal intervals, a first sliding block 15 is slidably connected in the first adjusting groove 14, a plurality of first sliding blocks 15 are located at one end of the plurality of first adjusting grooves 14 away from the second rotating rod 30, a first connecting plate 16 is connected at one end of the first sliding block 15, and the first connecting plate 16 is connected with the first plate hammer 8 at one end.

[0030] As shown in Figures 1-5 , the wheel assembly also includes a second transmission rod 22, the second transmission rod 22 is rotatably connected through a set of mounting shaft bracket 4 away from the first transmission rod 10 inside the first rotating rod 17, the second transmission rod 22 is provided with a gear set 11 at one end, the gear set 11 is connected with a second adjusting motor 23 at one end, the model is HC-SFS702, the first rotating rod 17 is extended to the inside of the rotor 1 at one end and is connected with a second valve disc 18 at the middle end, a plurality of second adjusting grooves 19 are provided on the second valve disc 18 at equal intervals, a second sliding block 20 is slidably connected in the second adjusting groove 19, a plurality of second sliding blocks 20 are located at one end of the plurality of second adjusting grooves 19 away from the first rotating rod 17, a second connecting plate 21 is connected at one end of the second sliding block 20, and the second connecting plate 21 is connected with the second plate hammer 9 at one end.

[0031] As shown in Figures 1-5 , a plurality of guide frames 24 opposite to the positions of the first plate hammer 8 and the second plate hammer 9 are fixedly connected around the inside of the rotor 1, a plurality of guide rods 25 penetrating through the inside of the guide frame 24 are fixedly connected at one end of the first plate hammer 8 and the second plate hammer 9, a limiting block 26 is fixedly connected at one end of the guide rod 25, the guide rod 25 can limit the moving track of the first plate hammer 8 and the second plate hammer 9 when they move, and provide certain supporting effect when they work.

[0032] During operation, the mounting bracket 4 is installed with the mounting bearing 5 and then mounted on the impact crusher. In use, the output of the drive motor 7, in conjunction with the pulley assembly 6, drives the mounting bracket 4 and rotor 1 to rotate inside the impact crusher. The first hammer 8, located outside the rotor 1, crushes the fed material. After a period of operation, the output of the first regulating motor 12 drives the gear set 11 to rotate the first transmission rod 10, which in turn rotates the second rotating rod 30 and the first valve disc 13. This causes the first slider 15 to slide inside the first regulating groove 14 to a position close to the second rotating rod 30. At this time, the first hammer 8, driven by the first connecting plate 16, moves through the sliding groove 2 into the rotor 1. Simultaneously, the second regulating motor... The output end drives the gear set 11 to rotate the second transmission rod 22, which in turn drives the first rotating rod 17 and the second valve disc 18 to rotate. This causes the second slider 20 to slide inside the second adjusting groove 19 to the end away from the first transmission rod 10. At this time, the second hammer 9, driven by the second connecting plate 21, extends out of the rotor 1 through the sliding groove 2. This allows multiple sets of first hammers 8, which are in a high-temperature state, to leave the working area, and allows multiple sets of second hammers 9 to enter the working area. This enables multiple sets of first hammers 8 and second hammers 9 to work alternately, allowing each set of first hammers 8 or second hammers 9 to have a certain cooling time, reducing the risk of overheating and damage, and reducing downtime caused by high temperature of first hammers 8 or second hammers 9, thereby improving the continuous operation capability of the equipment.

[0033] Example 3

[0034] like Figures 1-5 As shown, the first transmission rod 10, the second transmission rod 22, the first rotating rod 17 and the second rotating rod 30 are all internally connected cavities. The ends of the first transmission rod 10 and the second transmission rod 22 away from the mounting bracket 4 are rotatably connected to the connecting bearing 27. One end of the connecting bearing 27 is connected to the air supply pipe 28, and the other end is connected to the external air cooling system.

[0035] like Figures 1-5 As shown, multiple sets of exhaust holes 29 are equidistantly arranged around the inside of the first rotating rod 17 and the second rotating rod 30.

[0036] In working, the refrigerant gas is delivered to the inside of the first rotating rod 17 and the second rotating rod 30 through the gas delivery pipe 28, and then is discharged to the inside of the rotor 1 through the gas discharge hole 29, so as to rapidly cool the first plate hammer 8 or the second plate hammer 9 staying in the inside of the rotor 1, and the refrigerant gas can continuously be discharged through the connecting gap between the chute 2 and the first plate hammer 8 or the second plate hammer 9, so as to cool the contact area of the two with the chute 2, to improve the comprehensiveness of the cooling, and when the refrigerant gas is discharged through the connecting gap, the refrigerant gas is located in the inside of the impact crusher, so as to reduce the stability of the inside of the impact crusher in operation, and cool the first plate hammer 8 or the second plate hammer 9 in the working state, to reduce the cycle of the two.

[0037] The preferred embodiments disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details, and the utility model is not limited to the specific embodiments described. Obviously, according to the content of the specification, many modifications and changes can be made. The specification selects and specifically describes these embodiments, in order to better explain the principle and practical application of the utility model, so that the person skilled in the art can well understand and use the utility model. The utility model is limited by the claims and the whole scope and equivalents.

Claims

1. A wear plate hammer characterized by: The utility model relates to a rotor (1) is surrounded by a plurality of sets of slide groove (2) inside equidistance, a plurality of sets of slide groove (2) inside are connected with first plate hammer (8) and second plate hammer (9) in turn staggered sliding, the rotor (1) outer wall both ends center end is equipped with the mounting shaft support (4), the mounting shaft support (4) is equipped with mounting bearing (5) one end close to the rotor (1), a set of mounting shaft support (4) is equipped with pulley group (6) one end away from the rotor (1), pulley group (6) one end is connected with drive motor (7), the rotor (1) outer wall is surrounded by a plurality of sets of crushing teeth (3) and is installed, The wheel rest assembly is arranged on the rotor (1) and is used in cooperation with the rotor (1).

2. A sledgehammer as defined in claim 1, characterized in that: The wheel rest assembly comprises a first transmission rod (10) and a gear set (11), the first transmission rod (10) is rotatably connected with a second rotating rod (30) penetrating through a set of mounting shaft supports (4) inside, the first transmission rod (10) is provided with the gear set (11) at one end, the gear set (11) is connected with a first adjusting motor (12) at one end, the second rotating rod (30) is connected with a first valve disc (13) at one end extending into the rotor (1) inside, a plurality of sets of first adjusting grooves (14) are equidistantly formed on the first valve disc (13), a first sliding block (15) is slidably connected in the first adjusting groove (14), a plurality of sets of first sliding blocks (15) are located at one end of the plurality of sets of first adjusting grooves (14) away from the second rotating rod (30), the first sliding block (15) is connected with a first connecting plate (16) at one end, and the first connecting plate (16) is connected with the first plate hammer (8) at one end.

3. A wear plate hammer according to claim 2, characterized in that: The wheel rest assembly further comprises a second transmission rod (22), the second transmission rod (22) is rotatably connected with a first rotating rod (17) penetrating through a set of mounting shaft supports (4) away from the first transmission rod (10) inside, the second transmission rod (22) is also provided with the gear set (11) at one end, the gear set (11) is connected with a second adjusting motor (23) at one end, the first rotating rod (17) is connected with a second valve disc (18) at one end extending into the rotor (1) inside, a plurality of sets of second adjusting grooves (19) are equidistantly formed on the second valve disc (18), a second sliding block (20) is slidably connected in the second adjusting groove (19), a plurality of sets of second sliding blocks (20) are located at one end of the plurality of sets of second adjusting grooves (19) away from the first rotating rod (17), the second sliding block (20) is connected with a second connecting plate (21) at one end, and the second connecting plate (21) is connected with the second plate hammer (9) at one end.

4. A wear plate hammer according to claim 3, characterized in that: A plurality of sets of guide frames (24) opposite to the first plate hammer (8) and the second plate hammer (9) are fixedly connected in the rotor (1) inside, a plurality of sets of guide rods (25) penetrating through the guide frame (24) inside are fixedly connected to one end of the first plate hammer (8) and the second plate hammer (9), and a limiting block (26) is fixedly connected to one end of the guide rod (25).

5. A wear plate hammer according to claim 4, characterized in that: The first transmission rod (10), the second transmission rod (22), the first rotating rod (17) and the second rotating rod (30) are hollow and communicated, one end of the first transmission rod (10) and the second transmission rod (22) away from the mounting shaft support (4) is rotatably connected with a connecting bearing (27), one end of the connecting bearing (27) is communicated with a gas delivery pipe (28).

6. A wear plate hammer according to claim 5, characterized in that: A plurality of groups of exhaust holes (29) are equidistantly arranged in the first rotating rod (17) and the second rotating rod (30).