High-gradient magnetic separator for lepidolite water abrasive

By combining an oil cooling system with a high-gradient magnetic separator, the problem of separating iron impurities in lithium mica water abrasive was solved, achieving efficient and safe magnetic separation, improving the quality of ceramic products and saving resources.

CN223847125UActive Publication Date: 2026-01-30宜丰九宇锂业有限公司
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Patent Information

Application Number
CN202520170438.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-25
Publication Date
2026-01-30
Estimated Expiration
2035-01-25

AI Technical Summary

Technical Problem

Existing technologies are insufficient for efficiently separating iron impurities from lithium mica water abrasives, which affects the appearance and quality of ceramic products. Furthermore, traditional cooling methods result in water waste and safety hazards.

Method used

An oil cooling system is used for cooling. Through heat exchange between the winding coil and the condenser, combined with the magnetic yoke assembly and the rotating ring assembly, high-gradient magnetic separation is achieved to separate magnetic and non-magnetic minerals in lithium mica water abrasive. The magnetic field and rotation speed are controlled by an electronic control device. A stainless steel shell and sealed oil circulation are used to protect the coil.

Benefits of technology

It achieves efficient separation with no cooling water loss and high safety, improves the appearance quality of ceramic products, and reduces operational complexity and resource waste.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-gradient magnetic separator for lepidolite water abrasive, which comprises a rack assembly, a magnetic separation barrel mounted on the rack assembly, a magnet yoke component, a swivel component, a cooling system, a feeding system, an exposed winding coil of the cooling system, an oil return pipe, a condenser and an oil inlet pipe, the first end of the oil return pipe and the first end of the oil inlet pipe are communicated with the two ends of the condenser respectively, and the second end of the oil return pipe and the second end of the oil inlet pipe are communicated with the two ends of the winding coil respectively. According to the high-gradient magnetic separator for the lepidolite water abrasive, cooling is conducted in an oil cooling mode, heat exchange between air and oil in the coil is achieved, cooling water loss is avoided, and safety is good at the low temperature.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a high gradient magnetic separator for lithium mica water mill material. BACKGROUND

[0002] With the continuous consumption of coarse-grained easy-to-select weakly magnetic mineral resources, the characteristics of "poor, fine and miscellaneous" of ores are increasingly prominent, such ores are difficult to separate and have low recovery rate, and high gradient magnetic separation is the most commonly used and economic and effective method for processing weakly magnetic minerals.

[0003] The vertical ring magnetic separator is a high-efficiency separation device, which adopts the technology of combining high-strength magnetic field and rotating magnetic field, can quickly and accurately separate useful minerals and impurities in ores, has the advantages of high efficiency, energy saving, environmental protection, simple operation, strong stability and adjustable parameters compared with other beneficiation devices, and the magnetic induction area of the vertical ring magnetic separator is very high and can reach more than 2T, and the vertical ring magnetic separator can also realize high-efficiency separation of some ores that are difficult to separate.

[0004] At present, the water mill material after flotation is mostly applied to ceramic production, and the two main raw materials of kaolin and feldspar powder in Yichun ceramic raw materials account for as high as 60%. However, the ceramic product has certain requirements for iron and whiteness, and the content of iron elements has a direct impact on the appearance quality of the ceramic product. Iron impurities can cause black spots on the finished product, affecting the appearance and quality of the finished product. UTILITY MODEL CONTENT

[0005] The main purpose of the utility model is to provide a high gradient magnetic separator for lithium mica water mill material.

[0006] To achieve the above purpose, the utility model provides a high gradient magnetic separator for lithium mica water mill material, which comprises a rack assembly, a magnetic separation barrel mounted on the rack assembly, a magnetic yoke assembly, a rotating ring assembly, a cooling system and a feeding system, the cooling system is provided with a winding coil, an oil return pipe, a condenser and an oil inlet pipe, the first ends of the oil return pipe and the oil inlet pipe are respectively connected to the two ends of the condenser, and the second ends of the oil return pipe and the oil inlet pipe are respectively connected to the two ends of the winding coil.

[0007] In an embodiment, the cooling system further comprises a first flow valve mounted on the oil inlet pipe close to the winding coil.

[0008] In an embodiment, the cooling system further comprises a flow meter mounted on the oil inlet pipe close to the condenser.

[0009] In an embodiment, the cooling system further comprises a second flow valve mounted on the oil return pipe close to the winding coil.

[0010] In an embodiment, the cooling system further comprises an oil pot installed on the winding coil and a breather connected in communication with the oil pot.

[0011] In an embodiment, the cooling system further comprises a circulating oil pump installed between the condenser and the oil inlet pipe.

[0012] In an embodiment, the magnetic yoke assembly comprises an upper magnetic yoke and a lower magnetic yoke installed in spaced apart relation on the rack assembly.

[0013] In an embodiment, the feeding system comprises a mine hopper and a water flushing hopper installed on the magnetic separation drum of the rack assembly.

[0014] In an embodiment, the high gradient magnetic separator for lithium mica water mill material comprises a magnetic mineral collection box installed above the rack assembly and a non-magnetic mineral collection box installed below the rack assembly.

[0015] The high gradient magnetic separator for lithium mica water mill material comprises a rack assembly, a magnetic separation drum installed on the rack assembly, a magnetic yoke assembly, a rotating ring assembly, a cooling system and a feeding system, the cooling system comprises winding coils, an oil return pipe, a condenser and an oil inlet pipe, the first ends of the oil return pipe and the oil inlet pipe are connected in communication with the two ends of the condenser, and the second ends of the oil return pipe and the oil inlet pipe are connected in communication with the two ends of the winding coils. BRIEF DESCRIPTION OF DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained according to the structures shown in these drawings without creative labor.

[0017] Fig. 1 It is a structural schematic view of the high gradient magnetic separator for lithium mica water mill material of the embodiment of the present application.

[0018] Fig. 2 It is a back structure schematic view of the high gradient magnetic separator for lithium mica water mill material of the embodiment of the present application.

[0019] Fig. 3 It is a structural schematic view of the cooling system of the embodiment of the present application.

[0020] 10, frame assembly; 20, magnetic separation drum; 30, upper magnetic yoke; 40, lower magnetic yoke; 50, rotating ring assembly; 60, cooling system; 61, winding coil; 62, oil inlet pipe; 63, oil return pipe; 64, condenser; 65, first flow valve; 66, flow meter; 67, second flow valve; 68, oil reservoir; 69, breather; 70, ore inlet hopper; 80, water flushing hopper; 90, circulating oil pump; 100, magnetic ore collection box; 110, non-magnetic ore collection box; 120, magnetic medium box.

[0021] The realization, functional features and advantages of the present application will be further described with reference to the embodiments and the accompanying drawings. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present application will be clearly and completely described with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the present application.

[0023] It should be noted that all the directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present application are only used to explain the relative positional relationship, movement condition, etc. between the components in a certain specific posture (as shown in the drawings), and if the specific posture changes, the directional indications also change accordingly.

[0024] In addition, the description of "first", "second" and the like in the present application is only for the purpose of description, and cannot be understood as indicating or implying the relative importance of the indicated technical features or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can explicitly or implicitly include at least one of the features. In the description of the present application, the meaning of "multiple" is at least two, such as two, three, etc., unless otherwise specifically limited.

[0025] Furthermore, the technical solutions of the various embodiments of the present application can be combined with each other, but must be based on the realization by those skilled in the art, and when the combination of technical solutions appears to be contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, nor is it within the protection scope required by the present application.

[0026] The present application provides a high-gradient magnetic separator for lithium mica water mill.

[0027] As Figs. 1-3As shown, the utility model embodiment provides a high gradient magnetic separator for lithium mica water mill material includes frame assembly 10, install on frame assembly 10 on magnetic separation bucket 20, magnetic yoke assembly, rotating ring assembly 50, cooling system 60 and feeding system, the cooling system 60 exposed setting winding coil 61, oil return pipe 63, condenser 64 and oil inlet pipe 62, the first end of oil return pipe 63 and oil inlet pipe 62 respectively with the both ends of condenser 64 are linked, the second end of oil return pipe 63 and oil inlet pipe 62 respectively with the both ends of winding coil 61 are linked.

[0028] In the embodiment, the cooling can be realized by oil cooling, the heat exchange between air and oil in the coil is realized, no cooling water is consumed, and safety is good at low temperature.

[0029] The cooling system 60 further includes a first flow valve 65 installed on the oil inlet pipe 62 close to the winding coil 61 and a second flow valve 67 installed on the oil return pipe 63 close to the winding coil 61.

[0030] The cooling system 60 further includes a flow meter 66 installed on the oil inlet pipe 62 close to the condenser 64, so that the oil amount passing through the flow meter 66 can be observed, and subsequent operation of the user is facilitated.

[0031] The winding coil 61 adopts a closed stainless steel shell, the coil winding is completely immersed in transformer oil, the oil return pipe 63 and the oil inlet pipe 62 are connected with the condenser 64 to realize external heat exchange, and the winding coil 61 has excellent moisture-proof, rain-proof, dust-proof and corrosion-proof performance.

[0032] To ensure that the cooling oil in the coil winding does not overflow or lack of oil when thermal expansion and cold shrinkage, an oil pillow 68 and a breather 69 are arranged on the upper part of the coil shell and communicate with the shell, the oil pillow 68 can ensure that there is enough oil in the cooling system 60 for work. The breather 69 can communicate the coil with the atmosphere and filter out the moisture in the air, the breather 69 is filled with white silica gel particles, when the color of the desiccant changes to light yellow or pink (the color changes after absorbing a certain amount of moisture), the breather 69 should be replaced in time to ensure the normal work of the cooling system 60.

[0033] In the above embodiment, the magnetic yoke assembly comprises an upper magnetic yoke 30 and a lower magnetic yoke 40 which are spaced mounted on the rack assembly 10, the feeding system comprises a mine feeding hopper 70 and a water flushing hopper 80 which are mounted on the magnetic separation barrel 20 of the rack assembly 10, and the high gradient magnetic separator for water abrasive of lepidolite comprises a magnetic mineral collection box 100 which is mounted above the rack assembly 10 and a non-magnetic mineral collection box 110 which is mounted below the rack assembly 10.

[0034] The coil adopts full-sealed oil cooling external circulation, the magnetic field generated by the winding coil 61 forms a loop through the upper magnetic yoke 30 and the lower magnetic yoke 40, in operation, the rotating ring assembly 50 rotates in a preset direction, the ore pulp enters the mine feeding hopper 70 through the feeding pipe, and the ore pulp flows through the lower part of the rotating ring along the gap flow channel in the magnetic system, the magnetic medium box 120 mounted on the rotating ring is magnetized in the induction area, a high gradient magnetic field is formed on the surface of the magnetic medium, when the ore pulp flows through the medium box, the magnetic particles are adsorbed on the surface of the magnetic medium, and are taken to the top of the non-magnetic field area by the rotation of the rotating ring, the magnetic material is flushed into the magnetic mineral collection box 100 through the pressure water, and the non-magnetic particles flow into the non-magnetic mineral collection box 110 along the lower gap of the magnetic system and are discharged.

[0035] The lower magnetic pole end is provided with an overflow channel, when the liquid level is raised due to improper adjustment or unstable flow, the excessive ore pulp is discharged through the overflow channel of the magnetic pole end, when the liquid level is low, the magnetic separation barrel 20 can be observed, and the required liquid level can be realized by adjusting the non-magnetic mineral collection hopper lower part discharge valve, when the ore feeding amount is ≤10% fluctuation, the liquid level is stabilized by the self-adjusting ability, and if the ore feeding amount is greater than 10% fluctuation for a long time, appropriate adjustment can be made. In order to reduce the fluctuation of the ore pulp liquid level, the user should install a constant pressure tank in front of the ore feeding pipe, so that the excessive ore pulp flows back to the pump tank or the thickening tank, thereby ensuring the stable operation of the magnetic separator.

[0036] The magnetic medium box 120 adopts a combination design of high-permeability stainless steel rods with different diameters, and the arrangement spacing adopts a tapered gap arrangement, so that a higher gradient can be generated for different materials, and the lengthened rod and the medium plate are fixed through.

[0037] It can be understood that the high gradient magnetic separator for lithium mica water mill provided by the application can be controlled by an electric control device, 0-514V direct current power obtained by three-phase controllable silicon rectification is used to supply power to the excitation coil of the vertical ring magnetic separator, and the excitation of the vertical ring magnetic separator is controlled by attraction and release of an alternating current contactor; the rotating ring motor is speed-adjusted by a frequency converter, and the operation of the rotating ring motor is controlled by driving an intermediate relay by a PLC output point. The pulsating motor also enters the pulsating motor after a pulsating frequency converter, the operation of the pulsating motor is controlled by attraction and release of the intermediate relay on the frequency converter, and the output speed of the motor is adjusted by adjusting the knob on the frequency converter panel or the frequency converter parameters. The above-mentioned electrical components can be used by using related existing devices, and the specific principle and electrical connection mode of the electrical components will not be described in detail.

[0038] The above only describes the preferred embodiments of the present application, and does not limit the patent range of the present application, and any equivalent structural transformation, direct / indirect application in other related technical fields within the concept of the present application, and the contents of the present application specification and drawings are included in the patent protection range of the present application.

Claims

1. A high gradient magnetic separator for lithium mica water slurry, characterized by, The high gradient magnetic separator for lithium mica water mill feed comprises a rack assembly (10), a magnetic separation barrel (20) installed on the rack assembly (10), a magnetic yoke assembly, a rotating ring assembly (50), a cooling system (60), and a feeding system, the cooling system (60) comprises an exposed winding coil (61), an oil return pipe (63), a condenser (64), and an oil inlet pipe (62), the first ends of the oil return pipe (63) and the oil inlet pipe (62) are respectively connected to the two ends of the condenser (64), and the second ends of the oil return pipe (63) and the oil inlet pipe (62) are respectively connected to the two ends of the winding coil (61).

2. High gradient magnetic separator for lithium mica water slurry according to claim 1, characterized in that, The cooling system (60) further comprises a first flow valve (65) installed on the oil inlet pipe (62) near the winding coil (61).

3. High gradient magnetic separator for lithium mica water slurry according to claim 1, characterized in that, The cooling system (60) further comprises a flow meter (66) installed on the oil inlet pipe (62) near the condenser (64).

4. The high gradient magnetic separator for lithium mica water slurry according to claim 1, characterized by, The cooling system (60) further comprises a second flow valve (67) installed on the oil return pipe (63) near the winding coil (61).

5. The high gradient magnetic separator for lithium mica water slurry according to claim 1, characterized by, The cooling system (60) further comprises an oil reservoir (68) installed on the winding coil (61) and a breather (69) connected to the oil reservoir (68).

6. The high gradient magnetic separator for lithium mica water slurry according to claim 1, characterized by, The cooling system (60) further comprises a circulating oil pump (90) installed between the condenser (64) and the oil inlet pipe (62).

7. A high gradient magnetic separator for lithium mica water slurry according to claim 1, characterized in that, The magnetic yoke assembly comprises an upper magnetic yoke (30) and a lower magnetic yoke (40) installed on the rack assembly (10) in a spaced manner.

8. A high gradient magnetic separator for lithium mica water slurry according to claim 1, characterized in that, The feeding system comprises a mine feeding hopper (70) and a water flushing hopper (80) installed on the magnetic separation barrel (20) of the rack assembly (10).

9. A high gradient magnetic separator for lithium mica water slurry according to claim 1, characterized in that, The high gradient magnetic separator for lithium mica water mill feed comprises a magnetic mineral collection box (100) installed above the rack assembly (10) and a non-magnetic mineral collection box (110) installed below the rack assembly (10).