Double-side-edge spraying machine
By integrating an exhaust system, a grinding device, and a scraper cleaning structure, the dual-side spraying machine achieves linkage between spraying and grinding equipment, solving the problems of complex operation and low efficiency of spraying machines, and improving spraying quality and production efficiency.
Patent Information
- Application Number
- CN202520208331.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-10
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-02-10
AI Technical Summary
Existing spraying machines suffer from complex operation, low production efficiency, unstable spraying quality, and long production cycles because the spraying and sanding equipment are operated separately.
A dual-side spraying machine was designed, integrating an exhaust system, a grinding device, a spraying mechanism, and a scraper cleaning structure to achieve coordinated operation of the spraying and grinding equipment. The slide table is moved by a cylinder and a motor to adjust the height of the spray gun and the position of the scraper, ensuring uniformity and accuracy of the spraying.
It improved spraying efficiency and quality, reduced paint waste, simplified operating procedures, and shortened the production cycle.
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Figure CN223847277U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to mechanical equipment technical field, concretely is double side edge spraying machine. BACKGROUND
[0002] With the improvement of consumer's quality requirement to cabinet, the spraying quality of plate material is also put forward higher requirement. Double side edge spraying machine can realize real-time monitoring and adjustment to spraying process through intelligent control system, ensures that spraying quality is stable and reliable, and improves production efficiency simultaneously.
[0003] Double side edge spraying machine is mainly composed of spray gun, compressor, air pipe, oil pipe and other parts. When the spraying machine starts to work, paint is sprayed from the spray gun, the air on the nozzle disperses the paint into small particles and sprays them onto the surface of the object to form a uniform coating.
[0004] In the use process of the existing spraying machine, the spraying and polishing equipment are often operated independently, which leads to unstable spraying quality, long production cycle and other consequences due to complex operation and low production efficiency. Therefore, the double side edge spraying machine is proposed to solve the above problems. CONTENT OF THE UTILITY MODEL
[0005] In order to make up for the deficiency of the prior art, in the use process of the existing spraying machine, the spraying and polishing equipment are often operated independently, which leads to unstable spraying quality, long production cycle and other consequences due to complex operation and low production efficiency. Therefore, the double side edge spraying machine is proposed to solve the above problems.
[0006] The utility model discloses a technical scheme that solves its technical problems is: the utility model discloses a double side edge spraying machine, including base, the upper central fixed mounting of base has the spraying box, the both ends of spraying box are opened with import and export respectively, the top fixed mounting of spraying box has the spraying machine main part, the both sides of spraying machine main part all are fixedly connected with rubber pipe, the other end of rubber pipe penetrates spraying box, and extends to its inside, the both sides of spraying box import material end all are opened with exhaust hole, and the outside of exhaust hole all is provided with fan fixed mounting on the outer wall of spraying box, be provided with with the conveyor fixed mounting on the upper portion of base in the spraying box, the both ends of with the conveyor all penetrate spraying box, the both ends inside of spraying box all are provided with the fixed mounting of limit rod on the base, the both sides of with the conveyor all are provided with slide table, the both sides of slide table lower extreme all are opened with slide hole, and its lower central is opened with screw hole, the both ends of slide table sliding installation are in limit rod, the same end all fixed mounting of slide table upper portion has the belt type polisher, the one side of belt type polisher is provided with no. 2 cylinder fixed mounting in the upper central of slide table, the fixed mounting of spray gun is provided with no. 2 cylinder piston rod, the other end fixed connection of rubber pipe is on spray gun, the other end upper portion of slide table is opened with the slide groove, and the fixed seat sliding installation is in slide groove, the opposite side all are opened with the mounting groove of fixed seat, and the fixed mounting of scraper is in mounting groove, through the integration of exhaust system, polishing device, flexible spraying mechanism and scraper cleaning structure, not only improves the spraying efficiency and quality, but also ensures the uniformity and accuracy of double side edge spraying, reduces coating waste and subsequent cleaning work, provides more efficient, convenient spraying solution for industrial production.
[0007] Preferably, the spraying box is fixedly installed with a No. 1 cylinder on the upper portion of the both ends, a lifting plate is arranged above the internal belt conveyor of the spraying box, and the piston rod of the No. 1 cylinder is fixedly installed on the upper portion of the both ends of the lifting plate. Through the driving of the No. 1 cylinder, the lifting plate can move up and down in the spraying box, so as to adjust the height of the rollers above the belt conveyor, so that it is more suitable for the material feeding requirements of different sizes.
[0008] Preferably, the upper portion of the both ends of the lifting plate is opened with a through hole, the mounting seat is slidingly installed in the through hole, a plurality of rollers are rotationally installed in the internal array of the mounting seat, springs are arranged between the both ends of the lifting plate and the mounting seat, and the springs are slidingly installed on the slide rods. Through the arrangement of the rollers, the friction between the lifting plate and the material is reduced, so that the material is more stable in the conveying process, and scratches or damage caused by friction are avoided.
[0009] Preferably, the belt sander is provided with an air inlet fixedly installed on the upper portion of the sliding table, one side of the air inlet is fixedly connected with a hose, and the two ends of the hose are fixedly connected with the exhaust holes of the spraying box.
[0010] Preferably, the other side of the fixed seat is provided with a third air cylinder fixedly installed on the sliding table, and the piston rod of the third air cylinder is fixedly connected to the outer side of the fixed seat.
[0011] Preferably, the two ends of the bidirectional screw are rotatably installed on the upper portion of the base through bearings, the lower end of the sliding table is slidably installed on the two ends of the bidirectional screw, one end of the bidirectional screw is provided with a motor fixedly installed on the upper portion of the base, and the rotating shaft of the motor is fixedly connected with one end of the bidirectional screw.
[0012] The utility model discloses the beneficial effect lies in:
[0013] 1. The utility model discloses a spraying and grinding equipment, which comprises a base, a spraying device, a belt conveyor, a belt sander, a spraying gun, a fixed seat, a scraper and a bidirectional screw. BRIEF DESCRIPTION OF DRAWINGS
[0014] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description. Obviously, the drawings described below are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor are within the scope of protection of the present application.
[0015] Figure 1 It is a structure schematic diagram of one side of the double-side edge spraying machine.
[0016] Figure 2 It is a structure schematic diagram of the other side of the double-side edge spraying machine.
[0017] Figure 3 It is a structure schematic diagram of the spraying mechanism.
[0018] Figure 4 It is a structure schematic diagram of the pressing device.
[0019] Figure 5 It is a structure schematic diagram of the adjusting device.
[0020] In the figure: 1, base; 2, belt conveyor; 3, spraying box; 4, spraying machine main body; 5, rubber pipe; 6, No. 1 air cylinder; 7, fan; 8, lifting plate; 9, sliding rod; 10, mounting seat; 11, spring; 12, roller; 13, limiting rod; 14, sliding table; 15, belt type polisher; 16, air inlet; 17, hose; 18, No. 2 air cylinder; 19, spray gun; 20, fixing seat; 21, scraper; 22, No. 3 air cylinder; 23, motor; 24, bidirectional screw rod. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor are within the scope of protection of the present application.
[0022] Please refer to Figures 1-5As shown, the double-sided edge spraying machine comprises a base 1; a spraying box 3 is fixedly installed on the upper central part of the base 1, import and export are formed at both ends of the spraying box 3 respectively, a spraying machine body 4 is fixedly installed on the top of the spraying box 3, rubber tubes 5 are fixedly connected to both sides of the spraying machine body 4, the other ends of the rubber tubes 5 penetrate through the spraying box 3 and extend into the spraying box 3, exhaust holes are formed on both sides of the feeding end of the spraying box 3, fans 7 are fixedly installed on the outer wall of the spraying box 3 outside the exhaust holes, a belt conveyor 2 is fixedly installed on the upper part of the base 1 and is arranged in the spraying box 3, both ends of the belt conveyor 2 penetrate through the spraying box 3, limiting rods 13 are fixedly installed on the base 1 and are arranged in the spraying box 3 at both ends, sliding tables 14 are arranged on both sides of the belt conveyor 2, sliding holes are formed on both sides of the lower end of each sliding table 14, threaded holes are formed in the central part of the lower end of each sliding table 14, the sliding tables 14 are slidingly installed at both ends of the limiting rods 13, belt polishers 15 are fixedly installed on the same end of the upper part of each sliding table 14, a second air cylinder 18 is fixedly installed on the upper central part of each sliding table 14 on one side of each belt polisher 15, a spray gun 19 is fixedly installed on the piston rod of the second air cylinder 18, the other end of each rubber tube 5 is fixedly connected to the spray gun 19, a sliding groove is formed in the upper part of the other end of each sliding table 14, a fixing seat 20 is slidingly installed in the sliding groove, mounting grooves are formed in the opposite sides of the fixing seat 20, and scrapers 21 are fixedly installed in the mounting grooves. When the spraying device is used to spray the two sides of the plate during the production of the plate, the plate is placed on the upper part of the belt conveyor 2, the belt conveyor 2 is started, the plate is moved forward by the belt conveyor 2, the first air cylinder 6 is started, the rollers 12 are pressed on the upper part of the plate, the motor 23 drives the bidirectional screw rod 24 to rotate, the bidirectional screw rod 24 drives the sliding tables 14 to slide on the upper part of the base 1 through the limiting rods 13, the distance between the belt polishers 15 is adjusted to be equal to the width of the plate, the second air cylinder 18 is started to adjust the height of the spray gun 19, the belt polishers 15 are started to polish the two sides of the plate, the fans 7 are started to draw the air and dust in the spraying box 3 through the soft tubes 17 and the air inlets, the spraying machine body 4 is started to spray the two sides of the plate through the rubber tubes 5 and the spray gun 19, the third air cylinder 22 is started to drive the fixing seat 20 and the scrapers 21 to move, the distance between the scrapers 21 and the sides of the plate is adjusted, and the scrapers 21 are used to scrape the paint on the sides of the plate when the plate passes after spraying.
[0023] A first air cylinder 6 is fixedly installed on the upper part of each end of the spraying box 3, a lifting plate 8 is arranged above the belt conveyor 2 in the spraying box 3, and the piston rods of the first air cylinders 6 are fixedly installed on the upper parts of both ends of the lifting plate 8. When the spraying device is used to spray the two sides of the plate during the production of the plate, the first air cylinder 6 is started, the piston rods of the first air cylinders 6 drive the lifting plate 8 to move up and down in the spraying box 3, and the height of the rollers 12 above the belt conveyor 2 is adjusted.
[0024] The lifting plate 8 is provided with a through hole at the upper part of both ends, a mounting seat 10 is slidably installed in the through hole, a plurality of rollers 12 are rotatably installed in the mounting seat 10, a spring 11 is arranged between the lifting plate 8 and the mounting seat 10 at both ends, and the spring 11 is slidably installed on the slide rod 9; during the production of the plate, when the spraying device is used to spray the two side edges, the plate is transported to the lower side of the roller 12 under the action of the belt conveyor 2, the roller 12 is pushed to drive the mounting seat 10 to move upwards, the mounting seat 10 drives the slide rod 9 to slide in the lifting plate 8, and the spring 11 is compressed.
[0025] The belt sander 15 and the second cylinder 18 are provided with an air inlet 16 fixedly installed on the upper part of the sliding table 14, one side of the air inlet 16 is fixedly connected with a hose 17, and both ends of the hose 17 are fixedly connected with the exhaust hole of the spraying box 3; during the production of the plate, the fan 7 is started, the fan 7 draws the air in the spraying box 3 through the hose 17 and the air inlet, and the dust generated in the polishing and spraying processes is drawn out from the spraying box 3.
[0026] The other side of the fixing seat 20 is provided with a third cylinder 22 fixedly installed on the sliding table 14, and the piston rod of the third cylinder 22 is fixedly connected to the outer side of the fixing seat 20; during the production of the plate, when the spraying device is used to spray the two side edges, the third cylinder 22 is started, the third cylinder 22 pushes the fixing seat 20 to slide on the sliding table 14, and the distance between the scraper 21 and one side of the plate is adjusted.
[0027] The limiting rods 13 are provided with a bidirectional screw rod 24, both ends of the bidirectional screw rod 24 are rotatably installed on the upper part of the base 1 through bearings, the lower end of the sliding table 14 is slidably installed on both ends of the bidirectional screw rod 24, respectively, one end of the bidirectional screw rod 24 is provided with a motor 23 fixedly installed on the upper part of the base 1, and the rotating shaft of the motor 23 is fixedly connected with one end of the bidirectional screw rod 24; during the production of the plate, when the spraying device is used to spray the two side edges, the motor 23 is started to drive the bidirectional screw rod 24 to rotate, and the bidirectional screw rod 24 drives the sliding table 14 to slide on the upper part of the base 1 through the limiting rods 13.
[0028] The working principle is that when the spraying device is used to spray the two side edges of the plate during the plate production process, the plate is placed on the upper part of the belt conveyor 2, the belt conveyor 2 is started, the plate is moved forward by the belt conveyor 2, the first air cylinder 6 is started, the roller 12 is pushed to press on the upper part of the plate, the motor 23 drives the bidirectional screw rod 24 to rotate, the bidirectional screw rod 24 drives the sliding table 14 to slide on the upper part of the base 1 through the limiting rod 13, the distance between the belt grinding machine 15 grinding belts is adjusted to be equal to the width of the plate, the second air cylinder 18 is started, the height of the spray gun 19 is adjusted, the belt grinding machine 15 is started, the two sides of the plate are ground, the air fan 7 is started at the same time, the air inside the spraying box 3 and the dust are extracted through the hose 17 and the air inlet, the spraying machine body 4 is started at the same time, the two sides of the plate are sprayed through the rubber pipe 5 and the spray gun 19, the third air cylinder 22 is started, the scraper 21 is moved by driving the fixed seat 20, the distance between the scraper 21 and the side edge of the plate is adjusted, and the scraper 21 is used to scrape the paint on the side edge uniformly when the plate passes after spraying.
[0029] In the description of the present specification, the description of the terms "one embodiment", "example", "specific example" and the like means that the specific features, structures, materials or characteristics described in combination with the embodiment or example are contained in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0030] The basic principles, main features and advantages of the present application have been shown and described above. It should be understood by those skilled in the art that the present application is not limited by the above embodiments, and the above embodiments and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application.
Claims
1. A double-sided edge sprayer characterized by: Including the base (1), the upper central fixed installation of the base (1) is equipped with the spraying box (3), the both ends of the spraying box (3) are equipped with inlet and outlet respectively, the top of the spraying box (3) is fixedly installed with the spraying machine body (4), the both sides of the spraying machine body (4) are fixedly connected with the rubber pipe (5), the other end of the rubber pipe (5) penetrates the spraying box (3) and extends to its inside, the both sides of the feeding end of the spraying box (3) are equipped with exhaust holes, the outside of the exhaust hole is provided with the fan (7) fixedly installed on the outer wall of the spraying box (3), the spraying box (3) is provided with the belt conveyor (2) fixedly installed on the upper portion of the base (1), the both ends of the belt conveyor (2) penetrate the spraying box (3), the both ends of the spraying box (3) are provided with the limiting rod (13) fixedly installed on the base (1), the both sides of the belt conveyor (2) are provided with the sliding table (14), the both sides of the lower end of the sliding table (14) are equipped with sliding holes, and the central of the lower end is equipped with a threaded hole, the sliding table (14) is slidingly installed on the both ends of the limiting rod (13), the same end of the upper portion of the sliding table (14) is fixedly installed with the belt sander (15), the side of the belt sander (15) is provided with the second air cylinder (18) fixedly installed on the upper central of the sliding table (14), the piston rod of the second air cylinder (18) is fixedly installed with the spray gun (19), the other end of the rubber pipe (5) is fixedly connected with the spray gun (19), the other end of the sliding table (14) is equipped with a sliding groove in the upper portion, the sliding groove is slidingly installed with the fixing seat (20), the opposite side of the fixing seat (20) is equipped with the mounting groove, and the scraping plate (21) is fixedly installed in the mounting groove.
2. The dual side edge sprayer of claim 1, wherein: The both ends of the spraying box (3) are fixedly installed with the first air cylinder (6), the inside of the belt conveyor (2) of the spraying box (3) is provided with the lifting plate (8) above, the piston rod of the first air cylinder (6) is fixedly installed on the both ends of the lifting plate (8) upper portion.
3. The dual side edge sprayer of claim 2, wherein: The both ends of the lifting plate (8) upper portion are equipped with through holes, the through holes are slidingly installed with the mounting seat (10), a plurality of rollers (12) are rotatably installed in the inside of the mounting seat (10) in array, the both ends of the lifting plate (8) and the mounting seat (10) are provided with the spring (11), and the spring (11) is slidingly installed on the sliding rod (9).
4. The dual side edge sprayer of claim 1, wherein: The air inlet (16) is fixedly installed between the belt sander (15) and the second air cylinder (18) on the upper portion of the sliding table (14), the side of the air inlet (16) is fixedly connected with the hose (17), and the both ends of the hose (17) are fixedly connected with the exhaust hole of the spraying box (3).
5. The dual side edge sprayer of claim 1, wherein: The other side of the fixing seat (20) is provided with the third air cylinder (22) fixedly installed on the sliding table (14), and the piston rod of the third air cylinder (22) is fixedly connected with the outside of the fixing seat (20).
6. The dual side edge sprayer of claim 1, wherein: Both ends of the bidirectional screw rod (24) are rotatably installed on the upper portion of the base (1) through bearings, the lower end of the sliding table (14) is slidably installed on both ends of the bidirectional screw rod (24) respectively, one end of the bidirectional screw rod (24) is fixedly installed on the upper portion of the base (1) and is provided with a motor (23), and the rotating shaft of the motor (23) is fixedly connected with one end of the bidirectional screw rod (24).