Efficient intelligent grating cleaning device
By combining a truss-type cleaning mechanism with a high-pressure rotary nozzle, the problems of dead corners and sewage splashing in bar screen cleaning are solved, achieving efficient, water-saving, and intelligent bar screen cleaning, thus improving cleaning efficiency and safety.
Patent Information
- Application Number
- CN202520102739.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-16
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-01-16
AI Technical Summary
Existing bar screen cleaning devices have problems such as cleaning dead corners, sewage splashing, and high labor intensity. They cannot efficiently clean curved bar screens and pose safety and environmental pollution risks.
It adopts a truss-type cleaning mechanism combined with X, Y, and Z servo linear groups and high-pressure rotary nozzles, and achieves all-round cleaning through a PLC automatic control system. It is equipped with a bellows-shaped water shield to prevent sewage splashing and uses water-saving high-pressure rotary nozzles.
It achieves comprehensive and efficient cleaning, reduces labor intensity, saves water, improves the working environment, and enhances cleaning efficiency and safety.
Smart Images

Figure CN223847599U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to environmental protection equipment technical field especially is related to a high -efficient intelligent grating cleaning device. BACKGROUND
[0002] In two-stage sludge drying process, semi-dry sludge is extruded into shape by a cutting machine grid to ensure the drying efficiency of the second-stage belt machine. In actual operation, fibers and impurities in the sludge gradually adhere to the surface of the grid and block the grid holes, affecting the extrusion molding of the semi-dry sludge. Therefore, the grid must be cleaned regularly. Before the implementation of the project, the grid was cleaned by manual flushing, and the workers held a water pipe to flush. This method has the disadvantages of high labor intensity, low cleaning efficiency, and consumption of a large amount of water resources. In addition, the splashing of the flushing sewage pollutes the working environment, and there is a risk of biological infection of the workers and the safety risk of handling and operation during the grid cleaning process.
[0003] The utility model patent with the application number CN201822013309.0 discloses a grid automatic cleaning machine. This grid automatic cleaning machine has the following defects: (1) The spray head of this grid automatic cleaning machine cleans the grid at the same height, and the cleaning angle of the water column sprayed by the spray head is limited, and there is a cleaning dead angle for the arc-shaped grid; (2) The spray head of this grid automatic cleaning machine reciprocates left and right to flush the grid. Since the grid to be cleaned by this device is an arc-shaped grid, only flushing it left and right cannot ensure that the sludge on the arc-shaped grid can be cleaned in all directions; (3) This grid automatic cleaning machine does not have a water baffle, and the sewage splashes during the cleaning process, which poses a risk of sewage pollution of the working environment.
[0004] Based on the above defects and deficiencies, it is necessary to improve the existing technology and design a high-efficiency intelligent grid cleaning device. UTILITY MODEL CONTENTS
[0005] The utility model mainly solves the technical problem of providing a high-efficiency intelligent grid cleaning device, which realizes intelligent cleaning, can efficiently and conveniently clean the grid, improves the operation efficiency, saves cleaning water, and improves the working environment.
[0006] To solve the above technical problems, one technical scheme of the utility model adopts: provide a kind of high-efficiency intelligent grating cleaning device, the high-efficiency intelligent grating cleaning device includes cleaning tank, support mechanism, truss type cleaning mechanism and organ water baffle, the support mechanism for supporting grating is installed in the cleaning tank, truss type cleaning mechanism for cleaning grating is butted and arranged on the upper portion of cleaning tank, organ water baffle for preventing sewage splashing during cleaning process is installed on the cleaning tank, the truss type cleaning mechanism includes X direction servo linear group installed on the upper end of cleaning tank, Y direction servo linear group driven in X axis direction movement by X direction servo linear group, Z direction servo linear group driven in Y axis direction movement by Y direction servo linear group and high-pressure rotary nozzle installed on the slider of Z direction servo linear group, high-pressure rotary nozzle is circumscribed with high-pressure water source.
[0007] Preferably, the X direction servo linear group, Y direction servo linear group, Z direction servo linear group and high-pressure rotary nozzle are controlled by PLC automatic control system to control its walking track and stay time, drive high-pressure rotary nozzle to always operate at grating arc surface parallel 2cm place.
[0008] Preferably, the high-pressure rotary nozzle is water-saving high-pressure rotary nozzle.
[0009] Preferably, the organ water baffle one end is installed at the limiting plate of cleaning tank side wall, and the other end can be manually lengthened to the limiting position of Z direction servo linear group.
[0010] Preferably, the support mechanism includes support frame, right-angle mounting frame and support seat, the support frame is installed in the cleaning tank, the bottom end of support frame is perpendicular to the bottom wall of cleaning tank, the horizontal mounting arm of right-angle mounting frame is installed at the side end of support frame, the vertical mounting arm of right-angle mounting frame is installed on the bottom wall of cleaning tank, the right-angle mounting frame is installed with support seat at right angle, V-shaped opening for positioning support grating is formed in the upper end of support seat.
[0011] Preferably, it further includes drainage groove installed at the lower end of cleaning tank and communicated with it and used for collecting sewage and support leg installed at the bottom end of cleaning tank and used for supporting device, the bottom end of cleaning tank is provided with drainage grid for filtering sewage, the drainage grid is communicated with drainage groove, the bottom end of cleaning tank is provided with inclined surface towards drainage groove and used for preventing sewage accumulation, the inclined surface is connected with drainage grid, and the drainage groove is circumscribed with drainage pipeline.
[0012] Compared with prior art, the utility model has the beneficial effects that:
[0013] No human intervention is needed during flushing process, and intelligent cleaning system effectively reduces labor intensity of workers and improves operation efficiency;
[0014] By setting up the truss type cleaning mechanism, the high-pressure rotating nozzle can drive the grille for omnibearing and efficient cleaning, which greatly reduces the single cleaning time and improves the flushing efficiency.
[0015] Through the design of the water-saving high-pressure rotating nozzle, the high-pressure water impact force is effectively utilized, and a small amount of water can cut and remove the fibers and impurities on the grille, effectively saving water consumption and synchronously reducing sewage production.
[0016] By setting up the organ water baffle, the organ water baffle is in a closed state during cleaning operation, avoiding sewage splashing and polluting the working environment.
[0017] The device realizes intelligent cleaning, can efficiently and conveniently clean the grille, improves the operation efficiency, saves cleaning water, and improves the working environment. BRIEF DESCRIPTION OF DRAWINGS
[0018] Fig. 1 It is a structural schematic view of a high-efficiency intelligent grille cleaning device.
[0019] Fig. 2 It is another side structural schematic view of a high-efficiency intelligent grille cleaning device.
[0020] Among them, 1, cleaning tank, 11, drainage grid, 12, inclined surface;
[0021] 2, support mechanism, 21, support frame, 22, right-angle mounting frame, 23, support seat;
[0022] 3, truss type cleaning mechanism, 31, X-direction servo linear group, 32, Y-direction servo linear group, 33, Z-direction servo linear group, 34, high-pressure rotating nozzle;
[0023] 4, organ water baffle; 5, drainage tank; 6, support leg; 100, grille. DETAILED DESCRIPTION
[0024] The preferred embodiments of the present application will be described in detail below with reference to the accompanying drawings, so that the advantages and features of the present application can be more easily understood by those skilled in the art, and the protection scope of the present application is more clearly and definitely defined.
[0025] Please refer to Figs. 1-2 The embodiments of the present application include:
[0026] The utility model provides a high -efficient intelligent grating cleaning device, the high -efficient intelligent grating cleaning device includes cleaning tank 1, support mechanism 2, truss type cleaning mechanism 3, organ water baffle 4, drainage groove 5 and support leg 6, the cleaning tank 1 is the cuboid structure, is equipped with cleaning cavity, is installed with the support mechanism 2 for supporting grating 100 in cleaning tank 1, the truss type cleaning mechanism 3 for cleaning grating 100 is docked and is arranged on the upper side of cleaning tank 1, the high -pressure rotating shower head 34 of truss type cleaning mechanism 3 is connected with high -pressure water source, the organ water baffle 4 for preventing sewage splashing during the cleaning process is installed on cleaning tank 1, the organ water baffle 4 one end is installed at the limiting plate of the lateral wall of cleaning tank 1, and the other end can be manually lengthened to the limiting place of truss type cleaning mechanism 3, the drainage grid 11 for filtering sewage is arranged at the lower end of cleaning tank 1, the drainage groove 5 for collecting sewage is installed at the lower end of drainage grid 11 and is communicated with it, drainage groove 5 is connected with drainage pipeline, the inclined plane 12 for preventing sewage accumulation is arranged at the bottom end of cleaning tank 1 and is inclined to drainage groove 5, the inclined plane 12 is connected with drainage grid 11, and the support leg 6 for supporting device is installed at the bottom end of cleaning tank 1.
[0027] The support mechanism 2 includes support frame 21, right-angle mounting frame 22 and support seat 23, the support frame 21 is installed in cleaning tank 1, the bottom end of support frame 21 is perpendicular to the bottom wall of cleaning tank 1, the horizontal mounting arm of right-angle mounting frame 22 is installed at the side end of support frame 21, the vertical mounting arm of right-angle mounting frame 22 is installed on the bottom wall of cleaning tank 1, and the vertical mounting arm of right-angle mounting frame 22 plays the supporting fixed role, the right-angle mounting frame 22 is installed with support seat 23, the V-shaped opening for positioning support grating 100 is formed in the upper end of support seat 23, the grating 100 is hoisted to the upper side of support seat 23 by the lifting appliance, and the two side ends of grating 100 are clamped into the V-shaped opening of support seat 23.
[0028] The truss cleaning mechanism 3 comprises an X-direction servo linear group 31, a Y-direction servo linear group 32, a Z-direction servo linear group 33 and a high-pressure rotating nozzle 34, the upper end of the cleaning tank 1 is provided with the X-direction servo linear group 31, the X-direction servo linear group 31 drives the Y-direction servo linear group 32 to move in the X-axis direction, the Y-direction servo linear group 32 drives the Z-direction servo linear group 33 to move in the Y-axis direction, the slider of the Z-direction servo linear group 33 is provided with the high-pressure rotating nozzle 34, the slider drives the high-pressure rotating nozzle 34 to move in the Z-axis direction, the high-pressure rotating nozzle 34 is connected with a high-pressure water supply mechanism, the high-pressure water supply mechanism comprises a water supply tank, a high-pressure water pump and a water pipe, the high-pressure water pump is communicated with the water supply tank, the water outlet of the high-pressure water pump is connected with one end of the water pipe, the other end of the water pipe is connected with the high-pressure rotating nozzle 34, the high-pressure water pump provides 80MPa water pressure, the high-pressure water is injected into the high-pressure rotating nozzle 34 through the water pipe and drives the high-pressure rotating nozzle 34 to rotate, the rotating high-pressure water column sprayed from the high-pressure rotating nozzle 34 cleans the grid 100, so that the high-pressure water column can better cut and clean the fibers and sundries in the holes of the grid 100, the X-direction servo linear group 31, the Y-direction servo linear group 32, the Z-direction servo linear group 33 and the high-pressure rotating nozzle 34 are controlled by a PLC automatic control system to control the walking track and the residence time, the X-direction servo linear group 31, the Y-direction servo linear group 32 and the Z-direction servo linear group 33 drive the high-pressure rotating nozzle 34 to move in the X, Y and Z-axis directions respectively, drive the high-pressure rotating nozzle 34 to always operate at the position parallel to the grid 100 by 2cm, cover all the holes of the grid 100, so as to achieve a very high cleaning level, the design of the water-saving high-pressure rotating nozzle 34 effectively utilizes the strong impact force of the high-pressure water, and the fibers and impurities on the grid 100 can be cut and removed by using a small amount of water, and the generated cleaning sewage amount is reduced synchronously.
[0029] When the high-efficiency intelligent grid cleaning device works, the lifting appliance hoists the grid 100 to the supporting seat 22 in the cleaning tank 1, the lifting appliance leaves the cleaning tank 1, the organ stopper 4 is manually lengthened to the Z-direction servo linear group 33, the truss cleaning mechanism 3 is started, the X-direction servo linear group 31, the Y-direction servo linear group 32 and the Z-direction servo linear group 33 drive the high-pressure rotating nozzle 34 to move in the X, Y and Z-axis directions respectively, drive the high-pressure rotating nozzle 34 to clean above the grid 100, water is injected into the high-pressure rotating nozzle 34 through the high-pressure water pump, the high-pressure water drives the high-pressure rotating nozzle 34 to rotate, the rotating high-pressure water column sprayed from the high-pressure rotating nozzle 34 forms a certain angle with the cross section of the grid 100, the PLC automatic control system controls the walking track and the residence time, drives the high-pressure rotating nozzle 34 to always operate at the position parallel to the grid 100 by 2cm, so that the high-pressure water column cuts and cleans the fibers and sundries in the holes of the grid 100, in the flushing process, the truss structure walking drives the organ stopper 4 to retreat to the compressed state, the sewage after cleaning is discharged from the drain groove 5, the cleaning is completed, and the lifting appliance hoists the grid 100 out of the cleaning tank 1.
[0030] The utility model discloses a high -efficient intelligent grating cleaning device has realized intelligent washing, can efficient convenient cleaning grid, improve operating efficiency, save the water for washing, improve the work environment.
[0031] The above-mentioned is only the embodiment of the utility model, and does not limit the patent range of the utility model, and any equivalent structure or equivalent process transformation using the utility model specification and the attached drawing contents, or direct or indirect application in other related technical fields, are all included in the patent protection range of the utility model.
Claims
1. A high-efficiency intelligent bar screen cleaning device, characterized in that: The utility model provides a kind of grid cleaning device, including cleaning tank (1), support mechanism (2), truss cleaning mechanism (3) and organ shelter (4), support mechanism (2) for supporting grid (100) is installed in the cleaning tank (1), cleaning tank (1) top is provided with for cleaning grid (100) truss cleaning mechanism (3) butt joint, cleaning tank (1) is installed for preventing sewage splashing during cleaning organ shelter (4) on, the truss cleaning mechanism (3) includes X direction servo linear group (31) installed in cleaning tank (1) upper end, Y direction servo linear group (32) driven in X axis direction movement by X direction servo linear group (31), Z direction servo linear group (33) driven in Y axis direction movement by Y direction servo linear group (32) and high-pressure rotary nozzle (34) installed on the slider of Z direction servo linear group (33), high-pressure rotary nozzle (34) is circumscribed with high-pressure water source.
2. The high-efficiency intelligent grid cleaning device according to claim 1, characterized in that: The X direction servo linear group (31), Y direction servo linear group (32), Z direction servo linear group (33) and high-pressure rotary nozzle (34) are controlled by PLC automatic control system to control its walking track and stay time, drive high-pressure rotary nozzle (34) to always operate at the parallel 2cm of the arc surface of grid (100).
3. The high-efficiency intelligent grid cleaning device according to claim 2, characterized in that: The high-pressure rotary nozzle (34) is a water-saving high-pressure rotary nozzle.
4. The high-efficiency intelligent grid cleaning device according to claim 1, characterized in that: The organ shelter (4) one end is installed at the limiting plate of cleaning tank (1) side wall, and the other end can be manually lengthened to the limiting place of Z direction servo linear group (33).
5. The high-efficiency intelligent grid cleaning device according to claim 1, characterized in that: The support mechanism (2) includes support frame (21), right-angle mounting frame (22) and support seat (23), the support frame (21) is installed in cleaning tank (1), the bottom end of support frame (21) is perpendicular to the bottom wall of cleaning tank (1), the horizontal mounting arm of right-angle mounting frame (22) is installed at the side end of support frame (21), the vertical mounting arm of right-angle mounting frame (22) is installed on the bottom wall of cleaning tank (1), the right-angle mounting arm of right-angle mounting frame (22) is installed with support seat (23), the V-shaped opening for positioning support grid (100) is formed in the upper end of support seat (23).
6. The high-efficiency intelligent grid cleaning device according to claim 1, characterized in that: It also includes drainage groove (5) installed in the lower end of cleaning tank (1) and communicated with it and used for collecting sewage and support leg (6) installed in the bottom end of cleaning tank (1) and used for supporting device, the bottom end of cleaning tank (1) is provided with drainage grid (11) for filtering sewage, the drainage grid (11) is communicated with drainage groove (5), the bottom end of cleaning tank (1) is provided with inclined surface (12) inclined towards drainage groove (5) and used for preventing sewage accumulation, the inclined surface (12) is connected with drainage grid (11), and the drainage groove (5) is connected with drainage pipeline.
Citation Information
Patent Citations
Automatic grid cleaning machine
CN209439081U