Modularized steel plate stamping mechanism capable of being flexibly combined
By using modular design and sensor-controlled hydraulic cylinder stroke, the problem of poor mold adaptability in the steel plate stamping process is solved, realizing a steel plate stamping mechanism that can be flexibly combined and easily disassembled, reducing production costs and improving production efficiency.
Patent Information
- Application Number
- CN202423310998.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2034-12-31
AI Technical Summary
In the current steel plate stamping process, multiple sets of molds are required to adapt to steel plates of different sizes, resulting in high production costs and inflexible mold assembly and disassembly, especially for large plates where molds are difficult to combine and transport flexibly.
A modular steel plate stamping mechanism is designed, which adopts a mold frame and a detachable stamping mold, combined with a hydraulic cylinder, a sensor and a limit component to achieve modular combination and flexible adjustment. The stroke of the hydraulic cylinder is controlled by the sensor to adapt to the stamping requirements of steel plates of different sizes.
It enables flexible combination of modular steel plate stamping mechanisms, reduces production costs, facilitates disassembly and transportation, adapts to the stamping needs of steel plates of different sizes, and improves production efficiency.
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Figure CN223847870U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to punch press die technical field, specifically a modular steel plate stamping mechanism of flexible combination. BACKGROUND
[0002] Steel plate is used to manufacture the main material of steel furniture, and after a series of processing such as stamping, shearing and bending, steel plate can be made into cabinet door and cabinet body and other parts of steel furniture. Among them, the stamping process of steel plate is: first, the required length of plate is cut from the coil, then the plate is placed on different dies for punching, because the size of the file cabinet is different, the size of the steel plate is also different, that is, a plurality of molds are needed for production, which increases the production cost; at the same time, for larger plate, the mold needed is also very large, and the mold is not flexible to disassemble and assemble. UTILITY MODEL CONTENT
[0003] The utility model discloses a modular steel plate stamping mechanism of flexible combination, which has high flexibility, can be combined with different number of stamping mechanisms according to needs, and can adapt to steel plates of different sizes, thereby reducing production cost; at the same time, the volume of each stamping mechanism is small, facilitating disassembly and transportation.
[0004] In order to achieve the above purpose, the utility model adopts the specific scheme as follows: a modular steel plate stamping mechanism of flexible combination, comprising a die frame and a stamping die installed in the die frame, the die frame comprises two parallel side plates, the top and bottom of the side plate are provided with a top plate and a bottom plate respectively, the top plate, the bottom plate and the two side plates form a containing interval for containing the stamping die, at least one side plate is fixedly provided with a power connection block on the outside and drives the power connection block to reciprocate through a driving source, the top plate is provided with a hydraulic cylinder for pushing the stamping die to close, and a limiting assembly limiting the stroke of the hydraulic cylinder, the limiting assembly comprises a sensing plate moving synchronously with the piston rod of the hydraulic cylinder and two sensors capable of sensing the position of the sensing plate, and the two sensors are distributed along the movement direction of the piston rod.
[0005] As an optimization scheme of the above-mentioned modular steel plate stamping mechanism of flexible combination: the two sensors are installed above the top plate through a fixed sheet, the fixed sheet is vertically fixedly connected with the top plate, and the sensors are installed on the fixed sheet.
[0006] As another optimization scheme of the above-mentioned modular steel plate stamping mechanism of flexible combination: a long slot is formed on the fixed sheet along the movement direction of the piston rod, and the two sensors are slidingly arranged in the long slot and can be fixed.
[0007] As another optimization scheme of the above-mentioned modular steel plate stamping mechanism capable of flexible combination, the induction plate is located above the top plate and parallel to the top plate, a sliding rod connected with the top plate is fixedly connected below the induction plate, and the bottom end of the sliding rod is connected with the piston rod after penetrating through the top plate.
[0008] As another optimization scheme of the above-mentioned modular steel plate stamping mechanism capable of flexible combination, a push plate is fixedly sleeved on the piston rod, and a moving plate located below the push plate and on the movement track of the push plate is fixedly connected with the bottom end of the sliding rod.
[0009] As another optimization scheme of the above-mentioned modular steel plate stamping mechanism capable of flexible combination, a spring for pushing the sliding rod to move upward is sleeved on the sliding rod between the induction plate and the top plate.
[0010] As another optimization scheme of the above-mentioned modular steel plate stamping mechanism capable of flexible combination, a plurality of mounting holes for fixing the stamping die are formed in the bottom plate.
[0011] As another optimization scheme of the above-mentioned modular steel plate stamping mechanism capable of flexible combination, a discharging hole is formed in the bottom plate.
[0012] As another optimization scheme of the above-mentioned modular steel plate stamping mechanism capable of flexible combination, mounting grooves for accommodating the end portions of the top plate and the bottom plate are formed in the top and bottom portions of the side plate.
[0013] As another optimization scheme of the above-mentioned modular steel plate stamping mechanism capable of flexible combination, a material passing groove is formed in each of the two side plates.
[0014] Compared with the prior art, the present application has the following advantages:
[0015] The present application provides a modular steel plate stamping mechanism capable of flexible combination. When the stamping die is installed in the die frame, the piston rod moves downward to push the stamping die to close, at this time, the induction plate moves downward with the piston rod to one of the sensors, and the stamping is completed; the piston rod starts to move upward until the induction plate moves to the other sensor, the stamping die is opened, and the stamping of the workpiece is completed. The stamping mechanism can complete the stamping of the workpiece alone, or multiple stamping mechanisms can be combined to stamp the workpiece, which is highly flexible; at the same time, the stamping mechanism has a small size, which is convenient for disassembly and transportation. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 is a structural schematic view of the present application;
[0017] Figure 2 is a structural schematic view of the die frame;
[0018] Figure 3 is a sectional view of the mold frame;
[0019] Fig. 1 is a mold frame, 101 is a side plate, 102 is a top plate, 103 is a bottom plate, 104 is a material guide plate, 105 is a material passing groove, 106 is a mounting hole, 107 is a discharging hole, 2 is a stamping die, 3 is a hydraulic cylinder, 301 is a moving plate, 4 is an induction plate, 401 is a slide rod, 402 is a spring, 403 is a push plate, 5 is a sensor, 6 is a fixed piece, 601 is a long hole, 7 is a power connection block. DETAILED DESCRIPTION
[0020] The technical scheme of the utility model will be further described in detail below in combination with specific embodiments. The parts not described and disclosed in the following embodiments of the utility model should be understood as the prior art known or known by those skilled in the art, such as the structure of the stamping die 2, the composition of the control unit, how the control unit obtains the induction signal of the inductor, how the control unit changes the movement direction of the piston rod, etc.
[0021] EMBODIMENT
[0022] A modular steel plate stamping mechanism capable of flexible combination comprises a mold frame 1 and a stamping die 2 mounted in the mold frame 1. The mold frame 1 comprises two parallel side plates 101. The top and bottom of the side plate 101 are provided with a top plate 102 and a bottom plate 103 respectively. The top plate 102, the bottom plate 103 and the two side plates 101 form a containing space for containing the stamping die 2. The containing space is open at both ends. The top plate 102 and the bottom plate 103 are parallel to each other and perpendicular to the side plate 101. The connection mode of the top plate 102 and the two side plates 101 can be welding, bolt connection or clamping. In this embodiment, the connection mode of the top plate 102 and the side plate 101 is clamping and bolt connection. The top and bottom of the side plate 101 is provided with a mounting groove for containing the end of the top plate 102 and the bottom plate 103. In this embodiment, the mounting groove comprises a first groove and a second groove. Specifically, the top of the two side plates 101 is provided with a first groove open to the containing space on the side facing the containing space. The two ends of the top plate 102 correspondingly extend into the two first grooves and are connected by bolts. The connection mode of the bottom plate 103 and the two side plates 101 can be welding, bolt connection or clamping. In this embodiment, the connection mode of the bottom plate 103 and the two side plates 101 is clamping, that is, the bottom of the two side plates 101 is provided with a second groove open to the containing space on the side facing the containing space. The two ends of the bottom plate 103 correspondingly extend into the two second grooves and are connected by bolts. The side plate 101, the top plate 102 and the bottom plate 103 are fixedly connected in this connection mode, which can improve the bearing capacity of the entire mold frame 1 and further improve the stability of the mold frame 1.
[0023] The outer side of at least one side plate 101 is fixedly provided with a power connecting block 7, and the power connecting block 7 is driven to reciprocate by a driving source. In the embodiment, the outer side of each of the two side plates 101 is fixedly connected with a power connecting block 7. The power connecting block 7 is connected with the side plate 101 in a bolted manner. The driving source is a lead screw or a cylinder, which can drive the power connecting block 7 to reciprocate, thereby driving the die frame 1 to move, achieving the position adjustment of the stamping mechanism, and further enabling the stamping mechanism to be flexibly combined to stamp the steel plates of different sizes and shapes.
[0024] The top plate 102 is provided with a hydraulic cylinder 3 for pushing the stamping die 2 to close, and a limiting assembly for limiting the stroke of the hydraulic cylinder 3. The limiting assembly includes a sensing plate 4 that moves synchronously with the piston rod of the hydraulic cylinder 3, and two sensors 5 that can sense the position of the sensing plate 4. The two sensors 5 are distributed along the movement direction of the piston rod. In the embodiment, the shell of the hydraulic cylinder 3 is fixed above the top plate 102, and the free end of the piston rod of the hydraulic cylinder 3 penetrates through the top plate 102 and is located below the top plate 102. The hydraulic cylinder 3 is connected with the top plate 102 in a bolted manner. Thus, the stroke of the hydraulic cylinder 3 is limited. Figure 1 and Figure 2 As shown in the figures, the sensing plate 4 is located above the top plate 102, that is, a slide rod 401 is slidably arranged on the top plate 102. The slide rod 401 has a cylindrical structure, and a hole with the same diameter as the slide rod 401 is formed in the top plate 102. The slide rod 401 penetrates through the hole and has two ends located on the two sides of the top plate 102, respectively. Specifically, the top end of the slide rod 401 is located above the top plate 102 and is fixedly connected with the sensing plate 4. The sensing plate 4 has a circular plate structure coaxial with the slide rod 401, and the two are connected by a bolt located at the center of the sensing plate 4. The bottom end of the slide rod 401 is located below the top plate 102 and is connected with the piston rod. In the embodiment, the bottom end of the slide rod 401 is fixedly connected with a moving plate 301. The moving plate 301 has a circular plate structure coaxial with the slide rod 401. The diameter of the moving plate 301 is the same as that of the sensing plate 4, and the moving plate 301 is connected with the slide rod 401 by a bolt located on the axis of the two. A push plate 403 is fixedly sleeved on the piston rod. The moving plate 301 is located below the push plate 403 and on the movement track of the push plate 403, that is, the edge of the push plate 403 extends into the space between the upper surface of the moving plate 301 and the lower surface of the top plate 102. When the hydraulic cylinder 3 pushes the stamping die 2 to close, the piston rod moves downward to push the push plate 403 to move the moving plate 301 downward.
[0025] The sensor 5 is arranged above the top plate 102 and at one side of the induction plate 4, and is connected to the top plate 102 through the fixing sheet 6. Specifically, the fixing sheet 6 comprises a vertical part perpendicular to the top plate 102 and a horizontal part parallel to the top plate 102, and the vertical part is integrally connected with the horizontal part. The horizontal part is connected to the top plate 102 by bolting. A long hole 601 is formed in the vertical part, and the length direction of the long hole 601 is parallel to the movement direction of the piston rod. The sensor 5 is slidingly arranged in the long hole 601 and can be fixed. When the piston rod moves downward to push the stamping die 2 to close, the push plate 403 pushes the moving plate 301 to move downward, and then drives the induction plate 4 to move downward until the induction plate 4 is sensed by the lower sensor 5, that is, the lower sensor 5 senses the induction plate 4 and transmits the sensing signal to the control unit. The control unit controls the piston rod to stop pushing the stamping die 2 and move upward. Under the action of the spring 402 recovering the elastic force, the induction plate 4 moves upward until the induction plate 4 moves to the position of the upper sensor 5. The upper sensor 5 senses the induction plate 4 and transmits the sensing signal to the control unit. The control unit controls the piston rod to change the movement direction, that is, the arrangement of the sensor 5 is used to control the stroke of the piston rod. The arrangement of the long hole 601 can adjust the positions of the two sensors 5, and then adjust the stroke of the hydraulic cylinder 3, so that the hydraulic cylinder 3 can adapt to different stamping dies 2, and the application range of the utility model is improved.
[0026] An open-end material passing groove 105 is formed in the side wall of the die frame 1, and the opening direction of the material passing groove 105 is the same as that of one opening direction of the accommodating space. During the stamping of the steel plate, the steel plate near the edge passes through the material passing groove 105 and moves along the plate conveying direction. In the embodiment, the material passing groove 105 is formed in the two side plates 101, and the positions and opening directions of the material passing grooves 105 on the two side plates 101 are the same, so that the material passing grooves 105 on the two side plates 101 are connected. The material guide plate 104 is fixedly arranged on the side wall of the material passing groove 105, and the two sides of the material guide plate 104 are bent downward to form bent parts. The two bent parts are located at the two sides of the side plate 101, so that the steel plate can pass through the material passing groove 105.
[0027] A plurality of mounting holes 106 for mounting the stamping die 2 are formed in the bottom plate 103. In the embodiment, the number of the mounting holes 106 is three and they are uniformly distributed along the plate conveying direction. An inner thread is formed in the middle mounting hole 106. The stamping die 2 is pushed into the accommodating space, and the lower die plate of the stamping die 2 is connected to the middle mounting hole 106 by bolting. The positioning pins are inserted into the two mounting holes 106 at the edges. The outer side wall of the positioning pin is in close contact with the side wall of the lower die plate of the stamping die 2, so that the positioning and fixing of the stamping die 2 are realized.
[0028] The bottom plate 103 is provided with a discharging hole 107 corresponding to the blanking hole of the stamping die 2, and the size of the discharging hole 107 is larger than that of the blanking hole, so that when different stamping dies 2 are installed, the discharging hole 107 is always communicated with the blanking hole, and the punched waste can smoothly pass through the blanking hole and the discharging hole 107.
[0029] The above description of disclosed embodiments enables those skilled in the art to make or use the present application. Various modifications to these embodiments will be apparent to those skilled in the art, and the generic principles defined herein can be applied to other embodiments without departing from the spirit or scope of the present application. Thus, the present application is not to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A modular steel plate punching mechanism capable of flexible combination, characterized in that: The utility model relates to a stamping die device, including mould frame (1) and install in mould frame (1) stamping die (2), mould frame (1) includes two parallelly arranged side plates (101), and the top and bottom of side plate (101) are provided with top plate (102) and bottom plate (103) respectively, and top plate (102), bottom plate (103) and two side plates (101) are enclosed and form the containing interval for containing stamping die (2), and the outside of at least one side plate (101) is fixedly provided with power connection block (7) and drives power connection block (7) reciprocating motion through drive source, and top plate (102) is provided with hydraulic cylinder (3) for pushing stamping die (2) to close mould, and limiting assembly of the stroke of hydraulic cylinder (3), and limiting assembly includes inductive plate (4) and two sensors (5) capable of sensing the position of inductive plate (4) with the piston rod synchronous motion of hydraulic cylinder (3), and two sensors (5) are distributed along the movement direction of piston rod.
2. The modular steel plate punching mechanism capable of flexible combination according to claim 1, characterized in that: Two sensors (5) are installed above the top plate (102) through the fixing sheet (6), the fixing sheet (6) is fixedly connected with the top plate (102) perpendicularly, and the sensor (5) is installed on the fixing sheet (6).
3. The modular steel plate punching mechanism capable of flexible combination according to claim 2, characterized in that: The fixing sheet (6) is provided with a long hole (601) distributed along the movement direction of the piston rod, and the two sensors (5) are slidingly arranged in the long hole (601) and can be fixed.
4. The modular steel plate punching mechanism capable of flexible combination according to claim 2, characterized in that: The inductive plate (4) is located above the top plate (102) and parallel to the top plate (102), and the inductive plate (4) is fixedly connected with the slide rod (401) slidingly connected with the top plate (102) below.
5. The modular steel plate punching mechanism capable of flexible combination according to claim 4, characterized in that: The piston rod is fixedly sleeved with a push plate (301), and the bottom end of the slide rod (401) is fixedly connected with a moving plate (403) located below the push plate (301) and on the movement track of the push plate (301).
6. The modular steel plate punching mechanism capable of flexible combination according to claim 5, characterized in that: The slide rod (401) is sleeved with a spring (402) for pushing the slide rod (401) to move upward at the position between the inductive plate (4) and the top plate (102).
7. The modular steel plate punching mechanism capable of flexible combination according to claim 1, characterized in that: The bottom plate (103) is provided with a plurality of mounting holes (106) for fixing the stamping die (2).
8. The modular steel plate punching mechanism capable of flexible combination according to claim 1, characterized in that: The bottom plate (103) is provided with a discharge hole (107).
9. The modular steel plate punching mechanism capable of flexible combination according to claim 1, characterized in that: The top and bottom of the side plate (101) are provided with mounting grooves for accommodating the end portions of the top plate (102) and the bottom plate (103).
10. The modular steel plate punching mechanism capable of flexible combination according to claim 1, characterized in that: Two side plates (101) are provided with a material passing groove (105) correspondingly.