Convenient wire feeding mechanism

By using a convenient wire feeding mechanism with a ring belt connection and wire feeding wheel design, the problem of the wire feeding mechanism being difficult to handle flexibly is solved, achieving efficient and stable wire feeding during the welding process and improving welding quality and efficiency.

CN223848399UActive Publication Date: 2026-01-30WUXI HANSHEN ELECTRIC
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Patent Information

Application Number
CN202423299019.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2026-01-30
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

Existing wire feeding mechanisms are difficult to move conveniently to different welding positions during the welding process, resulting in low welding quality and efficiency.

Method used

It adopts a convenient wire feeding mechanism, which can be detachably connected to the welding personnel via a ring belt. Combined with the design of wire feeding wheels and guide hoses, it can achieve flexible movement and precise delivery of the wire feeding device. It is equipped with a drive motor and limit unit to ensure stability and flexibility.

Benefits of technology

This technology enables convenient handling of the wire feeding device, improves welding quality and efficiency, and enhances the flexibility and stability of welding.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a portable wire feeding mechanism which is applied to the field of welding and comprises a mounting frame, a wire feeding device is arranged on the mounting frame and comprises a wire feeding box arranged on the mounting frame, a welding wire is wound in the wire feeding box, and a wire feeding unit used for conveying the welding wire in the wire feeding box to a welding position is arranged on the mounting frame. And a fixing device for connecting the mounting frame with welding personnel is also arranged on the mounting frame. The welding device has the technical effects that through the fixing device, the wire feeding device on the mounting frame can be connected with welding personnel, when the welding personnel move, the welding device can synchronously move along with the welding personnel, the welding requirements of different positions can be met conveniently, convenient carrying of the wire feeding device is achieved, the flexibility is higher, and the welding efficiency is improved. And the welding quality and the welding efficiency are improved.
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Description

Technical Field

[0001] This application relates to the field of welding technology, and in particular to a convenient wire feeding mechanism. Background Technology

[0002] The wire feeding mechanism is a device used in welding equipment to transport welding wire. It is widely used in various welding equipment, such as CO2 welding equipment and automatic welding equipment.

[0003] The announcement number CN203031159U discloses an independent wire feeding mechanism, which uses an independent frequency conversion drive to drive the gear to rotate. Combined with the clamping wheel, the welding wire is transported through the guide to the metal hose and then to the welding gun. The entire wire feeding process is continuous and uniform.

[0004] The aforementioned independent wire feeding mechanism is difficult for welders to easily move to different welding positions according to different welding needs during the welding process, resulting in poor flexibility and low welding quality and efficiency. Summary of the Invention

[0005] To address the problem that welders in related technologies often find it difficult to conveniently move the wire feeding mechanism to different welding positions according to different welding needs, resulting in poor flexibility and low welding quality and efficiency, this application provides a convenient wire feeding mechanism with the following technical solution: It includes a mounting frame, on which a wire feeding device is provided. The wire feeding device includes a wire feeding box mounted on the mounting frame, with welding wire wound inside the wire feeding box. The mounting frame is provided with a wire feeding unit for conveying the welding wire from the wire feeding box to the welding position. The mounting frame is also provided with a fixing device for connecting the mounting frame to the welder.

[0006] In one specific implementation, the fixing device includes an annular belt passing through the mounting bracket, the two ends of the annular belt being connected by a connecting assembly.

[0007] In one specific implementation, the connecting assembly includes a sub-buckle disposed at one end of an annular belt, and a female buckle that matches the sub-buckle at the other end of the annular belt, the sub-buckle being inserted into the female buckle.

[0008] In one specific implementation, the wire feeding device includes a first wire feeding wheel and a second wire feeding wheel rotatably connected to a mounting frame. The first wire feeding wheel and the second wire feeding wheel are arranged opposite to each other and a wheel gap is formed between them. The wheel gap corresponds to the discharge end of the wire feeding box and the size of the wheel gap matches the size of the welding wire. The mounting frame is provided with a drive unit for driving the first wire feeding wheel to rotate.

[0009] In one specific implementation, the drive unit includes a drive motor mounted on a mounting bracket, and the first wire feeding wheel is connected to the output end of the drive motor via a gear set.

[0010] In one specific implementation, a connecting frame is hinged to the mounting frame, the second wire feeding wheel is rotatably connected to the connecting frame, and the mounting frame is provided with a limiting unit for fixing the position of the connecting frame.

[0011] In one specific implementation, the limiting unit includes a connecting seat disposed on a mounting bracket, a limiting rod hinged to the connecting seat, a limiting block provided at the end of the limiting rod away from the connecting seat, and the free end of the connecting bracket being restricted between the limiting block and the connecting seat.

[0012] In one specific implementation, the outer edge of the first wire feeding wheel is provided with several anti-slip protrusions.

[0013] In one specific implementation, the mounting bracket is provided with a guide hose that matches the welding wire, the feed end of the guide hose corresponding to the wheel gap.

[0014] In one specific implementation, the mounting bracket has several mounting holes.

[0015] In summary, this application has the following beneficial technical effects: the wire feeding device on the mounting frame can be connected to the welder through the fixing device, and the welding device can also move synchronously with the welder when the welder moves, which is convenient to meet the welding needs of different positions, realizes the convenient handling of the wire feeding device, has greater flexibility, and improves welding quality and welding efficiency. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of an embodiment of this application.

[0017] Figure 2 yes Figure 1 Enlarged diagram of point A in the middle.

[0018] Figure 3 This is a schematic diagram illustrating the structure of the mounting holes in the embodiments of this application.

[0019] Reference numerals in the attached drawings: 1. Mounting bracket; 2. Wire feed box; 3. Annular belt; 4. Female snap fastener; 5. Female snap fastener; 6. First wire feed wheel; 7. Second wire feed wheel; 8. Connecting bracket; 9. Connecting seat; 10. Limiting rod; 11. Limiting block; 12. Guide hose; 13. Mounting hole; 14. Limiting groove; 15. Guide tube. Detailed Implementation

[0020] The following is in conjunction with the appendix Figure 1-3 This application will be described in further detail.

[0021] This application discloses a convenient wire feeding mechanism.

[0022] Reference Figure 1 The portable wire feeding mechanism includes a mounting frame 1, on which a wire feeding device is mounted. The wire feeding device includes a wire feeding box 2 mounted on the mounting frame 1, with welding wire wound inside the wire feeding box 2. The mounting frame 1 is equipped with a wire feeding unit for conveying the welding wire from the wire feeding box 2 to the welding point. The mounting frame 1 also has a fixing device for connecting the mounting frame 1 to the welding operator. Therefore, through the fixing device, the wire feeding device on the mounting frame 1 can be connected to the welding operator. When the welding operator moves, the welding device can also move synchronously with the welding operator, facilitating the handling of welding needs at different locations, achieving convenient transport of the wire feeding device, increasing flexibility, and improving welding quality and efficiency.

[0023] Reference Figure 1 and Figure 2 The fixing device includes an annular belt 3 passing through the mounting bracket 1. In this embodiment, the annular belt 3 is made of elastic material. The two ends of the annular belt 3 are connected by a connecting component. The connecting component includes a male buckle 4 at one end of the annular belt 3 and a female buckle 5 at the other end of the annular belt 3 that matches the male buckle 4. The male buckle 4 is inserted into the female buckle 5. Therefore, through the cooperation of the male buckle 4 and the female buckle 5, the annular belt 3 can be detachably connected to the welding personnel, allowing the welding personnel to easily and conveniently load and unload the annular belt 3, making the operation convenient.

[0024] Reference Figure 1 and Figure 2 The wire feeding device includes a first wire feeding wheel 6 and a second wire feeding wheel 7 rotatably connected to the mounting frame 1. The outer edge of the first wire feeding wheel 6 is fixedly connected with a number of anti-slip protrusions. The number of anti-slip protrusions are arranged in a circumferential array along the outer edge of the first wire feeding wheel 6. The anti-slip protrusions increase the friction between the first wire feeding wheel 6 and the welding wire, reducing the possibility of positional deviation during the welding wire feeding process.

[0025] Reference Figure 1 and Figure 2The first wire feeding wheel 6 and the second wire feeding wheel 7 are arranged opposite to each other, and a gap is formed between them. The gap corresponds to the discharge end of the wire feeding box 2, and the size of the gap matches the size of the welding wire. In this embodiment, the size of the gap is the same as the diameter of the welding wire. A guide hose 12 matching the size of the welding wire is installed on the mounting frame 1. The feed end of the guide hose 12 corresponds to the gap. The guide hose 12 limits and guides the position of the welding wire, making it easy for the welding personnel to adjust and control the direction of the welding wire, thereby accurately feeding the welding wire to the welding end. A drive unit for driving the first wire feeding wheel 6 to rotate is provided on the mounting frame 1. The drive unit includes a drive motor mounted on the mounting frame 1. The first wire feeding wheel 6 is connected to the output end of the drive motor through a gear set.

[0026] Therefore, the drive motor is started, and the gear set at the output end of the drive motor drives the first wire feeding wheel 6 to rotate. The first wire feeding wheel 6 is the driving wheel and the second wire feeding wheel 7 is the driven wheel. During the rotation of the first wire feeding wheel 6, the anti-slip protrusions contact and squeeze the outer edge of the welding wire. The anti-slip protrusions push the welding wire during the rotation, and the welding wire in the wire feeding box 2 is transported to the welding end through the guide hose 12.

[0027] Reference Figure 1 and Figure 2 A connecting frame 8 is hinged to the mounting frame 1, and a second wire feeding wheel 7 is rotatably connected to the connecting frame 8. A limiting unit for fixing the position of the connecting frame 8 is provided on the mounting frame 1. The limiting unit includes a connecting seat 9 provided on the mounting frame 1, a limiting rod 10 is hinged to the connecting seat 9, and a limiting groove 14 matching the size of the limiting rod 10 is provided on the connecting frame 8. The limiting rod 10 is inserted into the limiting groove 14, and a limiting block 11 is installed at the end of the limiting rod 10 away from the connecting seat 9. The free end of the connecting frame 8 is restricted between the limiting block 11 and the connecting seat 9.

[0028] Therefore, when the connecting frame 8 rotates relative to the mounting frame 1 along the hinge point, the second wire feeding wheel 7 moves synchronously with the connecting frame 8, making the position of the second wire feeding wheel 7 movable and more flexible. After the second wire feeding wheel 7 moves to the appropriate position, the welder rotates the limiting rod 10, so that the limiting rod 10 is inserted into the limiting groove 14. At this time, the end face of the limiting block 11 facing the connecting frame 8 abuts against the connecting frame 8, thereby fixing the position of the connecting frame 8. The limiting groove 14 plays a limiting role in the position of the limiting rod 10, reducing the possibility of the limiting rod 10 shifting position.

[0029] Reference Figure 1 and Figure 2A guide tube 15 is installed on the connecting seat 9. The inlet end of the guide tube 15 corresponds to the outlet end of the wire feeding box 2, and the outlet end of the guide tube 15 corresponds to the wheel gap. In this embodiment, the guide tube 15 is formed by spirally coiling elastic wire, and the diameter of the end of the guide tube 15 facing the wire feeding box 2 is larger than the diameter of the end away from the wire feeding box 2. That is, the end of the guide tube 15 facing the wire feeding box 2 is flared. The guide tube 15 guides the position of the welding wire and limits the position of the welding wire at the output end of the wire feeding box 2, reducing the possibility of position deviation when the welding wire is fed from the wire feeding box 2 to the wheel gap, and improving the stability of the welding wire feeding.

[0030] Reference Figure 1 and Figure 3 The mounting bracket 1 has several mounting holes 13. Using the mounting holes 13, the welder can also fix the mounting bracket 1 to the welding equipment by bolt connection, realizing multiple installation and use methods of the convenient wire feeding mechanism, which is more flexible.

[0031] The implementation principle of this embodiment is as follows: The annular belt 3 is detachably connected to the welder via the interlocking of the male and female buckles 4 and 5. When the welder moves, the convenient wire feeding mechanism can also move synchronously with them, facilitating welding needs at different locations. Subsequently, the drive motor is started, and the gear set at the output of the drive motor drives the first wire feeding wheel 6 to rotate. During rotation, the anti-slip protrusions of the first wire feeding wheel 6 contact and press against the outer edge of the welding wire, pushing the welding wire through the wire feeding box 2, sequentially passing through the guide tube 15, the wheel gap, and the guide hose 12 before being delivered to the welding end. The fixing device allows the wire feeding device on the mounting frame 1 to be connected to the welder, enabling convenient handling of the wire feeding device, increasing flexibility, and improving welding quality and efficiency.

[0032] This specific embodiment is merely an explanation of the present invention and is not intended to limit the invention. After reading this specification, those skilled in the art can make modifications to this embodiment without contributing any inventive step, but such modifications are protected by patent law as long as they are within the scope of the claims of the present invention.

Claims

1. A portable wire feeder, characterized by: The application relates to a welding wire feeding device, which comprises a mounting frame (1) provided with a wire feeding device, the wire feeding device comprising a wire feeding box (2) arranged on the mounting frame (1), a welding wire being arranged in the wire feeding box (2), the mounting frame (1) being provided with a wire feeding unit for feeding the welding wire in the wire feeding box (2) to a welding position, and the mounting frame (1) being further provided with a fixing device for connecting the mounting frame (1) with a welder.

2. The portable wire feeder of claim 1, wherein: The fixing device comprises a ring-shaped belt (3) penetrating through the mounting frame (1), and the two ends of the ring-shaped belt (3) are connected through a connecting assembly.

3. The portable wire feeder of claim 2, wherein: The connecting assembly comprises a male plug (4) arranged at one end of the ring-shaped belt (3), the other end of the ring-shaped belt (3) being provided with a female plug (5) matched with the male plug (4), and the male plug (4) is inserted into the female plug (5).

4. The portable wire feeder of claim 1, wherein: The wire feeding device comprises a first wire feeding wheel (6) and a second wire feeding wheel (7) rotatably connected to the mounting frame (1), the first wire feeding wheel (6) and the second wire feeding wheel (7) are oppositely arranged and form a wheel gap between the first wire feeding wheel (6) and the second wire feeding wheel (7), the wheel gap corresponds to a discharging end of the wire feeding box (2) and the size of the wheel gap matches the size of the welding wire, and the mounting frame (1) is provided with a driving unit for driving the first wire feeding wheel (6) to rotate.

5. The portable wire feeder of claim 4, wherein: The driving unit comprises a driving motor arranged on the mounting frame (1), and the first wire feeding wheel (6) is in transmission connection with the output end of the driving motor through a gear set.

6. The portable wire feeder of claim 4, wherein: The mounting frame (1) is hingedly provided with a connecting frame (8), the second wire feeding wheel (7) is rotatably connected to the connecting frame (8), and the mounting frame (1) is provided with a limiting unit for fixing the position of the connecting frame (8).

7. The portable wire feeder of claim 6, wherein: The limiting unit comprises a connecting seat (9) arranged on the mounting frame (1), a limiting rod (10) being hingedly arranged on the connecting seat (9), a limiting block (11) being arranged at the end of the limiting rod (10) away from the connecting seat (9), and the free end of the connecting frame (8) is limited between the limiting block (11) and the connecting seat (9).

8. The portable wire feeder of claim 4, wherein: The outer edge of the first wire feeding wheel (6) is provided with a plurality of anti-skid convex points.

9. The portable wire feeder of claim 4, wherein: The mounting frame (1) is provided with a guide hose (12) matched with the welding wire, and the feeding end of the guide hose (12) corresponds to the wheel gap.

10. The portable wire feeder of claim 1, wherein: A plurality of mounting holes (13) are formed in the mounting frame (1).

Citation Information

Patent Citations

  • Independent wire feeding mechanism

    CN203031159U