Machine tool process arrangement for shaft machining area and truss robot

Abstract

The utility model discloses a machine tool process arrangement for a shaft machining area and a truss robot, which are characterized in that the shaft machining area is arranged in a workshop, the machining area comprises a steel platform, an equipment area and the truss robot, the equipment area comprises a plurality of horizontal machine tools for machining shafts, and the top surface of the steel platform positioned above the equipment area comprises a buffer area; the cache region comprises a plurality of cache positions, and each cache position comprises a V-shaped block for placing a shaft; the truss robot is located above the steel platform, and conveying of the shaft between the temporary storage position and the horizontal machine tool is achieved through the truss robot. The utility model has the main advantages that the occupied area for production and maintenance of the shaft is small, the number of operators is small, and the production efficiency is high.

Description

TECHNICAL FIELD

[0001] The utility model relates to mechanical processing technical field, concretely is a machine tool technology arrangement and truss robot for axle processing area. BACKGROUND

[0002] At present, in the vast majority of axle class spare and parts's mechanical processing workshop, the axle in axle processing area is generally stored on the ground storage rack, and the axle transportation is mainly completed through the travelling crane or forklift, for example, the axle transportation of wheel set in railway vehicle is realized through the travelling crane or forklift. Its main shortcomings are: large production area, many operating personnel, low production efficiency. CONTENT OF UTILITY MODEL

[0003] In view of the problems in the prior art, the utility model aims at providing a machine tool technology arrangement and truss robot for axle processing area to solve the problems mentioned in the background art.

[0004] In order to realize the above-mentioned purpose, the utility model provides the following technical scheme: the production plant 1 includes the processing area 1A of axle 2, the processing area 1A includes steel platform 1B, equipment area 1C and truss robot 5, the equipment area 1C includes several horizontal machine tools 3 for processing axle 2, the top surface of steel platform 1B located above equipment area 1C includes buffer area 4, buffer area 4 includes several buffer positions 4A, and buffer position 4A includes V-shaped block 4V for placing axle 2;Truss robot 5 is located above steel platform 1B, and the transportation of axle 2 between buffer position 4A and horizontal machine tool 3 is realized through truss robot 5.

[0005] As a further scheme of the utility model: the steel platform 1B includes longitudinal rail 1BX, and the truss robot 5 includes cart 5A, trolley 5B, lifting device 5C and clamping jaw 5D, and the cart 5A includes transverse rail 5AY;The clamping jaw 5D for grabbing axle 2 is installed on lifting device 5C, and lifting device 5C is installed on trolley 5B;Trolley 5B moves transversely on transverse rail 5AY, and cart 5A moves longitudinally on longitudinal rail 1BX.

[0006] As a further scheme of the utility model: the clamping jaw 5D includes plate type rotary clamping jaw 6, and the plate type rotary clamping jaw 6 includes clamping jaw plate 6A.

[0007] As a further scheme of the utility model: the horizontal machine tools 3 below the lateral two sides of steel platform 1B are arranged back to back, and the iron chip conveyor is included between the two horizontal machine tools 3, and the iron chip conveyor is used for transporting the iron chips generated after processing axle 2.

[0008] As a further scheme of the utility model: the axle 2 includes the axle of wheel set in railway vehicle.

[0009] As a further scheme of the utility model: the factory building 1 includes a railway vehicle depot and a vehicle factory for processing axles.

[0010] To sum up, compared with the traditional mode, the utility model is to store the axle on the steel platform in the air, a pedestrian passageway can be arranged below the steel platform, a scrap iron conveyor can be arranged below the ground, and the conveying between the buffer position and the horizontal machine tool of the axle is realized through the truss robot, so that the production and maintenance of the axle occupy a small area, the number of operating personnel is small, and the production efficiency is high. BRIEF DESCRIPTION OF DRAWINGS

[0011] Figure 1 is a structural schematic view of the processing area 1A of the axle 2 constituting the factory building 1, is a structural schematic view of the steel platform 1B, the equipment area 1C and the truss robot 5 constituting the processing area 1A, is a structural schematic view of the horizontal machine tool 3 constituting the equipment area 1C, is a structural schematic view of the buffer area 4 on the top surface of the steel platform 1B, is a structural schematic view of the longitudinal track 1BX constituting the steel platform 1B, is a structural schematic view of the large vehicle 5A, the small vehicle 5B, the lifting device 5C and the clamping jaw 5D constituting the truss robot 5, and is a structural schematic view of the transverse track 5AY constituting the large vehicle 5A;

[0012] Figure 2 is a structural schematic view of the buffer position 4A constituting the buffer area 4, is a structural schematic view of the V-shaped block 4V constituting the buffer position 4A, and is a structural schematic view of the large vehicle 5A, the small vehicle 5B, the lifting device 5C and the clamping jaw 5D constituting the truss robot 5;

[0013] Figure 3 is a structural schematic view of the plate type rotary clamping jaw 6 constituting the clamping jaw 5D;

[0014] Figure 4 is Figure 3 A-A sectional view of the utility model, and is a structural schematic view of the clamping jaw plate 6A constituting the plate type rotary clamping jaw 6;

[0015] Figure 5 is a structural schematic view of the truss robot 5 when grabbing the axle 2 on the V-shaped block 4V;

[0016] Figure 6 is Figure 5 P view of the utility model;

[0017] Figure 7 is Figure 5 the partial enlarged view of I in the utility model.

[0018] 1 is a factory building, 1A is a processing area, 1B is a steel platform, 1BX is a longitudinal track, 1C is an equipment area, 2 is a shaft, 3 is a horizontal machine tool, 4 is a buffer area, 4A is a buffer position, 4V is a V-shaped block, 5 is a truss robot, 5A is a large vehicle, 5AY is a transverse track, 5B is a small vehicle, 5C is a lifting device, 5D is a clamping jaw, 6 is a plate rotary clamping jaw, and 6A is a clamping jaw plate. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the utility model will be described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.

[0020] Please refer to Figures 1-7 In the embodiments of the utility model, the production factory building 1 includes the processing area 1A of the shaft 2, the processing area 1A includes the steel platform 1B, the equipment area 1C and the truss robot 5, the equipment area 1C includes a plurality of horizontal machine tools 3 for processing the shaft 2, the top surface of the steel platform 1B located above the equipment area 1C includes the buffer area 4, the buffer area 4 includes a plurality of buffer positions 4A, and the buffer position 4A includes the V-shaped block 4V for placing the shaft 2; the truss robot 5 is located above the steel platform 1B, and the conveying of the shaft 2 between the buffer position 4A and the horizontal machine tool 3 is realized by the truss robot 5.

[0021] It should be noted that the horizontal machine tool 3 includes a horizontal lathe.

[0022] The steel platform 1B includes the longitudinal track 1BX, the truss robot 5 includes the large vehicle 5A, the small vehicle 5B, the lifting device 5C and the clamping jaw 5D, and the large vehicle 5A includes the transverse track 5AY; the clamping jaw 5D for grabbing the shaft 2 is installed on the lifting device 5C, and the lifting device 5C is installed on the small vehicle 5B; the small vehicle 5B moves transversely on the transverse track 5AY, and the large vehicle 5A moves longitudinally on the longitudinal track 1BX.

[0023] It should be noted that the lifting device 5C can be a multi-stage lifting device.

[0024] The clamping jaw 5D includes the plate rotary clamping jaw 6, and the plate rotary clamping jaw 6 includes the clamping jaw plate 6A.

[0025] The horizontal machine tools 3 below the transverse two sides of the steel platform 1B are arranged back to back, and the iron chip conveyor is arranged between the two horizontal machine tools 3 for conveying the iron chips generated after processing the shaft 2.

[0026] It should be noted that the iron chip conveyor can be arranged underground.

[0027] The axle 2 comprises a wheel axle of a wheel pair of a railway vehicle.

[0028] The factory 1 comprises a workshop for processing axles in a railway vehicle depot and a vehicle factory.

[0029] In the description of the utility model, it needs to be explained that the orientation or position relation indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "front", "back" and the like is the orientation or position relation based on the orientation or position relation shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model, and in the utility model, it also needs to be explained that the terms "mounting", "connecting" should be understood broadly, for example, can be fixedly connected, can be detachably connected, or integrally formed, can be mechanically connected, or indirectly connected through an intermediate medium, and the specific meaning of the terms in the utility model can be understood according to the specific circumstances.

[0030] In addition, it should be understood that although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description of the specification is only for the sake of clarity, and those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that those skilled in the art can understand.

Claims

1. A machine tool process arrangement and truss robot for a shaft machining zone, characterized in that The plant (1) includes a machining area (1A) including shafts (2), the machining area (1A) includes a steel platform (1B), an equipment area (1C) and a truss robot (5), the equipment area (1C) includes several horizontal machine tools (3) for machining shafts (2), the top surface of the steel platform (1B) above the equipment area (1C) includes a buffer area (4), the buffer area (4) includes several buffer positions (4A), the buffer position (4A) includes a V-shaped block (4V) for placing a shaft (2); the truss robot (5) is above the steel platform (1B), and the shaft (2) is transported between the buffer position (4A) and the horizontal machine tool (3) through the truss robot (5).

2. A machine tool process arrangement and gantry robot for a shaft machining zone according to claim 1, characterized in that The steel platform (1B) includes a longitudinal track (1BX), the truss robot (5) includes a large vehicle (5A), a small vehicle (5B), a lifting device (5C) and a gripper (5D), the large vehicle (5A) includes a transverse track (5AY); the gripper (5D) for grabbing the shaft (2) is installed on the lifting device (5C), and the lifting device (5C) is installed on the small vehicle (5B); the small vehicle (5B) moves transversely on the transverse track (5AY), and the large vehicle (5A) moves longitudinally on the longitudinal track (1BX).

3. A machine tool process arrangement and gantry robot for a shaft machining zone according to claim 2, characterized in that The gripper (5D) includes a plate-type rotary gripper (6), and the plate-type rotary gripper (6) includes a gripper plate (6A).

4. A machine tool process arrangement and gantry robot for a shaft machining zone according to claim 3, characterized in that The horizontal machine tools (3) below the two lateral sides of the steel platform (1B) are arranged back to back, and an iron chip conveyor is arranged between the two horizontal machine tools (3) for conveying iron chips generated after machining the shaft (2).

5. A machine tool process arrangement and gantry robot for a shaft machining zone according to claim 1, characterized in that The shaft (2) includes a wheel shaft of a wheel set in a railway vehicle.

6. A machine tool process arrangement and gantry robot for a shaft machining zone according to claim 4 or 5, characterized in that The plant (1) includes a railway vehicle section and a vehicle plant for machining wheel shafts. The plant (1) includes a railway vehicle section and a vehicle plant for machining wheel shafts.

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