Surface leveling device for metal product machining
The automatic grinding of metal products is achieved by using automatic clamps and motor-driven adjustment devices, which solves the problems of low efficiency and debris scattering of existing devices, and improves grinding efficiency and safety.
Patent Information
- Application Number
- CN202520305345.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-25
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-02-25
AI Technical Summary
Existing grinding equipment is inefficient when grinding the surface of metal products, and cannot meet the grinding needs of large batches of metal products. In addition, the grinding debris is easy to fly around, which can endanger workers.
A surface smoothing device for metal product processing was designed. It uses an automatic clamp and a motor-driven adjustment device to realize automatic surface grinding of metal products, and prevents debris from splashing by an electric lifting rod and an observation window.
It improves the grinding efficiency of metal products, meets the needs of mass production, prevents debris from flying everywhere, protects the safety of workers, and facilitates the observation of grinding conditions.
Smart Images
Figure CN223848863U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to metal product processing technical field, concretely is a surface leveling device of metal product processing. BACKGROUND
[0002] The surface flatness of metal product processing has important influence to the overall quality and performance of product, and most metal products need to be polished on both sides after production to ensure the flatness of the surface of metal product.
[0003] However, the existing polishing device can only polish one side of the metal product when polishing the surface of the metal product, and the staff needs to polish the other side when the polishing of one side is completed, which causes the polishing device to stop and reduces the polishing efficiency, and cannot meet the polishing demand of large quantities of metal products, and the debris generated by polishing the metal product can splash and cause harm to the staff observing the polishing condition. UTILITY MODEL CONTENT
[0004] In order to solve the problem of low polishing efficiency of the existing polishing device when polishing the surface of the metal product, and the problem of not meeting the polishing demand of large quantities of metal products, the utility model aims to provide a surface leveling device for metal product processing.
[0005] In order to solve the above technical problems, the utility model adopts the following technical scheme: a surface leveling device for metal product processing, comprising a workbench, a polishing device is fixedly installed on one side of the top surface of the workbench, the polishing device comprises a fixing frame, a groove is formed in the middle of the top surface of the workbench, an adjusting device is installed in the groove, a second motor is fixedly installed on one side of the workbench, the adjusting device comprises a lead screw, the output end of the second motor is fixedly connected with the lead screw, an adjusting sleeve is threadedly sleeved on the surface of the lead screw, an installation table is fixedly installed on the top surface of the adjusting sleeve, a conversion table is symmetrically installed on the top surface of the installation table, the number of the conversion tables is two, and an automatic clamp is fixedly installed on the top surface of each conversion table.
[0006] Preferably, an electric lifting rod is fixedly installed in the middle of the top surface of the fixing frame, the output end of the electric lifting rod is fixedly installed with a lifting frame, a baffle is fixedly installed on the bottom surface of the lifting frame, the number of the baffles is two, a fixed frame is fixedly connected between the two baffles, and an observation window is fixedly installed in the fixed frame.
[0007] Preferably, the inner top surface of the fixing frame is fixedly provided with a first electric sliding rail, the first electric sliding rail is surface slidingly provided with a first electric sliding base, the bottom surface of the first electric sliding base is fixedly provided with a second electric sliding rail, the surface of the second electric sliding rail is surface slidingly provided with a second electric sliding base, the bottom surface of the second electric sliding base is fixedly provided with a pneumatic cylinder, the output end of the pneumatic cylinder is fixedly provided with a mounting seat, the bottom surface of the mounting seat is fixedly provided with a first motor, and the output end of the first motor is fixedly provided with a polishing disc.
[0008] Compared with the prior art, the utility model has the beneficial effects that:
[0009] 1、In the utility model, the automatic clamp installed on the top surface of the two conversion tables positions the metal product to be polished, the conversion table is driven by the second motor control adjusting device to convert and move to the position right below the polishing device to polish the metal product, the polishing device is stopped for a short time when the metal product is turned over, the polishing efficiency of the metal product is improved, and the polishing requirement of large quantities of metal products is met.
[0010] 2、In the utility model, when the metal product to be polished moves to the position right below the polishing device, the electric lifting rod works, the observation window installed in the baffle and the fixed frame is driven by the electric lifting rod control lifting frame to descend, the bottom surface of the baffle and the fixed frame is attached to the top surface of the workbench, the polishing device is protected when polishing the metal product under the cooperation of the two baffles and the fixed frame observation window, the debris generated when polishing the metal product is prevented from splashing, and the polishing condition is observed through the observation window. BRIEF DESCRIPTION OF DRAWINGS
[0011] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced below, and obviously, the drawings in the following description are only some embodiments of the utility model, and other drawings can be obtained by those skilled in the art without creative labor.
[0012] Figure 1 It is the overall structure schematic view of the utility model,
[0013] Figure 2 It is the internal adjusting device structure schematic view of the utility model workbench,
[0014] Figure 3 It is the polishing device structure front view of the utility model,
[0015] Figure 4 It is the top surface structure schematic view of the utility model fixing frame,
[0016] Figure 5 This is a cross-sectional view of the internal structure of the workbench of this utility model.
[0017] In the diagram: 1. Workbench; 11. Tank; 12. Guide rail; 13. Limiting strip; 14. Support frame; 2. Grinding device; 21. Fixing frame; 22. First electric slide rail; 221. First electric slide block; 23. Second electric slide rail; 231. Second electric slide block; 24. Cylinder; 241. Mounting base; 25. First motor; 26. Grinding disc; 3. Electric lifting rod; 31. Lifting frame; 32. Baffle; 33. Fixing frame; 34. Observation window; 4. Second motor; 5. Adjusting device; 51. Lead screw; 511. Bearing; 52. Adjusting sleeve; 521. Guide sleeve; 53. Mounting platform; 6. Converter; 61. Automatic clamp. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0019] Example: Figures 1-5 As shown, this utility model provides a surface smoothing device for metal product processing, including a worktable 1. A grinding device 2 is fixedly installed in the middle of one side of the top surface of the worktable 1. The grinding device 2 includes a fixing frame 21. A groove 11 is opened in the middle of the top surface of the worktable 1. An adjusting device 5 is installed in the groove 11. A second motor 4 is fixedly installed in the middle of one side of the worktable 1. The adjusting device 5 includes a lead screw 51. The output end of the second motor 4 is fixedly connected to the lead screw 51. An adjusting sleeve 52 is threaded on the surface of the lead screw 51. An installation platform 53 is fixedly installed on the top surface of the adjusting sleeve 52. A conversion platform 6 is symmetrically installed on the top surface of the installation platform 53. There are two conversion platforms 6. An automatic clamp 61 is fixedly installed on the top surface of both conversion platforms 6.
[0020] The automatic clamp 61 installed on the top surface of the two conversion tables 6 positions the metal product to be polished. When the surface of the metal product needs to be polished, a metal product is fixed in the automatic clamp 61 on the top surface of the right conversion table 6. After positioning is completed, the second motor 4 works, and the screw rod 51 of the adjusting device 5 is rotated by the second motor 4. When the screw rod 51 rotates, the two conversion tables 6 on the top surface of the adjusting sleeve 52 are moved to the left, and the metal product positioned in the automatic clamp 61 on the right conversion table 6 is moved to the position directly below the polishing device 2 and stopped. The metal product is polished by the polishing device 2. At the same time, the next metal product to be polished is positioned in the automatic clamp 61 on the left conversion table 6. When the metal product directly below the polishing device 2 is polished, the second motor 4 controls the adjusting device 5 to move the conversion table 6 to the right, and the metal product positioned in the automatic clamp 61 on the left conversion table 6 is moved to the position directly below the polishing device 2 for polishing. At the same time, the metal product with one side polished is replaced. In this way, the metal product is polished.
[0021] The top surface of the fixed frame 21 is fixedly installed with an electric lifting rod 3. The output end of the electric lifting rod 3 is fixedly installed with a lifting frame 31. The bottom surface of the lifting frame 31 is fixedly installed with two baffles 32. The two baffles 32 are fixedly connected with a fixed frame 33. The fixed frame 33 is fixedly installed with an observation window 34. When the second motor 4 controls the adjusting device 5 to move the metal product positioned in the automatic clamp 61 on the conversion table 6, the electric lifting rod 3 works, and the lifting frame 31 drives the baffles 32 and the observation window 34 in the fixed frame 33 to rise, ensuring the normal conversion of the conversion table 6. When the metal product to be polished is moved to the position directly below the polishing device 2, the electric lifting rod 3 works, and the lifting frame 31 drives the observation window 34 installed in the baffles 32 and the fixed frame 33 to descend, so that the bottom surface of the baffles 32 and the fixed frame 33 is attached to the top surface of the workbench 1. The observation window 34 in the baffles 32 and the fixed frame 33 protects the metal product polished by the polishing device 2 from splashing of debris generated during polishing, and facilitates observation of the polishing process through the observation window 34.
[0022] The first electric sliding rail 22 is fixedly installed on the inner top surface of the fixing frame 21, the first electric sliding seat 221 is slidably installed on the surface of the first electric sliding rail 22, the second electric sliding rail 23 is fixedly installed on the bottom surface of the first electric sliding seat 221, the second electric sliding seat 231 is slidably installed on the surface of the second electric sliding rail 23, the air cylinder 24 is fixedly installed on the bottom surface of the second electric sliding seat 231, the mounting seat 241 is fixedly installed on the output end of the air cylinder 24, the first motor 25 is fixedly installed on the bottom surface of the mounting seat 241, the polishing disc 26 is fixedly installed on the output end of the first motor 25, under the cooperation of the first electric sliding rail 22 and the first electric sliding seat 221, the polishing disc 26 is controlled to move forward and backward for adjustment, under the cooperation of the second electric sliding rail 23 and the second electric sliding seat 231, the polishing disc 26 is controlled to adjust left and right, the polishing disc 26 after adjustment is controlled to ascend and descend by the air cylinder 24, so that the polishing disc 26 is attached to the surface of the metal product to be polished, the switch of the first motor 25 is turned on, the polishing disc 26 is controlled to rotate by the first motor 25, and the metal product surface is polished.
[0023] The two sides of the adjusting sleeve 52 are fixedly installed with guide sleeves 521, the two sides of the groove body 11 are fixedly installed with guide rails 12, the number of the guide sleeves 521 and the guide rails 12 is two, the guide sleeves 521 are slidably sleeved on the surfaces of the guide rails 12, under the cooperation of the two guide sleeves 521 and the corresponding guide rails 12, the movement of the adjusting sleeve 52 is assisted, the stability of the adjusting sleeve 52 during movement is increased, and the guiding work of the adjusting sleeve 52 is completed.
[0024] The surfaces of the two ends of the lead screw 51 are sleeved with bearings 511, the number of the bearings 511 is two, the two bearings 511 are fixedly installed in the two sides of the groove body 11, respectively, the installation and positioning of the lead screw 51 in the groove body 11 are completed through the two bearings 511, and the rotation of the lead screw 51 is assisted.
[0025] The two sides of the top surface of the workbench 1 are fixedly installed with limiting strips 13, the limiting strips 13 are matched with the conversion table 6, the two limiting strips 13 are matched with the conversion table 6 for positioning, when one side of the conversion table 6 is attached to one side of the corresponding limiting strip 13, the movement of the conversion table 6 is completed.
[0026] The bottom surfaces of the two sides of the workbench 1 are fixedly installed with support frames 14, the number of the support frames 14 is two, and the device is installed in a specified area by the cooperation of the two support frames 14 and the workbench 1.
[0027] Working principle: when the second motor 4 controls the adjusting device 5 to move the metal product positioned in the automatic clamp 61 on the conversion table 6, the electric lifting rod 3 works, the observation window 34 in the baffle 32 and the fixed frame 33 is lifted by the electric lifting rod 3 to control the lifting frame 31, and the normal conversion operation of the conversion table 6 is ensured;
[0028] When the surface of the metal product needs to be polished, a metal product is fixed in the automatic clamp 61 on the top surface of the right conversion table 6, after positioning, the second motor 4 works, the screw rod 51 of the adjusting device 5 is rotated through the second motor 4 control, when the screw rod 51 rotates, the two conversion tables 6 on the top surface of the mounting table 53 are driven by the control adjusting sleeve 52 to move left, the metal product positioned in the automatic clamp 61 on the right conversion table 6 is moved to the position directly below the polishing device 2 and then stopped, and the metal product is polished by the polishing device 2, while the next metal product to be polished is positioned in the automatic clamp 61 on the left conversion table 6, when the metal product directly below the polishing device 2 is polished, the second motor 4 drives the conversion table 6 to move right through the adjusting device 5, the metal product positioned in the automatic clamp 61 on the left conversion table 6 is moved to the position directly below the polishing device 2 for polishing, while the metal product with one side polished is removed from the right side for surface changing, and so on, the polishing work of the metal product is carried out;
[0029] When the metal product to be polished is moved to the position directly below the polishing device 2, the electric lifting rod 3 works, the observation window 34 in the baffle 32 and the fixed frame 33 is driven by the electric lifting rod 3 control lifting frame 31 to descend, so that the bottom surface of the baffle 32 and the fixed frame 33 is attached to the top surface of the workbench 1, under the cooperation of the observation window 34 in the two baffles 32 and the fixed frame 33, the metal product is protected when polished by the polishing device 2, to prevent the debris generated when polishing the metal product from splashing, and the polishing situation is observed through the observation window 34.
[0030] Obviously, those skilled in the art can make various modifications and variations to the present application without departing from the spirit and scope of the present application. Thus, if these modifications and variations of the present application fall within the scope of the claims of the present application and their equivalent technologies, the present application also intends to include these modifications and variations.
Claims
1. A surface levelling device for metal product processing, comprising a worktable (1), characterised in that: The middle of one side of the top surface of the workbench (1) is fixedly installed with a polishing device (2), the middle of the top surface of the workbench (1) is provided with a groove (11), the groove (11) is provided with an adjusting device (5), one side of the workbench (1) is fixedly installed with a second motor (4), the adjusting device (5) comprises a lead screw (51), the output end of the second motor (4) is fixedly connected with the lead screw (51), the surface of the lead screw (51) is threadedly sleeved with an adjusting sleeve (52), the top surface of the adjusting sleeve (52) is fixedly installed with a mounting table (53), the top surface of the mounting table (53) is symmetrically provided with a conversion table (6), the number of the conversion table (6) is two, and the top surface of the two conversion tables (6) is fixedly installed with an automatic clamp (61).
2. A surface leveling device for metal fabrication as defined in claim 1, wherein, The middle of the top surface of the fixed frame (21) is fixedly installed with an electric lifting rod (3), the output end of the electric lifting rod (3) is fixedly installed with a lifting frame (31), the bottom surface of the lifting frame (31) is fixedly installed with a baffle (32) on both sides, the number of the baffle (32) is two, and the fixed frame (33) is fixedly connected between the two baffles (32), and the fixed frame (33) is fixedly installed with an observation window (34) in the fixed frame (33).
3. A surface leveling device for metal fabrication as defined in claim 1, wherein, The top surface of the fixed frame (21) is fixedly installed with a first electric sliding rail (22), the surface of the first electric sliding rail (22) is slidably installed with a first electric sliding seat (221), the bottom surface of the first electric sliding seat (221) is fixedly installed with a second electric sliding rail (23), the surface of the second electric sliding rail (23) is slidably installed with a second electric sliding seat (231), the bottom surface of the second electric sliding seat (231) is fixedly installed with a gas cylinder (24), the output end of the gas cylinder (24) is fixedly installed with a mounting seat (241), the bottom surface of the mounting seat (241) is fixedly installed with a first motor (25), and the output end of the first motor (25) is fixedly installed with a polishing disc (26).
4. A surface leveling device for metal fabrication as defined in claim 1, wherein, Both sides of the adjusting sleeve (52) are fixedly installed with a guide sleeve (521), both sides of the groove (11) are fixedly installed with a guide rail (12), the number of the guide sleeve (521) and the guide rail (12) is two, and the guide sleeve (521) is slidably sleeved on the surface of the guide rail (12).
5. A surface leveling device for metal fabrication as defined in claim 1, wherein, Both ends of the surface of the lead screw (51) are sleeved with bearings (511), the number of the bearings (511) is two, and the two bearings (511) are fixedly installed in the groove (11) on both sides.
6. A surface leveling device for metal fabrication as defined in claim 1, wherein, Both sides of the top surface of the workbench (1) are fixedly installed with a limiting strip (13), and the limiting strip (13) cooperates with the conversion table (6).
7. A surface leveling device for metal fabrication as defined in claim 1, wherein, Both sides of the bottom surface of the workbench (1) are fixedly installed with a supporting frame (14), and the number of the supporting frame (14) is two.