Machining clamp for glass production and manufacturing

The use of PLC controllers and hydraulic cylinders to drive the clamps enables automated positioning and flexible clamping of glass, solving the problem of low intelligence in existing technologies and improving the efficiency and quality of glass production.

CN223848973UActive Publication Date: 2026-01-30ANHUI ZHUOSHENG PHOTOELECTRIC TECH CO LTD
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Patent Information

Application Number
CN202423158918.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2026-01-30
Estimated Expiration
2034-12-20

AI Technical Summary

Technical Problem

The existing glass manufacturing fixtures have a low level of intelligence and mechanization, resulting in low production efficiency and unsuitability for large-scale production.

Method used

The system uses a PLC controller to drive a motor and hydraulic cylinder in conjunction with a rubber block to achieve automated glass clamping. Precise positioning and flexible clamping are achieved through the combination of gears and threaded screws.

Benefits of technology

It improves production efficiency, reduces human intervention, ensures product consistency and high quality, reduces the risk of glass breakage and scratches, and is suitable for processing glass of different shapes and sizes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of glass production clamps, and discloses a processing clamp for glass production and manufacturing, which comprises a mounting plate, the mounting plate is connected to the bottom surface of a workbench, a plurality of mounting boxes are arranged on the mounting plate in a sliding manner, and the bottom of each mounting box is connected with a first driving motor; the output end of the first driving motor is connected with a gear, a plurality of tooth grooves are formed in the mounting plate, the gear is meshed with the tooth grooves, a plurality of fixing sliding blocks are arranged on the workbench, the mounting plate is connected with a PLC, mounting holes are formed in the fixing sliding blocks, and the PLC is connected with the mounting plate. And the bottom end of a telescopic rod of the hydraulic cylinder is connected with a rubber block. According to the utility model, the hydraulic cylinder applies proper force to the surface of the glass, so that the glass is firmly locked in place and does not slide or deviate. And the consistency and the high-quality standard of products during processing are ensured. Therefore, large-scale production is facilitated, and the production efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of glass production fixture, specifically a kind of processing fixture for glass production and manufacture. BACKGROUND

[0002] Glass is an amorphous solid, its internal atoms have no long-range order, which is one of the main differences from crystalline materials, and this amorphous structure gives glass many unique physical properties. Glass is mainly composed of silicate, usually also contains other metal oxides such as sodium, calcium, aluminum, etc., these components are rapidly cooled after high-temperature melting, forming a hard and transparent material. As a non-metallic material, glass has good electrical insulation, which makes it widely used in electrical and electronic industries.

[0003] According to the patent number: CN216639292U of China, glass production and manufacture processing fixture, including bearing plate, the bearing plate bottom is provided with support, support one end is provided with bearing, bearing inner wall is fixedly connected with rotating shaft, rotating shaft bottom is fixedly connected with handle, wherein, support other end is fixedly connected with mounting plate, bearing plate top two sides are provided with two groups of clamp mechanism, clamp mechanism, each group of clamp mechanism includes two clamping blocks, two clamping blocks are symmetrically arranged, wherein, bearing plate top is provided with sliding block.

[0004] In the above scheme, the clamping block is used to limit and fix different shapes and sizes of glass. The above scheme still has the following disadvantages: although this device can limit and fix the glass to a certain extent, since the handle needs to be manually operated to drive the rotating shaft, and then drive the bearing plate and clamp mechanism to complete the limiting and fixing of the glass, the intelligentization and mechanization degree of this way is low, which is not only not conducive to large-scale production, but also reduces production efficiency. UTILITY MODEL CONTENTS

[0005] The utility model aims to provide a kind of processing fixture for glass production and manufacture to solve the problem that since the handle needs to be manually operated to drive the rotating shaft, and then drive the bearing plate and clamp mechanism to complete the limiting and fixing of the glass, the intelligentization and mechanization degree of this way is low, which is not only not conducive to large-scale production, but also reduces production efficiency.

[0006] In order to achieve the above-mentioned utility model purposes, the utility model discloses the following technical scheme: a processing clamp for glass production and manufacturing, including the mounting plate, the mounting plate is connected to the bottom surface of the workbench, a plurality of installation boxes are arranged on the mounting plate and slide, the first drive motor is connected to the bottom of the installation box, the output of the first drive motor is connected with the gear, a plurality of gear grooves are formed in the mounting plate, the gear is engaged with the gear groove, a plurality of fixed sliding blocks are arranged on the workbench, the mounting plate is connected with the PLC controller, a plurality of fixed sliding blocks are provided with mounting holes, the inside of the mounting hole is provided with the hydraulic cylinder, and the bottom end of the hydraulic cylinder telescopic rod is connected with the rubber block.

[0007] Preferably, the inner wall of the installation box is connected with the second drive motor, the output end of the second drive motor is connected with the threaded lead screw, the threaded lead screw is connected with the fixed sliding block, and the installation box is connected with the fixed rod.

[0008] Preferably, a plurality of first sliding grooves are formed in the mounting plate, a plurality of first sliding blocks are arranged in the first sliding groove and slide, and the top surface of the two first sliding blocks is connected with the bottom surface of the installation box.

[0009] Preferably, the workbench is provided with a second sliding groove, and a plurality of second sliding blocks are arranged in the second sliding groove and slide.

[0010] Preferably, one end of the fixed rod is connected with the fixed plate, and the threaded lead screw is rotatably connected with the fixed plate.

[0011] Preferably, the fixed sliding block is connected with the rubber pad.

[0012] Compared with the prior art, the processing clamp for glass production and manufacturing has the following beneficial effects:

[0013] I. In use, the staff first start the first drive motor, the second drive motor and the hydraulic cylinder to check whether the equipment is working properly. If the equipment can work normally, the glass to be processed is placed on the second sliding block, the PLC controller starts the first drive motor, the output end of the first drive motor drives the gear to rotate, the gear and the gear slot drive the installation box to move under the action of meshing, when the installation box moves to the pre-set position, the PLC controller stops the work of the first drive motor, the PLC controller starts the second drive motor, the output end of the second drive motor drives the threaded rod to rotate, the threaded rod rotates to drive the fixed sliding block to move, when the fixed sliding block moves to the pre-set position, the PLC stops the work of the second drive motor, the PLC starts the hydraulic cylinder, with the change of the internal pressure of the hydraulic cylinder, its telescopic rod starts to move downward, the bottom end of the hydraulic cylinder telescopic rod drives the rubber block to move, and applies appropriate force to the glass surface through the bottom connected rubber pad, so as to lock it firmly in place without sliding or deviation. This method not only can effectively prevent accidents during processing, but also can ensure the accuracy of the finished product. This automatic operation process reduces the need for human intervention, reduces the possibility of errors, and ensures the consistency and high quality standards of the product. This is not only beneficial to mass production, but also improves the production efficiency;

[0014] II. In use, the sliding of the second sliding block in the second sliding groove not only can share the stress of the center of the glass to be processed, but also can reduce the risk of glass breaking due to excessive local stress during processing by dispersing stress, which is crucial to improve the quality and yield of the product. The staff can more flexibly handle glass plates of different sizes and shapes, improving the applicability and production efficiency of the equipment;

[0015] III. In use, the setting of the rubber block and the rubber pad, due to the good elasticity and softness of the rubber material, can effectively buffer the clamping force, prevent the glass from breaking or scratching due to excessive stress during processing, and improve the yield and product quality. Rubber material has a large friction coefficient, which can increase the friction force with the glass surface, preventing the glass from sliding or shifting during processing. This anti-skid effect helps to improve the processing accuracy and ensure that the glass is cut, edged or other processed in the expected position. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a perspective view of the embodiment.

[0017] Figure 2 It is a split perspective view of the installation box of the embodiment.

[0018] Figure 3 It is a perspective view of the installation box of the embodiment.

[0019] Figure 4 Figure is a perspective view of the fixed sliding place of the embodiment.

[0020] In the figure: 1, mounting plate; 2, workbench; 3, mounting box; 4, first drive motor; 5, gear; 6, gear slot; 7, fixed sliding block; 8, PLC controller; 9, second drive motor; 10, threaded screw rod; 11, fixed rod; 12, mounting hole; 13, hydraulic cylinder; 14, rubber block; 15, rubber pad; 16, first sliding groove; 17, first sliding block; 18, second sliding groove; 19, second sliding block; 20, fixed plate. DETAILED DESCRIPTION

[0021] The preferred embodiment of the utility model is described in detail below with reference to the accompanying drawings.

[0022] As Figures 1-4 shown, a processing clamp for glass production and manufacturing, comprising a mounting plate 1 connected to the bottom surface of a workbench 2, a plurality of mounting boxes 3 are slidably arranged on the mounting plate 1, a first drive motor 4 is connected to the bottom of the mounting box 3, a gear 5 is connected to the output end of the first drive motor 4, a plurality of gear slots 6 are formed on the mounting plate 1, the gear 5 is engaged with the gear slot 6, a plurality of fixed sliding blocks 7 are arranged on the workbench 2, a PLC controller 8 is connected to the mounting plate 1, the model of the PLC controller 8 is Siemens 6ES7511-1AK02-0AB0, mounting holes 12 are formed on the plurality of fixed sliding blocks 7, hydraulic cylinders 13 are arranged inside the mounting holes 12, rubber blocks 14 are connected to the bottom end of the hydraulic cylinder 13, second drive motors 9 are connected to the inner wall of the plurality of mounting boxes 3, threaded screw rods 10 are connected to the output end of the second drive motor 9, fixed sliding blocks 7 are threadedly connected to the threaded screw rod 10, fixed rods 11 are connected to the mounting box 3, a plurality of first sliding grooves 16 are formed on the mounting plate 1, first sliding blocks 17 are slidably arranged inside the plurality of first sliding grooves 16, the top surface of the two first sliding blocks 17 is connected to the bottom surface of the mounting box 3, a fixed plate 20 is connected to one end of the fixed rod 11, and the threaded screw rod 10 is rotatably connected to the fixed plate 20.

[0023] In use, the staff first start the first drive motor 4, the second drive motor 9 and the hydraulic cylinder 13 to check whether the equipment is working normally. If the equipment can work normally, the glass to be processed is placed on the second sliding block 19, the PLC controller 8 starts the first drive motor 4, the output end of the first drive motor 4 drives the gear 5 to rotate, the gear 5 and the tooth groove 6 drive the mounting box 3 to move under the meshing action, when the mounting box 3 moves to the pre-set position, the PLC controller 8 stops the work of the first drive motor 4, the PLC controller 8 starts the second drive motor 9, the output end of the second drive motor 9 drives the threaded rod 10 to rotate, the threaded rod 10 drives the fixed sliding block 7 to move, when the fixed sliding block 7 moves to the pre-set position, the PLC stops the work of the second drive motor 9, the PLC starts the hydraulic cylinder 13, with the change of the internal pressure of the hydraulic cylinder 13, the telescopic rod starts to move downward, the bottom end of the telescopic rod of the hydraulic cylinder 13 drives the rubber block 14 to move, and applies appropriate force to the glass surface through the bottom connected rubber pad 15, so as to lock it firmly in place without sliding or deviation. This method not only can effectively prevent accidents during processing, but also can ensure the accuracy of the finished product. This automatic operation process reduces the need for human intervention, reduces the possibility of errors, and ensures product consistency and high quality standards. This is not only beneficial to mass production, but also improves production efficiency.

[0024] As shown in Figures 1-4 , the second sliding groove 18 is provided on the workbench 2, and the second sliding block 19 is slidably arranged in the second sliding groove 18.

[0025] In use, the sliding arrangement of the second sliding block 19 in the second sliding groove 18 not only can share the stress of the center of the glass to be processed, but also can reduce the risk of glass breaking due to excessive local stress during processing by dispersing stress, which is crucial to improve product quality and yield. The staff can more flexibly handle glass plates of different sizes and shapes, improving the applicability and production efficiency of the equipment.

[0026] As shown in Figures 1-4 , the fixed sliding block 7 is connected with the rubber pad 15.

[0027] In use, the arrangement of the rubber block 14 and the rubber pad 15 can effectively buffer the clamping force due to the good elasticity and softness of the rubber material, prevent the glass from breaking or scratching due to excessive stress during processing, and improve the yield and product quality. The rubber material has a large friction coefficient, which can increase the friction force with the glass surface, prevent the glass from sliding or shifting during processing. This anti-skid effect helps to improve the processing accuracy and ensure that the glass is cut, edged or other processed in the expected position.

[0028] The above merely is the preferred specific implementation manner of the present utility model, but the protection scope of the present utility model is not limited to this, any skilled person in the technical field according to the technical scheme and the utility model concept of the present utility model is equivalent to replace or change within the technical range disclosed by the present utility model, and should be covered in the protection scope of the present utility model.

Claims

1. A processing jig for glass production manufacturing, comprising a mounting plate (1) connected to the bottom surface of a worktable (2), characterized in that, The mounting plate (1) is provided with a plurality of mounting boxes (3) slidingly arranged on it, the bottom of the mounting box (3) is connected with a first driving motor (4), the output end of the first driving motor (4) is connected with a gear (5), a plurality of gear grooves (6) are formed in the mounting plate (1), the gear (5) is engaged with the gear groove (6), a plurality of fixed sliding blocks (7) are arranged on the workbench (2), a PLC controller (8) is connected to the mounting plate (1), a mounting hole (12) is formed in the fixed sliding block (7), a hydraulic cylinder (13) is arranged in the mounting hole (12), and a rubber block (14) is connected to the bottom end of the telescopic rod of the hydraulic cylinder (13).

2. A process clamp for glass manufacturing as claimed in claim 1, wherein: A second driving motor (9) is connected to the inner wall of the mounting box (3), the output end of the second driving motor (9) is connected with a threaded lead screw (10), the threaded lead screw (10) is connected with a fixed sliding block (7) in a threaded manner, and a fixed rod (11) is connected to the mounting box (3).

3. The processing fixture for glass manufacturing according to claim 1, wherein: A plurality of first sliding grooves (16) are formed in the mounting plate (1), a first sliding block (17) is slidingly arranged in the first sliding groove (16), and the top surface of the two first sliding blocks (17) is connected with the bottom surface of the mounting box (3).

4. The processing fixture for glass manufacturing according to claim 1, wherein: A second sliding groove (18) is formed in the workbench (2), and a plurality of second sliding blocks (19) are slidingly arranged in the second sliding groove (18).

5. A process clamp for glass manufacturing as defined in claim 2, wherein: One end of the fixed rod (11) is connected with a fixed plate (20), and the threaded lead screw (10) is rotatably connected with the fixed plate (20).

6. A process clamp for glass manufacturing as defined in claim 2, wherein: The fixed sliding block (7) is connected with a rubber pad (15).

Citation Information

Patent Citations

  • Glass producing, manufacturing and processing clamp

    CN216639292U