Convenient-to-disassemble mold for manufacturing concrete structural member
By designing a vibratory feeding assembly and a separation assembly, the separation of the mold and concrete is automated, solving the problem of time-consuming and labor-intensive manual disassembly in existing technologies and improving the production efficiency of concrete structural components.
Patent Information
- Application Number
- CN202520053812.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-10
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-01-10
AI Technical Summary
The existing concrete structural component molds require workers to manually hammer the mold surface to separate the concrete during the dismantling process, which makes dismantling time-consuming and labor-intensive, affecting manufacturing efficiency.
The system employs a vibratory feeding assembly and a separation assembly. A rotating rod drives a hammer to strike the mold surface, and the toothed plate and gears work together to achieve automatic vibration separation. Combined with motor control, the mold unfolds, achieving automated demolding.
It enables automatic separation of mold and concrete, improving the manufacturing and demolding efficiency of concrete structural components and reducing manual operation time.
Smart Images

Figure CN223849539U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of concrete structural member manufacturing, especially relates to a concrete structural member manufacturing mould convenient to disassemble. BACKGROUND
[0002] Concrete structural member refers to the structural unit built with concrete as main material, which is made by mixing cement, aggregate and water and often adds steel bars to strengthen its mechanical properties, and the concrete structural member plays the role of supporting and transferring force in building and is often used in key parts such as beams, columns and walls, and is popular due to its high strength, stability and durability.
[0003] At present, concrete structural member mould needs to be used in the manufacturing process of concrete structural member, concrete and steel bars are placed in the mould, and the concrete structural member needed is obtained after waiting for the concrete to solidify, the existing concrete structural member mould is usually a split structure, two moulds are fixed through bolts, when the mould needs to be disassembled and demoulded after the concrete solidifies, the worker is inconvenient to disassemble the mould because the concrete is bonded with the inner wall of the mould after solidification, a hammer needs to be used to continuously hammer the surface of the mould, the concrete is separated from the mould through the vibration generated by hammering, the whole disassembling process is troublesome, time-consuming and laborious, the manufacturing efficiency of the concrete structural member is affected, and it is not convenient to use.
[0004] Therefore, the utility model provides a concrete structural member manufacturing mould convenient to disassemble to solve the above problems. UTILITY MODEL CONTENTS
[0005] The utility model discloses a concrete structural member manufacturing mould convenient to disassemble, and through the cooperation of the vibration blanking assembly and the separation assembly, the problem that the worker needs to continuously hammer the surface of the mould, the concrete is separated from the mould through vibration, the disassembling process is troublesome, time-consuming and laborious in the process of disassembling the concrete structural member manufacturing mould in the prior art is solved.
[0006] To solve the above technical problems, the utility model is realized through the following technical schemes.
[0007] The utility model discloses a kind of concrete structural member manufacturing moulds convenient to disassemble, including base, vibration blanking assembly and separation component, the front side and rear side of the top of base are provided with mould body, the front side of two mould bodies is connected by bolt, the vibration blanking assembly includes two vibration shells, the opposite side of two vibration shells is fixedly connected with mould body, the top and bottom between the both sides of vibration shell inner cavity are movably connected with rotating rod, the top and bottom of rotating rod are fixedly connected with hammer head, the left side of rotating rod surface is fixedly connected with gear, the right side of vibration shell is provided with toothed plate, the left side of toothed plate is penetrated to the inner cavity of vibration shell, the bottom of vibration shell right side is fixedly connected with adjusting mechanism, the separation component includes equipment box, the bottom of equipment box is fixedly connected with base, the bottom of equipment box inner cavity is fixedly connected with first motor, the front side and rear side of first motor output are fixedly connected with screw rod, the surface of screw rod is threadedly connected with adjusting rod, the side of adjusting rod away from first motor is penetrated equipment box and is fixedly connected with mould body.
[0008] The utility model further provides that the adjusting mechanism includes a mounting bracket, the left side of the mounting bracket is fixedly connected with the vibration shell, the bottom of the inner cavity of the mounting bracket is fixedly connected with a second motor, the left side of the output end of the second motor is fixedly connected with a cam, and the top of the mounting bracket is fixedly connected with a spring.
[0009] The utility model further provides that the bottom of the spring is fixedly connected with the toothed plate, and the bottom of the mounting bracket is fixedly connected with a triangular supporting plate.
[0010] The utility model further provides that the two sides of the rotating rod are movably connected with the inner walls of the vibration shell through bearings, and the right side of the vibration shell is provided with a movable opening for cooperating with the toothed plate.
[0011] The utility model further provides that the right side between the top and the bottom of the inner cavity of the vibration shell is fixedly connected with a sliding rod, the surface of the sliding rod is slidingly connected with a sliding sleeve, and the right side of the sliding sleeve is fixedly connected with the toothed plate.
[0012] The utility model further provides that the two sides of the top of the base are both provided with a sliding groove, the front side and the rear side of the inner cavity of the sliding groove are both provided with a sliding block, and the top of the sliding block is fixedly connected with the mould body.
[0013] The utility model further provides that the top of the right side of the inner cavity of the equipment box is fixedly connected with a limiting guide rail, the front side and the rear side of the surface of the limiting guide rail are both slidingly connected with a limiting guide block, and the top of the limiting guide block is fixedly connected with the adjusting rod.
[0014] The utility model further provides that the two sides of the bottom of the base are both provided with a mounting hole, and the front side and the rear side of the equipment box are both provided with a through hole for cooperating with the adjusting rod.
[0015] The utility model has the following beneficial effects.
[0016] 1, the utility model discloses a vibration blanking assembly can make the rotary rod control hammer head constantly hammer the surface of mould body, and the vibration that produces through automatic hammering makes mould body and concrete separate each other, and the gear wheel cooperation of toothed plate and gear makes the rotary rod control two hammer heads of upper and lower groups hammer mould body, and the vibration that is produced continuously is made to mould body through automatic hammering, and the mould body and concrete are separated, and the manufacturing efficiency of concrete structural member is improved.
[0017] 2, the utility model discloses a separation assembly can control two mould bodies separate each other, and the concrete structural member in it is separated with mould body, and the concrete structural member is taken out by staff, and the movement of two adjusting rods is controlled by the cooperation of first motor and screw rod, and the two mould bodies are unfolded after the movement of adjusting rod, and the concrete structural member is pulled out of mould cavity by staff, and the production efficiency of concrete structural member is further improved. BRIEF DESCRIPTION OF DRAWINGS
[0018] In order to more clearly illustrate the technical scheme of the embodiment of the utility model, the following will be simply introduced to the drawing needed to be used in the embodiment description.
[0019] Figure 1 It is a kind of stereogram of the mould for the concrete structural member manufacturing of convenient dismounting;
[0020] Figure 2 It is a kind of side view of the mould for the concrete structural member manufacturing of convenient dismounting;
[0021] Figure 3 It is equipment box sectional view in the mould for the concrete structural member manufacturing of convenient dismounting;
[0022] Figure 4 It is vibration shell sectional view in the mould for the concrete structural member manufacturing of convenient dismounting;
[0023] Figure 5 It is adjusting mechanism schematic view in the mould for the concrete structural member manufacturing of convenient dismounting.
[0024] In the drawing, 1, base;2, mould body;3, vibration blanking assembly;31, vibration shell;32, rotary rod;33, hammer head;34, gear wheel;35, toothed plate;36, adjusting mechanism;4, separation assembly;41, equipment box;42, first motor;43, screw rod;44, adjusting rod;361, mounting bracket;362, second motor;363, cam;364, spring;5, sliding rod;6, sliding sleeve. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the utility model will be described below with reference to the drawings in the embodiments of the utility model. The described embodiments are only some of the embodiments of the utility model, rather than all the embodiments.
[0026] Embodiment one
[0027] Please refer to Figures 1-5 The utility model discloses a concrete structure component manufacturing die convenient to disassemble, including base 1, vibration blanking assembly 3 and separation assembly 4, the front side and rear side of base 1 top are provided with die body 2, the front side of two die bodies 2 is connected with each other through bolt, vibration blanking assembly 3 includes two vibration shells 31, and the opposite side of two vibration shells 31 is fixedly connected with die body 2, and the top and bottom between the both sides of vibration shell 31 inner chamber are all movably connected with rotating rod 32, and the top and bottom of rotating rod 32 are all fixedly connected with hammer head 33, and the left side on the surface of rotating rod 32 is fixedly connected with gear 34, and the right side of vibration shell 31 is provided with toothed plate 35, and the left side of toothed plate 35 is penetrated to the inner chamber of vibration shell 31, and the bottom of the right side of vibration shell 31 is fixedly connected with adjusting mechanism 36, and separation assembly 4 includes equipment box 41, and the bottom of equipment box 41 is fixedly connected with base 1, and the bottom of equipment box 41 inner chamber is fixedly connected with first motor 42, and the front side and rear side of first motor 42 output end are all fixedly connected with screw rod 43, and the surface of screw rod 43 is threadedly connected with adjusting rod 44, and the side away from first motor 42 of adjusting rod 44 is penetrated equipment box 41 and is fixedly connected with die body 2.
[0028] Specifically: bolt can make two die bodies 2 closely connect together, rotating rod 32 can control two hammer heads 33 rotate half a circle and reset, hammer head 33 can hammer the surface of die body 2, and the vibration generated by hammering makes concrete separate from die body 2, gear 34 can cooperate with toothed plate 35 and control rotating rod 32 to rotate, toothed plate 35 can cooperate with adjusting mechanism 36 and reciprocate up and down, for controlling gear 34 to rotate, screw rod 43 can cooperate with first motor 42 and control the use position of two adjusting rods 44, and adjusting rod 44 can make two die bodies 2 unfold or close up during moving.
[0029] Embodiment two
[0030] Please refer to Figures 1-5On the basis of embodiment one, the adjusting mechanism 36 comprises a mounting frame 361, the left side of the mounting frame 361 is fixedly connected with the vibration shell 31, the bottom of the inner cavity of the mounting frame 361 is fixedly connected with a second motor 362, the left side of the output end of the second motor 362 is fixedly connected with a cam 363, the top of the mounting frame 361 is fixedly connected with a spring 364, the bottom of the spring 364 is fixedly connected with the toothed plate 35, the bottom of the mounting frame 361 is fixedly connected with a triangular supporting plate, both sides of the rotating rod 32 are movably connected with the inner wall of the vibration shell 31 through bearings, the right side of the vibration shell 31 is provided with a movable opening matched with the toothed plate 35, the right side between the top and the bottom of the inner cavity of the vibration shell 31 is fixedly connected with a sliding rod 5, the surface of the sliding rod 5 is slidably connected with a sliding sleeve 6, the right side of the sliding sleeve 6 is fixedly connected with the toothed plate 35, both sides of the top of the base 1 are provided with sliding grooves, the front side and the rear side of the inner cavity of the sliding grooves are provided with sliding blocks, the top of the sliding blocks is fixedly connected with the mold body 2, the top of the right side of the inner cavity of the equipment box 41 is fixedly connected with a limiting guide rail, the front side and the rear side of the surface of the limiting guide rail are slidably connected with limiting guide blocks, the top of the limiting guide blocks is fixedly connected with the adjusting rod 44, both sides of the bottom of the base 1 are provided with mounting holes, the front side and the rear side of the equipment box 41 are provided with through holes matched with the adjusting rod 44.
[0031] Specifically: the mounting frame 361 can facilitate the installation and fixation of the spring 364 and the second motor 362, the second motor 362 can control the rotation of the cam 363, the cam 363 can continuously extrude the toothed plate 35, so that it reciprocates up and down in cooperation with the spring 364, the triangular supporting plate can increase the stability of the mounting and fixation of the mounting frame 361, the bearings can make the rotating rod 32 rotate stably, the sliding rod 5 and the sliding sleeve 6 can limit the toothed plate 35, preventing it from deviating during movement, the sliding grooves and the sliding blocks can facilitate the expansion and folding of the two mold bodies 2, the limiting guide rail and the limiting guide blocks can limit the adjusting rod 44, preventing it from rotating with the screw rod 43, the mounting holes can facilitate the installation and fixation of the base 1, and the through holes can facilitate the forward and backward movement of the adjusting rod 44.
[0032] The working principle of the utility model is: concrete is injected into the inside of the mold body 2 and is implanted with reinforcing steel bars, the second motor 362 is started after waiting for the concrete to solidify, the second motor 362 controls the toothed plate 35 to continuously move up and down in cooperation with the cam 363 and the spring 364, the toothed plate 35 controls the gear 34 to rotate in the process of moving, the rotation of the gear 34 drives the rotating rod 32 to continuously hammer the surface of the mold body 2 with the two hammer heads 33, the vibration generated by the continuous hammering controls the separation between the concrete and the mold body 2, which facilitates the stripping and discharging work of the concrete structure member, since the hammering vibration operation does not need to be manually performed by the staff, the stripping efficiency of the concrete structure member is improved, the staff is facilitated to use, the first motor 42 is started after the concrete is separated from the mold body 2, the first motor 42 controls the adjusting rod 44 to move in cooperation with the screw rod 43, the adjusting rod 44 moves to pull the two mold bodies 2 away from each other, the mold body 2 moves stably through the cooperation of the sliding block at the bottom of the mold body 2 and the sliding groove, the concrete structure member in the mold cavity of the mold body 2 is placed on the top of the base 1, the staff takes it down to complete the manufacturing of the concrete structure member, the mold body 2 is automatically separated, which facilitates the stripping and discharging work of the concrete structure member, and the production efficiency of the concrete structure member is further improved.
[0033] The above disclosed utility model preferred embodiments are only used to help explain the utility model, the preferred embodiments do not describe all the details, and the utility model is not limited to the specific implementation mode, the description selects and specifically describes these embodiments, in order to better explain the principle and practical application of the utility model, so that the technical staff in the technical field can well understand and utilize the utility model.
Claims
1. A mould for manufacturing a demountable concrete structural element, comprising a base (1), a vibrating feeder assembly (3) and a separating assembly (4), characterised in that: The front side and the rear side of the top of the base (1) are provided with mold bodies (2), and the front sides of the two mold bodies (2) are connected to each other by bolts; The vibration blanking assembly (3) comprises two vibration shells (31), and the opposite sides of the two vibration shells (31) are fixedly connected with the mold bodies (2); the top and the bottom between the two sides of the inner cavity of the vibration shell (31) are movably connected with rotating rods (32); the top and the bottom of the rotating rod (32) are fixedly connected with hammer heads (33); the left side of the surface of the rotating rod (32) is fixedly connected with a gear (34); the right side of the vibration shell (31) is provided with a toothed plate (35); the left side of the toothed plate (35) penetrates into the inner cavity of the vibration shell (31); and the bottom of the right side of the vibration shell (31) is fixedly connected with an adjusting mechanism (36). The separating assembly (4) comprises an equipment box (41), and the bottom of the equipment box (41) is fixedly connected with the base (1); the bottom of the inner cavity of the equipment box (41) is fixedly connected with a first motor (42); the front side and the rear side of the output end of the first motor (42) are fixedly connected with screw rods (43); the surface of the screw rod (43) is threadedly connected with an adjusting rod (44); and the side, away from the first motor (42), of the adjusting rod (44) penetrates through the equipment box (41) and is fixedly connected with the mold body (2).
2. The mold for manufacturing a concrete structural member according to claim 1, wherein: The adjusting mechanism (36) comprises a mounting frame (361), the left side of the mounting frame (361) is fixedly connected with the vibration shell (31), the bottom of the inner cavity of the mounting frame (361) is fixedly connected with a second motor (362), the left side of the output end of the second motor (362) is fixedly connected with a cam (363), and the top of the mounting frame (361) is fixedly connected with a spring (364).
3. The mold for manufacturing a concrete structural member according to claim 2, wherein: The bottom of the spring (364) is fixedly connected with the toothed plate (35), and the bottom of the mounting frame (361) is fixedly connected with a triangular supporting plate.
4. The mold for manufacturing a concrete structural member according to claim 1, wherein: The two sides of the rotating rod (32) are movably connected with the inner walls of the vibration shell (31) through bearings, and the right side of the vibration shell (31) is provided with a movable opening matched with the toothed plate (35).
5. The mold for manufacturing a concrete structural member according to claim 1, wherein: The right side between the top and the bottom of the inner cavity of the vibration shell (31) is fixedly connected with a sliding rod (5), the surface of the sliding rod (5) is slidingly connected with a sliding sleeve (6), and the right side of the sliding sleeve (6) is fixedly connected with the toothed plate (35).
6. The mold for manufacturing a concrete structural member according to claim 1, wherein: The two sides of the top of the base (1) are provided with sliding grooves, the front side and the rear side of the inner cavity of the sliding groove are provided with sliding blocks, and the top of the sliding block is fixedly connected with the mold body (2).
7. The mold for manufacturing a concrete structural member according to claim 1, wherein: The top of the right side of the inner cavity of the equipment box (41) is fixedly connected with a limiting guide rail, the front side and the rear side of the surface of the limiting guide rail are slidingly connected with limiting guide blocks, and the top of the limiting guide block is fixedly connected with the adjusting rod (44).
8. The easily detachable mold for manufacturing a concrete structural member according to claim 1, wherein: The two sides of the bottom of the base (1) are provided with mounting holes, and the front side and the rear side of the equipment box (41) are provided with through holes matched with the adjusting rod (44).