Movable galling, film covering and tendon dragging all-in-one machine

Abstract

A movable galling, film covering and tendon dragging all-in-one machine mainly comprises a cloth rolling device, a galling device, a tendon dragging device and a walking device. The cloth winding device mainly comprises a bracket, a first driving motor, a motor support, a hydraulic cylinder, a first driving wheel, a winding roller, a first catch wheel, a second catch wheel and a guide roller. The galling device mainly comprises a frame, a protective cover, a servo electric cylinder, a galling frame body, a galling plate, a round pipe and a servo electric cylinder. The rib dragging device mainly comprises a rib dragging plate. The walking device mainly comprises a rack, a second driving motor, a speed reducer, a second driving wheel and a driven wheel. Compared with the prior art, the equipment has multiple purposes, integrates rib dragging, galling and film covering, realizes a mechanical operation process on the premise of ensuring the operation requirements of the equipment, and reduces the labor intensity of operators.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of fabricated building equipment, especially a mobile type of pulling wool, film covering and drag bar integrated machine. BACKGROUND

[0002] With the continuous progress of modern science and technology, in the face of the demand of rapid construction development, the fabricated house building has become the general trend, and this kind of building method is more standardized, mechanized and automated. The prestressed slab is the abbreviation of the prefabricated reinforced concrete, and the prestressed slab production line can realize the batch production of residential prefabricated components, so that the traditional site cast type dispersed work is transferred to the factory prefabrication, and then transported to the site; greatly save manpower and material resources, also make the building process more simple and standard, improve the operation efficiency. The existing prestressed slab production generally adopts manual operation and simple mechanical operation, and the manual operation has the problems of non-uniform standard, low efficiency and the like; the simple mechanical operation has the problems of non-standard construction process, causing uneven and compact internal structure, and uneven surface, thereby affecting the production quality. How to design a mobile type of pulling wool, film covering and drag bar integrated machine which can automatically drag the bar operation, can pull wool operation after vibration tamping, and can carry out film covering maintenance on the prestressed slab after pulling wool, so that the concrete is compacted and the surface is flat, which becomes an engineering problem urgently to be solved in the industry. SUMMARY

[0003] The utility model aims at providing a mobile type of pulling wool, film covering and drag bar integrated machine, which is moved to the starting position through the walking device, then the reinforcing steel bars are sequentially inserted into the holes of the drag bar plate, the reinforcing steel bars are longitudinally inserted into the production line by dragging, after the material distributing machine distributes the material, the mobile type of pulling wool, film covering and drag bar integrated machine returns to the starting position to carry out the pulling wool operation and the film covering operation on the prestressed slab.

[0004] The utility model achieves the above-mentioned purposes through the following methods:

[0005] A mobile type of pulling wool, film covering and drag bar integrated machine mainly comprises a cloth winding device, a pulling wool device, a drag bar device and a walking device.

[0006] The cloth winding device mainly comprises a bracket, a first driving motor, a motor support, a hydraulic cylinder, a first driving wheel, a winding roller, a first blocking wheel, a second blocking wheel and a guide roller.

[0007] The bracket mainly comprises a stand, a bracket cross brace and a cross beam, the two ends of the stand are fixedly connected with the frame and the bracket cross brace respectively, the bracket cross brace is fixedly connected with the pulling wool device, the stand and the bracket cross brace have the same arrangement on the frame; the two ends of the cross beam are fixedly connected with the bracket cross brace.

[0008] The first driving motor is fixedly connected with one end of a motor support, the other end of the motor support is hingedly connected with a hair pulling device through a rotary pair, and the motor support is provided with a hydraulic cylinder, and the two ends of the hydraulic cylinder are hingedly connected with the motor support and the hair pulling device respectively; a power output end of the first driving motor is provided with a first driving wheel, the first driving wheel is connected with a rolling roller through a rotary pair, the rolling roller is connected with a first blocking wheel and a second blocking wheel below through rotary pairs, the first blocking wheel and the second blocking wheel are fixedly installed on the inner side of a bracket cross support, and a guide roller is further arranged above the bracket cross support and is fixedly connected with the bracket cross support through a bearing seat.

[0009] The symmetrical arrangement of the first driving motor, the motor support, the hydraulic cylinder, the first driving wheel, the rolling roller, the first blocking wheel, the second blocking wheel and the guide roller realizes synchronous rotation of the cloth rolling device.

[0010] The hair pulling device mainly comprises a frame, a protective cover, a servo cylinder, a hair pulling frame body, a hair pulling plate, a circular pipe and the servo cylinder. The frame is of a rectangular structure and is fixed above a rack, reinforcing ribs are arranged between supporting legs of the frame, and the protective cover is fixedly installed on the top of the frame; the hair pulling frame body is fixedly connected with the frame through a bearing seat, the hair pulling frame body is connected with the circular pipe through a rotary pair, and the hair pulling plates are arranged on the circular pipe in an array. The servo cylinder is arranged between the hair pulling frame body and the protective cover and is hingedly connected with the hair pulling frame body and the top of the protective cover respectively.

[0011] The drag bar device mainly comprises a drag bar plate, the drag bar plate is fixedly connected with the frame of the hair pulling device, and reinforcing bar holes are arranged in an array on the lower part of the drag bar plate and are used for the reinforcing bars to pass through.

[0012] The walking device mainly comprises a rack, a second driving motor, a speed reducer, a second driving wheel and a driven wheel. The power output end of the second driving motor is fixedly connected with the input end of the speed reducer, the speed reducer is fixedly connected with the rack, and the second driving wheel is arranged at the front end of the rack and the driven wheel is arranged at the rear end of the rack.

[0013] Compared with the prior art, the mobile hair pulling, film covering and drag bar integrated machine has the following beneficial effects:

[0014] 1. The mobile hair pulling, film covering and drag bar integrated machine is multifunctional, integrates the functions of drag bar, hair pulling and film covering, reasonably configures each mechanism component under the premise of ensuring the operation requirements of the equipment, realizes the mechanized operation process and reduces the labor intensity of the operation personnel.

[0015] 2. The mobile hair pulling, film covering and drag bar integrated machine realizes integrated operation of the equipment, optimizes the production process, simplifies the production line, is beneficial to the synchronous operation of other operation processes, reduces cost and increases efficiency, and meets the requirements of enterprise intelligentization and mechanized industrial upgrading. Attached Figure Description

[0016] Figure 1 This is one of the structural schematic diagrams of a mobile textured, coated, and reinforced integrated machine according to the present invention.

[0017] Figure 2 This is the second schematic diagram of the structure of the mobile textured, coated, and reinforced integrated machine described in this utility model.

[0018] Figure 3 This is the third schematic diagram of the structure of the mobile textured, coated, and reinforced integrated machine described in this utility model.

[0019] Figure 4 This is the fourth schematic diagram of the structure of the mobile textured, coated, and reinforced integrated machine described in this utility model.

[0020] Figure 5 This is the fifth schematic diagram of the structure of the mobile textured, coated, and reinforced integrated machine described in this utility model.

[0021] Figure 6 This is the sixth schematic diagram of the structure of the mobile textured, coated, and reinforced integrated machine described in this utility model. Detailed Implementation

[0022] The following is through the appendix Figures 1 to 6 The technical solution of this utility model will be further explained by the embodiments.

[0023] like Figure 1 , Figure 5 As shown, a mobile fabric rolling, laminating, and binding machine mainly includes a fabric rolling device 1, a fabric rolling device 2, a binding device 3, and a walking device 4.

[0024] like Figure 1 , Figure 3 , Figure 4 , Figure 5 As shown, the fabric rolling device 1 mainly includes a bracket 5, a first drive motor 6, a motor bracket 7, a hydraulic cylinder 8, a first drive wheel 9, a rolling roller 10, a first stop wheel 11, a second stop wheel 12, and a guide roller 13.

[0025] like Figure 2 , Figure 3 As shown, the bracket 5 mainly includes a column 14, a bracket cross brace 15, and a crossbeam 16. The two ends of the column 14 are fixedly connected to the frame 26 and the bracket cross brace 15, respectively. The bracket cross brace 15 is fixedly connected to the texturing device 2. The column 14 and the bracket cross brace 15 have the same arrangement on the frame 26. The two ends of the crossbeam 16 are fixedly connected to the bracket cross brace 15, respectively.

[0026] like Figure 1 ,Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 As shown in the drawings, the first drive motor 6 is fixedly connected with one end of the motor support 7, the other end of the motor support 7 is hinged with the pulling hair device 2 through the first rotary pair 31, the motor support 7 is provided with a hydraulic cylinder 8, one end of the hydraulic cylinder 8 is hinged with the motor support 7 through the second rotary pair 32, the other end is hinged with the pulling hair device 2 through the third rotary pair 33; the power output end of the first drive motor 6 is provided with a first driving wheel 9, the first driving wheel 9 is connected with a rolling roller 10 through a fourth rotary pair 34, the rolling roller 10 is connected with a first blocking wheel 11 and a second blocking wheel 12 below through a fifth rotary pair 35 and a sixth rotary pair 36 respectively, the first blocking wheel 11 and the second blocking wheel 12 are fixedly installed on the inner side of the bracket cross strut 15, a guide roller 13 is further provided above the bracket cross strut 15 and is fixedly connected with the bracket cross strut 15 through a bearing seat.

[0027] As shown in the drawings, Figure 1 、 Figure 3 、 Figure 4 、 Figure 5 As shown in the drawings, the cloth rolling device 1 is realized synchronous rotation through the symmetrical arrangement of the first drive motor 6, the motor support 7, the hydraulic cylinder 8, the first driving wheel 9, the rolling roller 10, the first blocking wheel 11, the second blocking wheel 12 and the guide roller 13.

[0028] As shown in the drawings, Figure 1 、 Figure 2 、 Figure 3 、 Figure 5 、 Figure 6 As shown in the drawings, the pulling hair device 2 mainly includes a frame 17, a protective cover 18, a servo cylinder 19, a pulling hair frame body 20, a pulling hair plate 21 and a round pipe 22. The frame 17 is a rectangular structure and is fixed above the rack 26, reinforcing ribs 23 are arranged between the supporting legs of the frame 17, and the protective cover 18 is fixedly installed on the top of the frame 17; the pulling hair frame body 20 is fixedly connected with the frame 17 through a bearing seat, the pulling hair frame body 20 is connected with the round pipe 22 through a seventh rotary pair 37, and the pulling hair plates 21 are arrayed on the round pipe 22. The servo cylinder 19 is arranged between the pulling hair frame body 20 and the protective cover 18, one end of the servo cylinder 19 is hinged with the pulling hair frame body 20 through an eighth rotary pair 38, and the other end is hinged with the top of the protective cover 18 through a ninth rotary pair 39.

[0029] As shown in the drawings, Figure 1 、 Figure 5 、 Figure 6 As shown in the drawings, the drag bar device 3 mainly includes a drag bar 24, the drag bar 24 is fixedly connected with the frame 17 of the pulling hair device 2, and steel bar holes 25 are arrayed on the lower part of the drag bar 24 for the steel bars to pass through.

[0030] like Figure 1 , Figure 2 , Figure 3 As shown, the walking device 4 mainly includes a frame 26, a second drive motor 27, a reducer 28, a second drive wheel 29, and a driven wheel 30. The power output end of the second drive motor 27 is fixedly connected to the input end of the reducer 28. The reducer 28 is fixedly connected to the frame 26. The frame 26 has a second drive wheel 29 at the front end and a driven wheel 30 at the rear end.

[0031] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 As shown, the integrated machine for dragging, texturing, and coating concrete integrates a dragging device 3, a texturing device 2, and a cloth rolling device 1. The dragging device 3 drags the reinforcing bars longitudinally through the production line to ensure that the reinforcing bars are in the correct position and height. After the concrete laying and vibration operations, the integrated machine moves in the opposite direction along the guide rail to perform texturing operations on the concrete. The texturing device 2 texturizes the surface of the vibrated concrete, removing uneven parts of the concrete surface, making the surface of the prestressed slab more uniform, and reducing undesirable surface textures. At the same time as the texturing operation, the cloth rolling device 1 works together. The cloth rolling device 1 covers the surface of the texturized prestressed slab with the film wound on the roller 10 to protect the surface of the prestressed slab from external factors such as weathering and moisture penetration, making the surface of the prestressed slab smoother and more uniform, and also helping to improve the strength of the prestressed slab.

[0032] Except for the technical features described in the specification, all other technologies are known to those skilled in the art.

Claims

1. A mobile integrated machine for texturing, laminating, and binding, characterized in that: It comprises cloth rolling device, pulling device, drag bar device, walking device, The cloth rolling device mainly comprises a bracket, a first driving motor, a motor support, a hydraulic cylinder, a first driving wheel, a rolling roller, a first stop wheel, a second stop wheel and a guide roller. The bracket mainly comprises a stand, a bracket cross brace and a cross beam, the stand is fixedly connected with the bracket cross brace at both ends, the bracket cross brace is fixedly connected with the pulling device, the stand and the bracket cross brace have the same arrangement on the bracket; the cross beam is fixedly connected with the bracket cross brace at both ends.

2. The mobile combined machine for drawing, film covering and dragging according to claim 1, characterized in that: The first driving motor is fixedly connected with one end of the motor support, the other end of the motor support is hingedly connected with the pulling device through a rotary pair, the motor support is provided with a hydraulic cylinder, the hydraulic cylinder is hingedly connected with the motor support and the pulling device at both ends; the power output end of the first driving motor is provided with a first driving wheel, the first driving wheel is connected with the rolling roller through a rotary pair, the rolling roller is connected with the first stop wheel and the second stop wheel below through a rotary pair, the first stop wheel and the second stop wheel are fixedly installed on the inner side of the bracket cross brace, a guide roller is further arranged above the bracket cross brace and fixedly connected with the bracket cross brace through a bearing seat.

3. The mobile combined machine for drawing, film covering and dragging according to claim 1, characterized in that: The cloth rolling device is symmetrically arranged by the first driving motor, the motor support, the hydraulic cylinder, the first driving wheel, the rolling roller, the first stop wheel, the second stop wheel and the guide roller, so as to realize synchronous rotation of the cloth rolling device. The pulling device mainly comprises a frame, a protective cover, a servo cylinder, a pulling frame body, a pulling plate and a circular tube; the frame is a rectangular structure and is fixedly arranged above the bracket, reinforcing ribs are arranged between the supporting legs of the frame, and the protective cover is fixedly installed on the top of the frame; the pulling frame body is fixedly connected with the frame through a bearing seat, the pulling frame body is connected with the circular tube through a rotary pair, and the pulling plates are arrayed on the circular tube; the servo cylinder is arranged between the pulling frame body and the protective cover and is hingedly connected with the pulling frame body and the top of the protective cover at both ends.

4. The mobile combined machine for drawing, film covering and dragging according to claim 1, characterized in that: The drag bar device mainly comprises a drag bar plate, the drag bar plate is fixedly connected with the frame of the pulling device, and steel bar holes are arrayed on the lower part of the drag bar plate for the steel bars to pass through.

5. The mobile combined machine for drawing, film covering and dragging according to claim 1, characterized in that: The walking device mainly comprises a bracket, a second driving motor, a speed reducer, a second driving wheel and a driven wheel, the power output end of the second driving motor is fixedly connected with the input end of the speed reducer, the speed reducer is fixedly connected with the bracket, and the second driving wheel is arranged at the front end of the bracket and the driven wheel is arranged at the rear end of the bracket.

Images