Three-dimensional hard ceramic unit surface metallization equipment
By integrating the loading and unloading stations and the lifting and cleaning scraper design of the printing table, the problem of high labor costs and low production efficiency of existing screen printing machines is solved, enabling single-person operation and seamless cleaning, thus improving equipment efficiency and ease of operation.
Patent Information
- Application Number
- CN202520582369.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-28
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-03-28
AI Technical Summary
Existing screen printing machines require two operators, resulting in high labor costs, low production efficiency, and the need to remove the screen for cleaning, which affects equipment operation.
Design a three-dimensional hard ceramic unit surface metallization device that integrates loading and unloading stations, adopts a printing table lifting and cleaning scraper design, and enables single-person operation and cleaning without removing the screen.
Reduce labor costs, improve production efficiency, simplify wire mesh cleaning operations, and do not affect the normal operation of equipment.
Smart Images

Figure CN223850212U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a kind of printing equipment, specifically to a kind of three-dimensional hard ceramic unit surface metallization equipment. BACKGROUND
[0002] A machine for printing characters and images. A modern printing machine is generally composed of plate mounting, ink application, impression, paper feeding (including folding) and other mechanisms. Its working principle is: first, the characters and images to be printed are made into printing plates, which are mounted on the printing machine, then the ink is applied to the places with characters and images on the printing plate by manual or printing machine, and then transferred to paper or other printing materials (such as textiles, metal plates, plastics, leather, wood, glass and ceramics) directly or indirectly, thus copying the same printing plate to produce the same printing product. According to the form of printing plate, it is divided into relief, lithographic, intaglio and hole plate printing machines; according to the installation and impression structure, it is divided into flat-plate, round-plate and round-round printing machines.
[0003] The existing screen printing machine needs to be operated by two people, one end is responsible for feeding, and the other end is responsible for discharging. When the material passes through the middle, the scraper lifting mechanism drives the scraper and the screen to move downward to contact with the material, and then the scraper transmission mechanism drives the scraper to move left and right to complete printing. After printing, the scraper is reset, and the material flows to the discharging position for discharging. This method is high in labor cost and low in production efficiency. In addition, the cleaning of the screen needs to be disassembled for operation, which is troublesome and greatly affects the operation of the equipment. SUMMARY
[0004] The utility model aims at overcoming the shortcomings of prior art, providing a kind of three-dimensional hard ceramic unit surface metallization equipment, it only needs 1 person to operate, reduce labor cost, can guarantee production efficiency, and the cleaning of screen does not need to be disassembled, simple operation, does not affect the normal operation of equipment.
[0005] The technical scheme of the utility model is as follows:
[0006] The utility model provides a kind of three-dimensional hard ceramic unit surface metallization equipment, including rack, work platform being arranged on rack and first linear guide rail being arranged on work platform, printing station transmission mechanism, printing station and screen printing device, two first linear guide rails are oppositely provided, and two first linear guide rails are divided into feeding and discharging station and printing station from front to back, and the printing station is movably connected on two first linear guide rails by electric cylinder lifting assembly and reciprocatingly moves between feeding and discharging station and printing station under the driving action of printing station transmission mechanism, and the screen printing device is located above the printing station of two first linear guide rails, and the screen printing device includes support, box being arranged on support, second linear guide rail being arranged in box, printing doctor knife transmission mechanism, printing doctor knife lifting mechanism, printing doctor knife and screen mounting jig being arranged in the bottom of box, two second linear guide rails are oppositely provided and parallel with first linear guide rail, and the printing doctor knife is movably connected on two second linear guide rails by printing doctor knife lifting mechanism and reciprocatingly moves along second linear guide rail under the driving action of printing doctor knife transmission mechanism, and the screen mounting jig is arranged around the moving range of printing doctor knife and is located above two first linear guide rails.
[0007] Further, the side of the printing station towards the printing station is provided with a cleaning doctor blade upwards, the cleaning doctor blade is perpendicular to the moving direction of the printing station, and the bottom of the cleaning doctor blade is provided with a cleaning doctor blade lifting mechanism.
[0008] Further, the two ends of the two first linear guide rails are provided with positioning blocks.
[0009] Further, the opposite sides of the screen mounting jig are provided with air cylinder locking devices.
[0010] Further, the box is pivotally provided with an uncapping.
[0011] Compared with the prior art, the utility model has the beneficial effects that:
[0012] (1) The feeding and discharging stations are integrated in one station, and only one person is needed to operate, which reduces labor costs compared with the prior art of two people operating;
[0013] (2) The printing station of the utility model is provided with a lifting function, and the screen is in a fixed position, when printing, the electric cylinder lifting assembly at the bottom of the printing station can drive the printing station to move upwards to contact the screen, and the printing doctor blade above descends and reciprocally moves left and right under the driving of the printing doctor blade transmission mechanism to print the surface of the hard ceramic, after printing, the printing station and the printing doctor blade are reset respectively, and the printing station returns to the feeding and discharging station for discharging, which is more efficient than the prior art of using a doctor blade lifting mechanism to drive the doctor blade and the screen to move downwards;
[0014] (3) The cleaning scraper vertically to the moving direction of the printing table is arranged on the side of the printing table facing the printing station, and the cleaning scraper lifting mechanism at the bottom of the cleaning scraper can drive the cleaning scraper to rise and contact the screen when the printing table returns to the feeding and discharging station after each printing is completed, so that the surface of the screen is cleaned during the returning process of the printing table, and the cleaning method does not need to be stopped, and compared with the existing cleaning method of disassembling the screen, the operation is simpler, and the normal operation of the equipment is not affected. BRIEF DESCRIPTION OF DRAWINGS
[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the drawings needed to be used in the embodiments or prior art description will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the present utility model, and other drawings can be obtained by those skilled in the art without creative labor.
[0016] Figure 1 An external structure perspective view of the three-dimensional hard ceramic unit surface metallization equipment is provided.
[0017] Figure 2 An internal structure perspective view of the three-dimensional hard ceramic unit surface metallization equipment is provided.
[0018] Figure 3 A side view of the three-dimensional hard ceramic unit surface metallization equipment is provided. Figure 2 A side view of the three-dimensional hard ceramic unit surface metallization equipment is provided. DETAILED DESCRIPTION
[0019] In order to make the purpose, technical scheme and advantages of the present utility model more clear and obvious, the present utility model will be further described in detail below in combination with the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model, and are not used to limit the present utility model.
[0020] In order to illustrate the technical scheme of the present utility model, the following will be described through specific embodiments.
[0021] EMBODIMENT
[0022] Please refer to Figures 1 to 3 The present embodiment provides a three-dimensional hard ceramic unit surface metallization equipment, which comprises a rack 1, a working platform 2 arranged on the rack 1, a first linear guide rail 3 arranged on the working platform 2, a printing table driving mechanism 4, a printing table 5 and a screen printing device 6.
[0023] Among them:
[0024] The first linear guide rail 3 is provided with two positioning blocks 7 at two ends, and the two first linear guide rails 3 are divided into an upper and lower material loading and unloading station and a printing station. The printing table 5 is movably connected to the two first linear guide rails 3 through the electric cylinder lifting assembly 8 and reciprocally moves between the material loading and unloading station and the printing station under the driving action of the printing table transmission mechanism 4. The cleaning doctor 9 is provided on the side of the printing table 5 facing the printing station and is perpendicular to the moving direction of the printing table 5. The cleaning doctor 9 is provided with a cleaning doctor lifting mechanism 10 at the bottom.
[0025] The screen printing device 6 is located above the printing station of the two first linear guide rails 3. The screen printing device 6 comprises a bracket 61, a box body 62 provided on the bracket 61, a second linear guide rail 63 provided in the box body 62, a printing doctor transmission mechanism 64, a printing doctor lifting mechanism 65, a printing doctor 66, and a screen mounting jig 66 provided at the bottom of the box body 62. The box body 62 is provided with an opening cover 67 pivotally arranged thereon. The second linear guide rail 63 is provided with two parallel first linear guide rails 3. The printing doctor 66 is movably connected to the two second linear guide rails 63 through the printing doctor lifting mechanism 65 and reciprocally moves along the second linear guide rail 63 under the driving action of the printing doctor transmission mechanism 64. The screen mounting jig 66 is arranged around the moving range of the printing doctor 66 and is located above the two first linear guide rails 3. The screen mounting jig 66 is provided with a cylinder locking device 68 on the opposite sides. The screen is mounted at the bottom of the screen mounting jig 66 and is fixed by the cylinder locking devices 68 on the two sides.
[0026] The device integrates the material loading and unloading stations in one station. Only one person is needed to operate the device, which reduces labor costs compared with the existing two-person operation.
[0027] The printing table of the device is provided with a lifting function, and the screen is in a fixed position. When printing, the electric cylinder lifting assembly 8 at the bottom of the printing table 5 drives the printing table 5 to move upward to contact the screen. At the same time, the printing doctor 66 above descends and reciprocally moves left and right under the driving action of the printing doctor transmission mechanism 64 to print on the surface of the hard ceramic. After printing is completed, the printing table 5 and the printing doctor 66 are reset, respectively, and the printing table 5 returns to the material loading and unloading station for unloading. This working mode is more efficient than the existing mode in which the doctor lifting mechanism drives the doctor and the screen to move downward together.
[0028] The device is provided with the cleaning doctor 9 which is perpendicular to the moving direction of the printing table 5 on the side of the printing table 5 which faces the printing station and is upward, and the cleaning doctor lifting mechanism 10 at the bottom of the cleaning doctor 9 can drive the cleaning doctor 9 to rise and contact the screen when the printing table 5 returns to the feeding and discharging station after each printing is completed, so that the surface of the screen is cleaned during the returning process of the printing table 5, and the cleaning mode does not need to stop for cleaning, the operation is simpler relative to the existing cleaning mode of disassembling the screen, and the normal operation of the device is not affected.
[0029] The above is only the preferred embodiment of the present application, and is not used to limit the present application, and any modification, equivalent replacement and improvement within the spirit and principle of the present application should be included in the protection scope of the present application.
Claims
1. A three-dimensional hard ceramic unit surface metallization apparatus, characterized by: The utility model relates to a printing device, including frame, the work platform of setting in frame and setting first linear guide rail, printing platform transmission mechanism, printing platform and silk screen printing device on the work platform, two first linear guide rails are oppositely arranged, and two first linear guide rails are divided into feeding and discharging station and printing station from front to back, and the printing platform is movably connected on two first linear guide rails through electric cylinder lifting assembly and reciprocatingly moves between feeding and discharging station and printing station under the driving action of printing platform transmission mechanism, the silk screen printing device is located above the printing station of two first linear guide rails, and the silk screen printing device includes support, box body setting in support, second linear guide rail setting in box body, printing doctor knife transmission mechanism, printing doctor knife lifting mechanism, printing doctor knife and silk screen mounting jig setting in the bottom of box body, two second linear guide rails are oppositely arranged and parallel with first linear guide rail, the printing doctor knife is movably connected on two second linear guide rails through printing doctor knife lifting mechanism and reciprocatingly moves along second linear guide rail under the driving action of printing doctor knife transmission mechanism, and the silk screen mounting jig is set around the movement range of printing doctor knife and is located above two first linear guide rails.
2. The apparatus for surface metallization of three-dimensional hard ceramic units according to claim 1, characterized in that: The side of printing platform towards printing station is provided with cleaning doctor knife upwards, the cleaning doctor knife is perpendicular to the moving direction of printing platform, and the bottom of cleaning doctor knife is provided with cleaning doctor knife lifting mechanism.
3. The apparatus for surface metallization of three-dimensional hard ceramic units according to claim 1, characterized in that: The both ends of two first linear guide rails are provided with positioning block.
4. The apparatus for surface metallization of three-dimensional hard ceramic units according to claim 1, characterized in that: The opposite sides of silk screen mounting jig are provided with air cylinder locking device.
5. The apparatus for surface metallization of three-dimensional hard ceramic units according to claim 1, characterized in that: The box body is pivotally provided with uncapping.