Continuous filling mechanism for special-shaped bottles
By designing a continuous filling mechanism for irregularly shaped bottles, the automated conveying and filling of irregularly shaped bottles is achieved using a conveyor chain and cylinder linkage system, solving the problem of low efficiency in the filling process of irregularly shaped bottles and ensuring the continuity and quality of filling.
Patent Information
- Application Number
- CN202520032653.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-07
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-01-07
AI Technical Summary
In existing technologies, the filling process for irregularly shaped bottles cannot be made continuous, resulting in low efficiency. Furthermore, the bottles are prone to tipping over during manual handling, which affects filling efficiency.
A continuous filling mechanism for irregularly shaped bottles was designed, which adopts a conveyor chain and a cylinder-linkage insertion system to realize the automated conveying and filling of irregularly shaped bottles. It includes a first conveying section and a second conveying section. The irregularly shaped bottles are moved from the first conveying section to the bottom of the filling device for powder filling through the cooperation of cylinders and linkages. The filling quality is ensured by using a vacuum and inert gas environment.
It enables automatic and continuous filling of irregularly shaped bottles, improving filling efficiency, and ensures the quality and stability of powder through an oxygen-free environment, avoiding the problem of tipping over during manual handling.
Smart Images

Figure CN223850975U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to powder filling technical field, concretely relates to a special-shaped bottle continuous filling mechanism. BACKGROUND
[0002] Powder oxygen-free filling technology is a kind of technology that fills powder-like materials in an oxygen-free or low-oxygen environment. With the continuous development of science and technology, powder oxygen-free filling technology is increasingly widely used in various fields. In the food industry, this technology can be used to protect food powder from the influence of oxygen and extend the shelf life of food. In the pharmaceutical industry, this technology can be used to protect the active ingredients of drug powder and improve the stability and efficacy of drugs. In the chemical industry, this technology can be used to prevent powder from reacting with oxygen and improve the safety and quality of products. However, during the powder filling process, an oxygen-free bin is often needed, and the conveying chain cannot continuously convey the packaging bottles, often requiring manual transfer, which cannot achieve continuous filling of the packaging bottles, affecting the efficiency of continuous filling. In addition, due to the special shape of the special-shaped packaging bottles, they are prone to overturning during manual transfer, which also affects the efficiency of filling. SUMMARY
[0003] To overcome the shortcomings of the prior art, the utility model provides a special-shaped bottle continuous filling mechanism that can automatically transport special-shaped bottles on the conveying chain, thereby achieving continuous filling of special-shaped bottles.
[0004] The technical solution of the utility model is as follows:
[0005] A special-shaped bottle continuous filling mechanism includes a conveying chain, a tray slidingly arranged on the conveying chain, and a filling device for filling powder into the special-shaped bottle. The conveying chain includes a first conveying section and a second conveying section arranged in sequence along the direction of travel of the special-shaped bottle. The filling port of the filling device is located above the second conveying section.
[0006] Both sides of the tray are provided with insertion holes.
[0007] A first transfer cylinder is provided on one side of the second conveying section and located near one end of the first conveying section. The output end of the first transfer cylinder is connected to a first connecting rod, which is parallel to the second conveying section. A plurality of first insertion rod cylinders are provided on the first connecting rod. The output end of the first insertion rod cylinder is provided with a first insertion rod that can be inserted into the insertion hole. The axial direction of the first insertion rod is perpendicular to the length direction of the first connecting rod. After the first insertion rod is inserted into the insertion hole of the tray, the first transfer cylinder moves the first connecting rod and the first insertion rod cylinder to transfer the tray from the first conveying section to the second conveying section.
[0008] The second conveying section is provided with a second moving cylinder on one side of the first moving cylinder and at one end close to the first conveying section, the output end of the second moving cylinder is connected with a second connecting rod, the second connecting rod is parallel to the second conveying section, a plurality of second inserting rod cylinders are arranged on the second connecting rod, the output end of the second inserting rod cylinder is provided with a second inserting rod which can be inserted into the insertion hole, the axial direction of the second inserting rod is perpendicular to the length direction of the second connecting rod, after the second inserting rod is inserted into the insertion hole of the tray, the second moving cylinder moves the second connecting rod and the second inserting rod cylinder to move the tray entering the second conveying section one by one to below the filling port of the filling device.
[0009] Preferably, the middle part of the tray is provided with a groove matched with the bottom of the special-shaped bottle.
[0010] Preferably, the conveying chain further comprises a third conveying section, the third conveying section is arranged at one end of the second conveying section away from the first conveying section.
[0011] The second conveying section is provided with a third moving cylinder on one side of the first moving cylinder and at one end close to the first conveying section, the output end of the second moving cylinder is connected with a second connecting rod, the second connecting rod is parallel to the second conveying section, a plurality of second inserting rod cylinders are arranged on the second connecting rod, the output end of the second inserting rod cylinder is provided with a second inserting rod which can be inserted into the insertion hole, the axial direction of the second inserting rod is perpendicular to the length direction of the second connecting rod, after the second inserting rod is inserted into the insertion hole of the tray, the second moving cylinder moves the second connecting rod and the second inserting rod cylinder to move the tray entering the second conveying section one by one to below the filling port of the filling device.
[0012] Preferably, the conveying chain further comprises an input section, the input section is arranged at one end of the first conveying section away from the second conveying section.
[0013] The input section is provided with a fourth moving cylinder on one side, the output end of the fourth moving cylinder is connected with a fourth connecting rod, the fourth connecting rod is parallel to the input section, a plurality of fourth inserting rod cylinders are arranged on the fourth connecting rod, the output end of the fourth inserting rod cylinder is provided with a fourth inserting rod which can be inserted into the insertion hole, the axial direction of the fourth inserting rod is perpendicular to the length direction of the fourth connecting rod, after the fourth inserting rod is inserted into the insertion hole of the tray, the fourth moving cylinder moves the fourth connecting rod and the fourth inserting rod cylinder to move the tray from the input section to the first conveying section.
[0014] Preferably, the conveying chain further comprises an output section, the output section is arranged at one end of the third conveying section away from the second conveying section.
[0015] The output section is provided with a fifth moving cylinder on one side, the output end of the fifth moving cylinder is connected with a fifth connecting rod, the fifth connecting rod is parallel to the output section, a plurality of fifth inserting rod cylinders are arranged on the fifth connecting rod, the output end of the fifth inserting rod cylinder is provided with a fifth inserting rod which can be inserted into the insertion hole, the axial direction of the fifth inserting rod is perpendicular to the length direction of the fifth connecting rod, after the fifth inserting rod is inserted into the insertion hole of the tray, the fifth moving cylinder moves the fifth connecting rod and the fifth inserting rod cylinder to move the tray from the third conveying section to the output section.
[0016] Preferably, the working chamber, the vacuumizing device and the inert gas charging device are further included, the second conveying section and the filling port of the filling device are located in the working chamber, both ends of the working chamber are provided with sealing doors, the vacuumizing device is communicated with the working chamber through the first pipeline, the inert gas charging device is communicated with the working chamber through the second pipeline, and the oxygen detection sensor and the gas pressure sensor are arranged in the working chamber.
[0017] Preferably, the working chamber, the vacuumizing device and the inert gas charging device are further included, the second conveying section and the filling port of the filling device are located in the working chamber, both ends of the working chamber are provided with sealing doors, the vacuumizing device is communicated with the working chamber through the first pipeline, the inert gas charging device is communicated with the working chamber through the second pipeline, and the oxygen detection sensor and the gas pressure sensor are arranged in the working chamber.
[0018] Preferably, the filling device comprises a hopper, a sleeve, a screw rod and a driving motor, the hopper is located at one end of the sleeve, the bottom of the hopper is provided with a discharge port, the discharge port is the filling port of the filling machine, the sleeve is sleeved outside the screw rod and one end of the screw rod extends into the hopper, the top of the sleeve is provided with a feeding port, and one end of the screw rod away from the hopper is in transmission connection with the output end of the driving motor.
[0019] Preferably, a powder collecting groove is arranged below the filling port of the filling device and at the bottom of the second conveying section, the powder collecting groove is arranged in a downward inclination, the lower end of the powder collecting groove is open, and a collecting bottle is arranged below the lower end of the powder collecting groove.
[0020] Preferably, an electronic scale is arranged below the filling port of the filling device and at the bottom of the second conveying section.
[0021] Compared with the prior art, the utility model has the advantages of:
[0022] The special-shaped bottle continuous filling mechanism sets the conveying chain comprising the first conveying section and the second conveying section, uses the first conveying cylinder, the first connecting rod, the first inserting rod cylinder and the first inserting rod to convey the special-shaped bottle from the first conveying section to the second conveying section, then uses the second conveying cylinder, the second connecting rod, the second inserting rod cylinder and the second inserting rod to convey the special-shaped bottle to below the filling port of the filling device, and then the filling device fills the powder into the special-shaped bottle, the tray with the filled special-shaped bottle is moved out below the filling port of the filling device under the pushing of the following tray, and the following tray is moved to below the filling port of the filling device, so that automatic continuous filling is realized, and the filling efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS
[0023] Figure 1 It is the internal structure perspective view of the utility model.
[0024] Figure 2 The internal structure plan view of the utility model;
[0025] Figure 3 The three-dimensional structure schematic diagram of the second conveying section front section in the utility model;
[0026] Figure 4 The plan view of the second conveying section rear section in the utility model;
[0027] Figure 5 The three-dimensional structure schematic diagram of the input section in the utility model;
[0028] Figure 6 The three-dimensional structure schematic diagram of the output section in the utility model;
[0029] Figure 7 The front view of the utility model;
[0030] Figure 8 The three-dimensional structure schematic diagram of the oxygen-free bin, vacuumizing device and inert gas inflating device in the utility model;
[0031] Figure 9 The three-dimensional structure schematic diagram of the filling device in the utility model.
[0032] The drawing identification:
[0033] 1-conveying chain;11-first conveying section;12-second conveying section;121-first moving cylinder;122-first connecting rod;123-first inserting cylinder;124-first inserting rod;125-second moving cylinder;126-second connecting rod;127-second inserting cylinder;128-second inserting rod;129-third moving cylinder;1210-third connecting rod;1211-third inserting cylinder;1210-third inserting rod;13-third conveying section;14-input section;141-fourth moving cylinder;142-fourth connecting rod;143-fourth inserting cylinder;144-fourth inserting rod;15-output section;151-fifth moving cylinder;152-fifth connecting rod;153-fifth inserting cylinder;154-fifth inserting rod;16-roller;
[0034] 2-tray;21-jack;22-groove;
[0035] 3-filling device;31-hopper;311-discharge port;32-screw sleeve;321-feeding port;33-screw;34-driving motor;35-powder collecting groove;36-collecting bottle;37-electronic scale;38-supporting frame;
[0036] 4-vacuumizing device; 41-first pipeline;
[0037] 5 - inert gas charging device; 51 - second pipe;
[0038] 6 - oxygen-free bin; 61 - transfer bin; 62 - working bin; 63 - buffer bin;
[0039] 7 - sealing door;
[0040] 8 - special-shaped bottle. DETAILED DESCRIPTION
[0041] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0042] In the description of the present application, it should be noted that the orientations or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and thus cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus cannot be understood as limiting the present application. In addition, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connecting" should be understood broadly, for example, can be fixed connection, can also be detachable connection, or integrally connected; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, and can be the communication between two elements. For those skilled in the art, the specific meanings of the above terms in the present application can be understood according to the specific circumstances.
[0043] Referring to Figures 1 to 3 A special-shaped bottle continuous filling mechanism, comprising a conveying chain 1, a tray 2 slidingly arranged on the conveying chain 1, and a filling device 3 for filling powder into a special-shaped bottle 8, the special-shaped bottle 8 being placed on the tray 2 and transported along the conveying chain 1, the conveying chain 1 comprising a first conveying section 11 and a second conveying section 12 arranged in sequence along the advancing direction of the special-shaped bottle 8, and the filling port of the filling device 3 being located above the second conveying section 12;
[0044] The tray 2 is provided with a bushing 21 on each of the two sides;
[0045] The first transfer cylinder 121 is arranged on one side of the second conveying section 12 and close to one end of the first conveying section 11. The output end of the first transfer cylinder 121 is connected to a first connecting rod 122, which is parallel to the second conveying section 12. A plurality of first inserting rod cylinders 123 are arranged on the first connecting rod 122. The output end of the first inserting rod cylinder 123 is provided with a first inserting rod 124 which can be inserted into the insertion hole 21. The axial direction of the first inserting rod 124 is perpendicular to the length direction of the first connecting rod 122. After the first inserting rod 124 is inserted into the insertion hole 21 of the tray 2, the first transfer cylinder 121 moves the first connecting rod 122 and the first inserting rod cylinder 123 to transfer the tray 2 from the first conveying section 11 to the second conveying section 12. When it is necessary to transfer the special-shaped bottle 8 from the first conveying section 11 to the second conveying section 12, the first connecting rod 122 is first driven by the first transfer cylinder 121 to move towards the first conveying section 11 until the first inserting rod 124 is aligned with the insertion hole 21 of the tray 2. Then the first inserting rod 124 is inserted into the insertion hole 21 of the tray 2 by driving the first inserting rod cylinder 123. Subsequently, the first connecting rod 122 is driven by the first transfer cylinder 121 to move towards the second conveying section 12. At this time, the first connecting rod 122 drives the first inserting rod cylinder 123, the first inserting rod 124, the tray 2 on the first conveying section 11 and the special-shaped bottle 8 on the tray 2 to move towards the second conveying section 12, thereby transferring the special-shaped bottle 8 to the second conveying section 12. Finally, the first inserting rod 124 is driven by the first inserting rod cylinder 123 to move away from the insertion hole 21 of the tray 2, waiting for the next transfer. In this embodiment, three first inserting rod cylinders 123 are arranged on the first connecting rod 122. The first transfer cylinder 121 can simultaneously transfer three trays 2 on the first conveying section 11 to the second conveying section 12 by single movement. Of course, the number of first inserting rod cylinders 123 can be increased or decreased according to needs, which is not limited herein. Arranging the first transfer cylinder 121 on one side of the second conveying section 12 instead of one side of the first conveying section 11 can shorten the length of the first conveying section 11, thereby shortening the length of the conveying chain 1 and saving more space.
[0046] The second conveying section 12 is provided with a second moving cylinder 125 at one end close to the first conveying section 11 and opposite to one side of the first moving cylinder 121. The output end of the second moving cylinder 125 is connected to a second connecting rod 126, which is parallel to the second conveying section 12. The second connecting rod 126 is provided with a plurality of second inserting rod cylinders 127. The output end of the second inserting rod cylinder 127 is provided with a second inserting rod 128 which can be inserted into the insertion hole 21. The axial direction of the second inserting rod 128 is perpendicular to the length direction of the second connecting rod 126. After the second inserting rod 128 is inserted into the insertion hole 21 of the tray 2, the second moving cylinder 125 moves the second connecting rod 126 and the second inserting rod cylinder 127 to move the tray 2 entering the second conveying section 12 one by one to below the filling port of the filling device 3. When filling is needed, the second inserting rod 128 is driven by the second inserting rod cylinder 127 to be inserted into the insertion hole 21 of the tray 2, and then the second connecting rod 126 is driven by the second moving cylinder 125 to move towards the filling port of the filling device 3. At this time, the second connecting rod 126 drives the second inserting rod cylinder 127, the second inserting rod 128, the tray 2 on the second conveying section 12 and the special-shaped bottle 8 on the tray 2 to move towards the filling port of the filling device 3, so as to move the special-shaped bottle 8 to below the filling port of the filling device 3. The powder is filled into the special-shaped bottle 8 by starting the filling device 3. Then the second inserting rod 128 is driven by the second inserting rod cylinder 127 to move away from the insertion hole 21 of the tray 2. Then the second connecting rod 126 is driven by the second inserting rod cylinder 127 to reset the second inserting rod cylinder 127 and the second inserting rod 128, so that the second connecting rod 126 returns to the initial position to wait for the next moving. The special-shaped bottle 8 can be moved one by one to below the filling port of the filling device 3 by controlling the moving distance of the second connecting rod 126. At the same time, the special-shaped bottle 8 which has completed filling can be moved out of below the filling port of the filling device 3 one by one. The moving distance of single movement is equal to the length of one tray 2. In addition, the tray 2 which has moved out of below the filling port of the filling device 3 is pushed by the rear tray 2 to move along the second conveying section 12 to the outlet end of the second conveying section 12. In this embodiment, the second connecting rod 126 is provided with three second inserting rod cylinders 127. The second moving cylinder 125 can move three special-shaped bottles 8 on the second conveying section 12 at the same time in single movement. Of course, the number of the second inserting rod cylinders 127 can be increased or decreased according to needs, which is not limited here.
[0047] By setting the conveying chain 1 comprising the first conveying section 11 and the second conveying section 12, the special-shaped bottle 8 is transferred from the first conveying section 11 to the second conveying section 12 by the first transfer cylinder 121, the first connecting rod 122, the first inserting rod cylinder 123 and the first inserting rod 124, and then transferred to below the filling port of the filling device 3 by the second transfer cylinder 125, the second connecting rod 126, the second inserting rod cylinder 127 and the second inserting rod 128, and then the filling device 3 fills the powder into the special-shaped bottle 8, and the tray 2 on which the special-shaped bottle 8 is placed is moved out of below the filling port of the filling device 3 by the push of the next tray 2, while the next tray 2 is moved to below the filling port of the filling device 3, so that the automatic and continuous filling is realized, and the efficiency of filling is improved.
[0048] Preferably, referring to Figure 3 , the middle part of the tray 2 is provided with a groove 22 matched with the bottom of the special-shaped bottle 8, so that the special-shaped bottle 8 can be stably placed on the tray 2, and the special-shaped bottle 8 is prevented from being tilted, so as to avoid affecting the efficiency of filling.
[0049] Preferably, referring to Figure 3 and Figure 4 , a plurality of rollers 17 are arranged on the conveying chain 1 along the advancing direction of the special-shaped bottle 8, so that the tray 2 can slide, and the resistance of the transfer of the special-shaped bottle 8 is reduced, so as to facilitate the transfer of the special-shaped bottle 8.
[0050] Preferably, referring to Figure 1 , Figure 2 and Figure 4 , the conveying chain 1 further comprises a third conveying section 13, and the third conveying section 13 is arranged at one end of the second conveying section 12 away from the first conveying section 11.
[0051] The third transfer cylinder 129 is arranged on one side of the second conveying section 12 and close to one end of the third conveying section 13. The output end of the third transfer cylinder 129 is connected to a third connecting rod 1210 which is parallel to the second conveying section 12. A plurality of third inserting rod cylinders 1211 are arranged on the third connecting rod 1210. The output end of the third inserting rod cylinder 1211 is provided with a third inserting rod 1212 which can be inserted into the insertion hole 21. The axial direction of the third inserting rod 1212 is perpendicular to the length direction of the third connecting rod 1210. After the third inserting rod 1212 is inserted into the insertion hole 21 of the tray 2, the third transfer cylinder 129 moves the third connecting rod 1210 and the third inserting rod cylinder 1211 to transfer the tray 2 from the second conveying section 12 to the third conveying section 13. When it is needed to transfer the special-shaped bottle 8 from the second conveying section 12 to the third conveying section 13, the third inserting rod 1212 is first driven by the third inserting rod cylinder 1211 to be inserted into the insertion hole 21 of the tray 2, and then the third connecting rod 1210 is driven by the third transfer cylinder 129 to move towards the third conveying section 13. At this time, the third connecting rod 1210 drives the third inserting rod cylinder 1211, the third inserting rod 1212, the tray 2 on the third conveying section 13 and the special-shaped bottle 8 on the tray 2 to move towards the third conveying section 13, so as to transfer the special-shaped bottle 8 to the third conveying section 13. Subsequently, the third inserting rod 1212 is driven by the third inserting rod cylinder 1211 to be separated from the insertion hole 21 of the tray 2, and then the third connecting rod 1210 is driven by the third transfer cylinder 129 to drive the third inserting rod cylinder 1211 and the third inserting rod 1212 to reset. In this embodiment, three third inserting rod cylinders 1211 are arranged on the third connecting rod 1210. The three special-shaped bottles 8 on the second conveying section 12 can be simultaneously transferred to the third conveying section 13 by a single movement of the third inserting rod cylinder 1211. Of course, the number of the third inserting rod cylinder 1211 can be increased or decreased according to needs, which is not limited herein. The third transfer cylinder 129 is arranged on one side of the second conveying section 12 instead of being arranged on one side of the third conveying section 13, which can shorten the length of the third conveying section 13, thereby shortening the length of the conveying chain 1 and saving more space.
[0052] Preferably, referring to Figure 1 、 Figure 2 and Figure 5 , the conveying chain 1 further comprises an input section 14 which is arranged at one end of the first conveying section 11 away from the second conveying section 12. The input section 14 is used for inputting the special-shaped bottle 8. The operator can place the special-shaped bottle 8 on the tray 2 of the input section 14.
[0053] The fourth transfer cylinder 141 is arranged on one side of the input section 14, and the output end of the fourth transfer cylinder 141 is connected to a fourth connecting rod 142 which is parallel to the input section 14. A plurality of fourth inserting rod cylinders 143 are arranged on the fourth connecting rod 142, and the output end of the fourth inserting rod cylinder 143 is provided with a fourth inserting rod 144 which can be inserted into the insertion hole 21. The axial direction of the fourth inserting rod 144 is perpendicular to the length direction of the fourth connecting rod 142. After the fourth inserting rod 144 is inserted into the insertion hole 21 of the tray 2, the fourth transfer cylinder 141 moves the tray 2 from the input section 14 to the first conveying section 11 by moving the fourth connecting rod 142 and the fourth inserting rod cylinder 143. When it is necessary to move the special-shaped bottle 8 from the input section 14 to the first conveying section 11, the fourth inserting rod 144 is first inserted into the insertion hole 21 of the tray 2 by driving the fourth inserting rod cylinder 143, and then the fourth connecting rod 142 is moved in the direction of the first conveying section 11 by driving the fourth connecting rod 142 by the fourth transfer cylinder 141. At this time, the fourth connecting rod 142 drives the fourth inserting rod cylinder 143, the fourth inserting rod 144, the tray 2 on the first conveying section 11 and the special-shaped bottle 8 on the tray 2 to move in the direction of the first conveying section 11, so as to move the special-shaped bottle 8 to the first conveying section 11. Subsequently, the fourth inserting rod 144 is driven by the fourth inserting rod cylinder 143 to move away from the insertion hole 21 of the tray 2, and then the fourth connecting rod 142 is driven by the fourth transfer cylinder 141 to drive the fourth inserting rod cylinder 143 and the fourth inserting rod 144 to reset, so that the fourth connecting rod 142 returns to the side of the input section 14 to wait for the next transfer. In this embodiment, three fourth inserting rod cylinders 143 are arranged on the fourth connecting rod 142, and the fourth transfer cylinder 141 can simultaneously move three special-shaped bottles 8 on the input section 14 to the first conveying section 11 at a time. Of course, the number of fourth inserting rod cylinders 143 can be increased or decreased according to needs, which is not limited herein. The fourth transfer cylinder 141 is arranged on the side of the input section 14 instead of being arranged on the side of the first conveying section 11, which can shorten the length of the first conveying section 11, thereby shortening the length of the conveying chain 1 and saving more space.
[0054] Preferably, referring to Figure 1 、 Figure 2 and Figure 6 , the conveying chain 1 further comprises an output section 15 which is arranged at the end of the third conveying section 13 away from the second conveying section 12, and the output section 15 is used for outputting the special-shaped bottle 8.
[0055] The fifth transfer cylinder 151 is arranged on one side of the output section 15. The output end of the fifth transfer cylinder 151 is connected to a fifth connecting rod 152 which is parallel to the output section 15. A plurality of fifth inserting rod cylinders 153 are arranged on the fifth connecting rod 152. The output end of the fifth inserting rod cylinder 153 is provided with a fifth inserting rod 154 which can be inserted into the insertion hole 21. The axial direction of the fifth inserting rod 154 is perpendicular to the length direction of the fifth connecting rod 152. After the fifth inserting rod 154 is inserted into the insertion hole 21 of the tray 2, the fifth transfer cylinder 151 moves the tray 2 from the third conveying section 13 to the output section 15 by moving the fifth connecting rod 152 and the fifth inserting rod cylinder 153. When it is needed to move the special-shaped bottle 8 from the third conveying section 13 to the output section 15, first, the fifth transfer cylinder 151 drives the fifth connecting rod 152 to move the fifth connecting rod 152 towards the third conveying section 13 until the fifth inserting rod 154 is aligned with the insertion hole 21 of the tray 2. Then, the fifth inserting rod cylinder 153 drives the fifth inserting rod 154 to insert the fifth inserting rod 154 into the insertion hole 21 of the tray 2. After that, the fifth transfer cylinder 151 drives the fifth connecting rod 152 to move towards the output section 15. At this time, the fifth connecting rod 152 drives the fifth inserting rod cylinder 153, the fifth inserting rod 154, the tray 2 on the third conveying section 13 and the special-shaped bottle 8 on the tray 2 to move towards the output section 15, so as to move the special-shaped bottle 8 to the output section 15. Finally, the fifth inserting rod cylinder 153 drives the fifth inserting rod 154 to move away from the insertion hole 21 of the tray 2, and waits for the next movement. In this embodiment, three fifth inserting rod cylinders 153 are arranged on the fifth connecting rod 152. The fifth transfer cylinder 151 can move three special-shaped bottles 8 on the fourth conveying section 14 to the fifth conveying section 15 at one time. Of course, the number of the fifth inserting rod cylinders 153 can be increased or decreased according to the needs, which is not limited herein. The fifth transfer cylinder 151 is arranged on one side of the fifth conveying section 15 instead of being arranged on one side of the fourth conveying section 14, so as to shorten the length of the fourth conveying section 14, thereby shortening the length of the buffer bin 63 and saving more space.
[0056] Preferably, referring to Figure 1 、 Figure 2 、 Figure 7 and Figure 8The work chamber 62, the vacuumizing device 4 and the inert gas filling device 5 are further included, the second conveying section 12 and the filling port of the filling device 3 are located in the work chamber 62, both ends of the work chamber 62 are provided with the sealing doors 7, the vacuumizing device 4 is communicated with the work chamber 62 through the first pipeline 41, the inert gas filling device 5 is communicated with the work chamber 62 through the second pipeline 51, and the oxygen detection sensor and the gas pressure sensor are arranged in the work chamber 62 (the oxygen detection sensor and the gas pressure sensor are not shown in the figure). The work chamber 62 is an oxygen-free chamber 6, during the filling, the sealing door 7 of the work chamber 62 close to the first conveying section 11 is opened first, the special-shaped bottle 8 is moved into the work chamber 62 through the conveying chain 1, then the sealing door 7 of the work chamber 62 close to the first conveying section 11 is closed, the work chamber 62 is vacuumized and filled with inert gas, so that the special-shaped bottle 8 is in the oxygen-free inert gas environment in the work chamber 62, and it is ensured that the special-shaped bottle 8 is in the oxygen-free inert gas environment during the filling, so as to ensure the quality of the filling; after the filling is completed, the sealing door 7 of the work chamber 62 away from the first conveying section 11 is opened first, then the special-shaped bottle 8 is moved out of the work chamber 62 through the conveying chain 1, and finally the sealing door 7 of the work chamber 62 away from the first conveying section 11 is closed.
[0057] Preferably, referring to Figure 1 、 Figure 2 、 Figure 7 and Figure 8 , the transfer chamber 61 and the buffer chamber 63 are further included, the transfer chamber 61, the work chamber 62 and the buffer chamber 63 are sequentially connected, the transfer chamber 61, the work chamber 62 and the buffer chamber 63 are all oxygen-free chambers 6, the first conveying section 11 is located in the transfer chamber 61, the third conveying section 13 is located in the buffer chamber 63, the end of the transfer chamber 61 away from the work chamber 62, between the transfer chamber 61 and the work chamber 62, between the work chamber 62 and the buffer chamber 63 and the end of the buffer chamber 63 away from the work chamber 62 are all provided with the sealing doors 7, the vacuumizing device 4 is sequentially communicated with the transfer chamber 61, the work chamber 62 and the buffer chamber 63 through the first pipeline 41, the inert gas filling device 5 is sequentially communicated with the transfer chamber 61, the work chamber 62 and the buffer chamber 63 through the second pipeline 51, and the oxygen detection sensor and the gas pressure sensor are arranged in the transfer chamber 61 and the buffer chamber 63. During the filling, the special-shaped bottle 8 is moved into the transfer chamber 61 through the conveying chain 1 first, the special-shaped bottle 8 is vacuumized and filled with inert gas in the transfer chamber 61, so that the special-shaped bottle 8 is in the oxygen-free inert gas environment in the transfer chamber 61, then the special-shaped bottle 8 enters the work chamber 62 to be vacuumized and filled with inert gas again, so as to further ensure that the special-shaped bottle 8 is in the oxygen-free inert gas environment during the filling, thereby ensuring the quality of the filling, and the external gas remaining in the transfer chamber 61 can be prevented from entering the work chamber 62;
[0058] After the filling is completed, the third vacuumizing and inert gas filling are performed on the buffer bin 63, then the special-shaped bottle 8 is moved to the buffer bin 63 through the conveying chain 1, the sealing door 8 at the end of the buffer bin 63 away from the working bin 62 is opened after the sealing door 8 between the working bin 62 and the buffer bin 63 is closed, the special-shaped bottle 8 is moved out of the buffer bin 63, so that the residual external gas in the buffer bin 63 can be prevented from entering the working bin 62, thereby avoiding affecting the subsequent powder filling in the working bin 62.
[0059] After the special-shaped bottle 8 is vacuumized and filled with inert gas in the buffer bin 63 and the working bin 62 in turn, the powder filling is performed in the working bin 62, and the cap is screwed after the filling is completed, so that the special-shaped bottle 8 is sealed, and the quality of the powder in the special-shaped bottle 8 is ensured.
[0060] Preferably, the three communication openings of the first pipeline 41 and the three communication openings of the second pipeline 51 which are in communication with the buffer bin 63, the working bin 62 and the buffer bin 63 are respectively provided with on-off valves to separately control the on-off of the first pipeline 41 and the second pipeline 51 which are in communication with the buffer bin 63, the working bin 62 and the buffer bin 63, so that the vacuumizing process and the inert gas filling process of the buffer bin 63, the working bin 62 and the buffer bin 63 can be separately controlled.
[0061] Preferably, the working bin 62 is provided with a humidity sensor (not shown in the figure), through the setting of the humidity sensor, the humidity level in the working bin 62 can be monitored in real time, the humidity in the bin is ensured to be kept in a suitable range, and the humidity abnormality can be found in time, so that the powder is prevented from being damaged due to damp. In addition, the humidity sensor can also be arranged in the buffer bin 63 and / or the buffer bin 61 to detect the humidity in the buffer bin 63 and / or the buffer bin 61 in real time. In the embodiment, the humidity requirement of the three oxygen-free bins is ≤20%, and the humidity requirement can be adjusted according to the actual situation.
[0062] Preferably, referring to Figure 9 The filling device 3 comprises a hopper 31, a screw sleeve 32, a screw rod 33 and a driving motor 34, the hopper 31 is located at one end of the screw sleeve 32, the bottom of the hopper 31 is provided with a discharge port 311 which is a filling port of the filling machine, the screw sleeve 32 is sleeved outside the screw rod 33 and one end of the screw rod 33 extends into the hopper 31, the top of the screw sleeve 32 is provided with a feeding port 321, the powder can be supplemented into the screw sleeve 32 through the feeding port 321, and one end of the screw rod 33 away from the hopper 31 is in transmission connection with the output end of the driving motor 34. The driving motor 34 drives the screw rod 33 to rotate in the screw sleeve 32, the screw rod 33 drives the powder in the screw sleeve 32 to move to the hopper 31, and the powder in the hopper 31 is filled into the special-shaped bottle 8 below through the discharge port 311.
[0063] Preferably, referring to Figure 9, in order to avoid the powder scattering and accumulating on the second conveying section 12 due to the too small bottle mouth of the special-shaped bottle 8 affecting the tray 2 moving, a powder collecting groove 35 is arranged below the filling port of the filling device 3 and at the bottom of the second conveying section 12, the powder collecting groove 35 is arranged downwardly inclined, the lower end of the powder collecting groove 35 is opened, and a collecting bottle 36 is arranged below the lower end of the powder collecting groove 35 for collecting the powder falling from the powder collecting groove 35.
[0064] Preferably, referring to Figure 9 , an electronic scale 37 is arranged below the filling port of the filling device 3 and at the bottom of the second conveying section 12, in order not to affect the powder collecting groove 35, the electronic scale 37 is installed on the bottom of the second conveying section 12 through a support frame 38, the upper end of the support frame 38 is installed on the side of the second conveying section 12, and the electronic scale 37 weighs the total weight of the special-shaped bottle 8, the powder in the special-shaped bottle 8, the tray 2 and the support frame 38. The electronic scale 37 detects the total weight in real time, and the filling is ended when the total weight reaches the target weight. The total weight can be adjusted by adjusting the total weight of the special-shaped bottle 8, the tray 2 and the support frame 38, so as to adjust the weight of the filled powder.
[0065] The powder is filled by using the above-mentioned special-shaped bottle continuous filling mechanism, which includes the following steps:
[0066] S1: Place the special-shaped bottle 8 on the tray 2 of the input section 14, open the sealing door 8 away from the working chamber 62 of the transfer chamber 61, keep the remaining sealing doors 8 closed, move the tray 2 with the special-shaped bottle 8 into the first conveying section 11 in the transfer chamber 61 through the fourth moving cylinder 141, the fourth connecting rod 142, the fourth inserting cylinder 143 and the fourth inserting rod 144, then close the sealing door 8 away from the working chamber 62 of the transfer chamber 61, and then use the vacuumizing device 4 to exhaust the gas in the transfer chamber 61, and at the same time use the inert gas filling device 5 to inject inert gas into the transfer chamber 61 until the oxygen detection sensor and the gas pressure sensor in the transfer chamber 61 reach the set value;
[0067] S2: Open the sealing door 8 between the transfer chamber 61 and the working chamber 62, keep the remaining sealing doors 8 closed, move the tray 2 with the special-shaped bottle 8 into the second conveying section 12 of the working chamber 62 through the first moving cylinder 121, the first connecting rod 122, the first inserting cylinder 123 and the first inserting rod 124, then close the sealing door 8 between the transfer chamber 61 and the working chamber 62, and then use the vacuumizing device 4 to exhaust the gas in the working chamber 62, and at the same time use the inert gas filling device 5 to inject inert gas into the working chamber 62 until the oxygen detection sensor and the gas pressure sensor in the working chamber 62 reach the set value;
[0068] S3: Move the tray 2 with the special-shaped bottles 8 to below the filling port of the filling device 3 by the second transfer cylinder 125, the second connecting rod 126, the second inserting cylinder 127 and the second inserting rod 128, and start the filling device 3 to fill the powder into the special-shaped bottles 8;
[0069] S4: Use the vacuumizing device 4 to discharge the gas in the buffer chamber 63, and use the inert gas filling device 5 to inject the inert gas into the buffer chamber 63 until the oxygen detection sensor and the gas pressure sensor in the buffer chamber 63 reach the set value, then open the sealing door 8 between the working chamber 62 and the buffer chamber 63, and keep the other sealing doors 8 closed, move the tray 2 with the special-shaped bottles 8 to the third conveying section 13 in the buffer chamber 63 by the third transfer cylinder 129, the third connecting rod 1210, the third inserting cylinder 1211 and the third inserting rod 1212, and then close the sealing door 8 between the working chamber 62 and the buffer chamber 63;
[0070] S5: Open the sealing door 8 at the end of the buffer chamber 63 away from the working chamber 62, and keep the other sealing doors 8 closed, move the tray 2 with the special-shaped bottles 8 out of the third conveying section 13 in the buffer chamber 63 and to the output section 15 by the fifth transfer cylinder 151, the fifth connecting rod 152, the fifth inserting cylinder 153 and the fifth inserting rod 154, and finally close the sealing door 8 at the end of the buffer chamber 63 away from the working chamber 62.
[0071] It should be noted that the set values of the oxygen detection sensor and the gas pressure sensor in the buffer chamber 63, the working chamber 62 and the buffer chamber 2 can be set according to the needs of powder filling.
[0072] In this embodiment, there are three special-shaped bottles 8 in each batch, and the same batch of trays 2 with the special-shaped bottles 8 are simultaneously moved from the input section 14 to the first conveying section 11 in the buffer chamber 61, from the first conveying section 11 in the buffer chamber 61 to the second conveying section 12 in the working chamber 62, from the second conveying section 12 in the working chamber 62 to the third conveying section 13 in the buffer chamber 63 after powder filling in the working chamber 62, and finally from the third conveying section 13 in the buffer chamber 63 to the output section 15.
[0073] After the tray 2 with the previous batch of special-shaped bottles 8 is moved from the first conveying section 11 in the transfer warehouse 61 to the second conveying section 12 in the working warehouse 62, the sealing door 8 at the end of the transfer warehouse 61 away from the working warehouse 62 is opened to move the next batch of special-shaped bottles 8 into the transfer warehouse 61; after the tray 2 with the previous batch of special-shaped bottles 8 is moved from the second conveying section 12 in the working warehouse 62 to the third conveying section 13 in the buffer warehouse 63, the sealing door 8 between the transfer warehouse 61 and the working warehouse 62 is opened to move the next batch of special-shaped bottles 8 into the working warehouse 62; after the tray 2 with the previous batch of special-shaped bottles 8 is moved from the third conveying section 13 in the buffer warehouse 63 to the output section 15, the sealing door 8 between the working warehouse 62 and the buffer warehouse 63 is opened to move the next batch of special-shaped bottles 8 into the buffer warehouse 63; after the tray 2 with the previous batch of special-shaped bottles 8 is moved out of the output section 15, the sealing door 8 at the end of the buffer warehouse 63 away from the working warehouse 62 is opened to move the next batch of special-shaped bottles 8 into the output section 15. That is, after the previous batch of special-shaped bottles 8 is moved out, the next batch of special-shaped bottles 8 is moved in, which can ensure continuous filling, shorten the waiting time, and thus improve the filling efficiency.
[0074] The above is only a preferred embodiment of the present application, and is not used to limit the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A continuous filling mechanism for irregular-shaped bottles, comprising a conveying chain, a tray slidingly arranged on the conveying chain, and a filling device for filling powder into the irregular-shaped bottles, wherein the conveying chain comprises a first conveying section and a second conveying section arranged in sequence along a direction in which the irregular-shaped bottles travel, and a filling port of the filling device is located above the second conveying section; both sides of the tray are provided with insertion holes; one side of the second conveying section and located close to one end of the first conveying section is provided with a first moving cylinder, an output end of the first moving cylinder is connected with a first connecting rod, the first connecting rod is parallel to the second conveying section, a plurality of first insertion rod cylinders are arranged on the first connecting rod, an output end of each of the first insertion rod cylinders is provided with a first insertion rod which can be inserted into the insertion hole, an axial direction of the first insertion rod is perpendicular to a length direction of the first connecting rod, and after the first insertion rod is inserted into the insertion hole of the tray, the first moving cylinder moves the tray from the first conveying section to the second conveying section by moving the first connecting rod and the first insertion rod cylinders; one side of the second conveying section and located close to one end of the first conveying section is provided with a second moving cylinder, an output end of the second moving cylinder is connected with a second connecting rod, the second connecting rod is parallel to the second conveying section, a plurality of second insertion rod cylinders are arranged on the second connecting rod, an output end of each of the second insertion rod cylinders is provided with a second insertion rod which can be inserted into the insertion hole, an axial direction of the second insertion rod is perpendicular to a length direction of the second connecting rod, and after the second insertion rod is inserted into the insertion hole of the tray, the second moving cylinder moves the tray entering the second conveying section one by one to below the filling port of the filling device by moving the second connecting rod and the second insertion rod cylinders. 2.The continuous filling mechanism for irregular-shaped bottles according to claim 1, wherein a recess adapted to a bottom of the irregular-shaped bottle is arranged in a middle portion of the tray. 3.The continuous filling mechanism for irregular-shaped bottles according to claim 1, wherein the conveying chain further comprises a third conveying section, and the third conveying section is arranged at one end of the second conveying section away from the first conveying section; one side of the second conveying section and located close to one end of the third conveying section is provided with a third moving cylinder, an output end of the third moving cylinder is connected with a third connecting rod, the third connecting rod is parallel to the second conveying section, a plurality of third insertion rod cylinders are arranged on the third connecting rod, an output end of each of the third insertion rod cylinders is provided with a third insertion rod which can be inserted into the insertion hole, an axial direction of the third insertion rod is perpendicular to a length direction of the third connecting rod, and after the third insertion rod is inserted into the insertion hole of the tray, the third moving cylinder moves the tray from the second conveying section to the third conveying section by moving the third connecting rod and the third insertion rod cylinders. 4.The continuous filling mechanism for irregular-shaped bottles according to claim 1, wherein the conveying chain further comprises an input section, and the input section is arranged at one end of the first conveying section away from the second conveying section. The fourth transfer cylinder is arranged on one side of the input section, and the output end of the fourth transfer cylinder is connected with a fourth connecting rod which is parallel to the input section.
5. The continuous filling mechanism for special-shaped bottles according to claim 3, wherein, The conveying chain further comprises an output section which is arranged at one end of the third conveying section away from the second conveying section. The fifth transfer cylinder is arranged on one side of the output section, and the output end of the fifth transfer cylinder is connected with a fifth connecting rod which is parallel to the output section.
6. The continuous filling mechanism for special-shaped bottles according to claim 3, wherein, Further comprising a working chamber, a vacuumizing device and an inert gas filling device, the second conveying section and the filling port of the filling device are located in the working chamber, both ends of the working chamber are provided with sealing doors, the vacuumizing device is communicated with the working chamber through a first pipeline, the inert gas filling device is communicated with the working chamber through a second pipeline, and the working chamber is provided with an oxygen detection sensor and a gas pressure sensor.
7. The continuous filling mechanism for special-shaped bottles according to claim 6, wherein, Further comprising a transfer chamber and a buffer chamber, the transfer chamber, the working chamber and the buffer chamber are connected in sequence, the first conveying section is located in the transfer chamber, the third conveying section is located in the buffer chamber, and both ends of the transfer chamber away from the working chamber, between the transfer chamber and the working chamber, between the working chamber and the buffer chamber, and both ends of the buffer chamber away from the working chamber are provided with sealing doors, the vacuumizing device is communicated with the transfer chamber, the working chamber and the buffer chamber in sequence through a first pipeline, the inert gas filling device is communicated with the transfer chamber, the working chamber and the buffer chamber in sequence through a second pipeline, and the transfer chamber and the buffer chamber are provided with an oxygen detection sensor and a gas pressure sensor.
8. The continuous filling mechanism for special-shaped bottles according to claim 1, wherein, The filling device comprises a hopper, a sleeve, a screw rod and a driving motor, the hopper is located at one end of the sleeve, the bottom of the hopper is provided with a discharge port, the discharge port is a filling port of the filling machine, the sleeve is sleeved outside the screw rod and one end of the screw rod extends into the hopper, the top of the sleeve is provided with a feeding port, and the end of the screw rod away from the hopper is in transmission connection with the output end of the driving motor.
9. The continuous filling mechanism for special-shaped bottles according to claim 8, characterized in that, A powder collecting groove is arranged directly below the filling port of the filling device and at the bottom of the second conveying section, the powder collecting groove is arranged in a downward inclination, the lower end of the powder collecting groove is open, and a collecting bottle is arranged below the lower end of the powder collecting groove.
10. The continuous filling mechanism for special-shaped bottles according to claim 8, characterized in that, An electronic scale is arranged directly below the filling port of the filling device and at the bottom of the second conveying section.