Scraper for conveying wood shavings
The adjustable guide vane design solves the problem of fixed and unadjustable guide vanes in the conveying of wood shavings, achieving uniform material distribution and load balance, and reducing equipment maintenance costs.
Patent Information
- Application Number
- CN202520615864.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-02
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-04-02
AI Technical Summary
The guide vanes of traditional scraper conveyors for shavings are fixed and cannot be adjusted, which leads to poor adaptability, uneven flow distribution, and difficult maintenance.
The adjustable guide vane design allows for adjustment of the guide vane's tilt angle by rotating the limiting component in conjunction with the strip-shaped opening. This adapts to different material flow rates and characteristics, ensuring uniform material distribution and reducing maintenance costs.
It enables flexible angle adjustment of the guide vanes to adapt to different material conditions, reduce the risk of material sticking, improve the uniformity of flow distribution and load balance, and reduce equipment maintenance costs.
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Figure CN223851407U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to timber processing equipment technical field, concretely relates to a kind of scraper for shaving material conveying. BACKGROUND
[0002] In the shaving board production process, scraper is the core equipment of shaving material conveying after mixing glue. In order to avoid chain to stick after mixing glue and affect conveying, as described in the patent with application No.CN202222627118.X, it uses inverted V-shaped flow guide piece to guide material to both sides of chain, and the flow guide piece is rigidly fixed in the machine box by two end connecting rods, although it can realize basic shunting function, but there are significant defects in actual application:
[0003] 1. Fixed structure poor adaptability: the inclination angle of flow guide piece cannot be adjusted, when material flow increases or viscosity changes, part of shaving material will still contact chain due to inertia over the edge of flow guide piece, resulting in material accumulation;
[0004] 2. Shunting uniformity is insufficient: inverted V-shaped flow guide surface and material falling trajectory are in static matching, which is difficult to adapt to the characteristics difference of shaving material with different moisture content and adhesive ratio, and unilateral material accumulation and material plate load imbalance phenomenon are prone to occur;
[0005] 3. High maintenance cost: the rigid connection of flow guide piece and machine box leads to the need for overall disassembly for cleaning operation, and the deformation of flow guide piece after long-term use will further aggravate shunting deviation.
[0006] Existing improvement schemes focus on material plate shape optimization (such as CN218318895U adopts trapezoidal material plate) or power system upgrade, but none of them solve the fundamental problem of missing flow guide piece adjustment capability. Although some documents propose adjustable flow guide structure (such as CN210824055U adjusts the height of flow guide piece by hydraulic cylinder), the complex driving mechanism is prone to failure due to the invasion of shaving material dust, and the modification needs to greatly change the main structure of machine box. Therefore, developing a flow guide device with simple structure, adjustable angle and adaptation to existing scraper frame has become a key technical breakthrough direction to improve the stability of shaving material conveying. UTILITY MODEL CONTENT
[0007] Therefore, the utility model aims at providing a kind of scraper for shaving material conveying to solve the problems of poor adaptability, uneven shunting and maintenance difficulty caused by the fixed and unadjustable traditional flow guide piece.
[0008] In order to realize the above-mentioned purpose, the utility model provides the following technical scheme:
[0009] A kind of scraper for conveying of shaving material, including machine box, chain and flow guide device;The material hopper is provided on the machine box, the chain is arranged in the machine box, and the chain is connected with a plurality of material plates on both sides respectively;The flow guide device is arranged in the machine box, and the flow guide device is located above the chain and corresponds to the material hopper;The flow guide device includes a bracket and two flow guide pieces;The bracket is fixedly connected in the machine box;Two flow guide pieces are rotatably connected to the middle part of the bracket on one side close to each other, and a strip-shaped opening is formed on the other side of the two flow guide pieces, respectively, the strip-shaped opening is provided with a limiting piece penetrating from top to bottom, the upper end of the limiting piece is threadedly connected to the bracket, and the lower end of the limiting piece abuts against the lower surface of the flow guide piece.
[0010] As a further scheme of the present application: wherein, the bracket is provided with two, two The bracket is located at both ends in the machine box and is hidden in the material hopper on both sides.
[0011] As a further scheme of the present application: wherein, the bracket includes a support bar and two L-shaped bars;The both ends of the support bar are fixedly connected to the both inner side walls of the machine box;The vertical edges of the two L-shaped bars are fixedly connected to the middle part of the support bar and correspond to the two flow guide pieces, respectively.
[0012] As a further scheme of the present application: wherein, the limiting piece is a bolt, the head of the bolt abuts against the lower surface of the flow guide piece, and the rod of the bolt penetrates and is threadedly connected to the horizontal edge of the L-shaped bar.
[0013] As a further scheme of the present application: wherein, the free side edge of the flow guide piece extends downward to form a material accumulation prevention part.
[0014] As a further scheme of the present application: wherein, the strip-shaped opening extends along the width direction of the flow guide piece.
[0015] As a further scheme of the present application: wherein, the upper surface of the side close to each other of the two flow guide pieces is connected and covered with a material blocking soft strip.
[0016] Due to the adoption of the above technical scheme, the present application has the following beneficial effects:
[0017] The scraper for conveying of shaving material provided by the present application adjusts the inclination angle of the flow guide piece by rotating the limiting piece.
[0018] Compared with the fixed structure of the guide vane of the prior art, the adjustable guide vane design (limiting piece and strip-shaped port cooperation) is adopted, the inclination angle of the guide vane can be flexibly adjusted, different material flow and characteristics are adapted, and the risk of material sticking is reduced; moreover, the dynamic adjustment capability of the guide vane can ensure that the material is evenly distributed along both sides, unilateral accumulation is avoided, and the load balance of the material plate is improved; in addition, the limiting piece can be adjusted to complete the angle adjustment of the guide vane through simple screwing operation, the overall structure does not need to be disassembled, and therefore the equipment maintenance cost is reduced. BRIEF DESCRIPTION OF DRAWINGS
[0019] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor on the basis of these drawings.
[0020] Figure 1 The internal structure schematic diagram of the scraper for conveying the shavings material according to the embodiments of the present application is shown in the figure.
[0021] Figure 2 The Figure 1 The top view of the scraper for conveying the shavings material according to the embodiments of the present application is shown in the figure.
[0022] Figure 3 The Figure 1 The perspective view of the guide device according to the embodiments of the present application is shown in the figure.
[0023] Figure 4 The Figure 1 The perspective view of the chain, the material plate and the chain wheel according to the embodiments of the present application is shown in the figure.
[0024] The correspondence between the annotations of the figures and the component names in the figure is as follows:
[0025] 1, case; 11, hopper; 21, chain; 22, material plate; 23, chain wheel; 3, guide device; 31, support; 311, support strip; 312, L-shaped strip; 32, guide vane; 321, strip-shaped port; 322, anti-material accumulation part; 33, limiting piece; 34, material blocking soft strip. DETAILED DESCRIPTION
[0026] In the following, only some exemplary embodiments are simply described. As those skilled in the art can recognize, the described embodiments can be modified in various different ways without departing from the spirit or scope of the present application. Therefore, the following description is considered to be exemplary in nature rather than limiting.
[0027] Please refer to Figures 1-4In an embodiment of the scraper for conveying the shaving material, the scraper for conveying the shaving material comprises a machine box 1, a chain 21 and a flow guide device 3:
[0028] The machine box 1 is welded with a communicating internal hopper 11, the chain 21 is arranged in the machine box 1, and the chain 21 is transmissionally connected with a chain wheel 23 at both ends; a plurality of material plates 22 are welded on both sides of the chain 21; the flow guide device 3 is in an inverted V shape, is arranged on the top of the machine box 1 corresponding to the hopper 11 with an opening facing the chain 21; the mixed glue shaving material falls from the hopper 11 and is distributed on the material plates 22 on both sides of the chain 21 under the action of the flow guide device 3, and is moved and conveyed by the chain 21 driven by the rotating chain wheel 23. The setting of the flow guide device 3 can avoid the falling of the shaving material on the chain 21 when being added, effectively solve the problem that the scraper cannot normally operate due to the material sticking to the chain 21 and the chain wheel 23, and the same structure design as the existing scraper is used in the above embodiment.
[0029] Importantly, the flow guide device 3 of the embodiment comprises a support 31 and two flow guide pieces 32; the support 31 is fixedly connected in the machine box 1; the two flow guide pieces 32 are rotationally connected in the middle of the support 31 with one side close to each other, the two rotationally connected positions are located directly above the chain 21, and the other side of each of the two flow guide pieces 32 is provided with a strip-shaped opening 321 extending along the width direction of the flow guide piece 32, a limiting piece 33 is arranged in the strip-shaped opening 321 in a penetrating manner from top to bottom, the upper end of the limiting piece 33 is threadedly connected with the support 31, and the lower end of the limiting piece 33 abuts against the lower surface of the flow guide piece 32; the limiting piece 33 is relatively movable along the strip-shaped opening 321, so that the rotation of the flow guide piece 32 can be driven by screwing the limiting piece 33, so as to adjust the inclination angle of the flow guide piece 32, to adapt to the flow and characteristics of different shaving materials, reduce the risk of material sticking, and ensure the uniform distribution of the shaving material along both sides of the chain 21, avoid unilateral accumulation, and improve the load balance of the material plate 22; in addition, the angle adjustment of the flow guide piece 32 can be completed by simply screwing the limiting piece 33, without disassembling the overall structure, so that the equipment maintenance cost is reduced.
[0030] As a preferred embodiment, the support 31 is provided with two supports to improve the stability of the flow guide piece 32, the two supports 31 are located at both ends in the machine box 1, and the two supports 31 are hidden on both sides of the hopper 11, to prevent affecting the falling of the shaving material from the hopper 11 and improve the production efficiency.
[0031] As the preferred embodiment, the support 31 comprises a support strip 311 and two L-shaped strips 312; the support strip 311 is spaced apart from the inner top wall of the cabinet 1 and is provided with a circular through hole for the limiting member 33 to pass through, so as to prevent the limiting member 33 from being affected by the upward movement when being screwed; the two ends of the support strip 311 are fixedly connected to the two inner side walls of the cabinet 1 by screws; the vertical edges of the two L-shaped strips 312 are welded to the middle part of the support strip 311 and correspond to the two flow guides 32 respectively, and the two L-shaped strips 312 are opposite to each other to prevent the horizontal edges from affecting the rotation of the flow guides 32.
[0032] As the preferred embodiment, the limiting member 33 is a bolt, the head of the bolt abuts against the lower surface of the flow guide 32, the rod of the bolt passes through the strip-shaped opening 321 and penetrates and is threadedly connected to the horizontal edge of the L-shaped strip 312, and the rod of the bolt is threadedly connected to the nut located on the upper surface of the horizontal edge of the L-shaped strip 312, so as to improve the stability of the bolt.
[0033] As the preferred embodiment, the flow guide 32 is a 304 stainless steel plate with a thickness of 5 mm, and the surface is polished; the free side edge of the flow guide 32 extends downward to form a 12 mm anti-accumulation part 322, and the included angle between the anti-accumulation part 322 and the flow guide 32 is 45°; when the shavings reach the edge under the guidance of the flow guide 32, the anti-accumulation part 322 can guide the shavings downward, so as to reduce the opportunity of the shavings staying at the edge of the flow guide 32, thereby achieving the effect of preventing accumulation.
[0034] As the preferred embodiment, the upper surfaces of the sides of the two flow guides 32 close to each other are bonded with a material blocking soft strip 34, the material blocking soft strip 34 covers the gap between the two flow guides 32 at the rotating connection from above, prevents the shavings from entering and affecting the flow splitting and rotation of the flow guides 32, and the material blocking soft strip 34 can be made of rubber or electrician's adhesive tape and can stretch and contract with the rotation of the flow guides 32, thereby improving the service life.
[0035] The use method or working principle of the utility model is as follows:
[0036] Firstly, the inclination angles of the two flow guides 32 are adjusted according to the flow and characteristics of the shavings to be conveyed; the specific adjustment process is that the limiting member 33 is screwed to move up and down under the action of the thread of the support 31; since the limiting member 33 can move relatively along the strip-shaped opening 321, the limiting member 33 can drive the flow guide 32 to rotate upward by the abutting action of the lower end of the limiting member 33 and the flow guide 32 when the limiting member 33 moves upward; the side of the flow guide 32 moves downward under the action of gravity and moves downward with the limiting member 33 when the limiting member 33 moves downward; the limiting member 33 is limited to move up and down by the thread when the screwing of the limiting member 33 is stopped, thereby limiting the flow guide 32, and finally achieving the effect of adjusting the inclination angle of the flow guide 32.
[0037] After the adjustment, the mixed shavings fall from the hopper 11, and are divided by the two guide vanes 32 and fall on the material plates 22 on both sides of the chain 21. The material plates 22 are moved by the rotating sprocket 23 through the chain 21 to convey the shavings.
[0038] The above merely describes a preferred embodiment of the present application, but the protection scope of the present application is not limited to this. Any skilled person in the art, according to the technical scheme and the inventive concept of the present application, can make equivalent replacement or change within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.
Claims
1. A scraper for conveying wood chips, comprising a machine box (1), a chain (21) and a flow guide device (3); a hopper (11) is arranged on the machine box (1), the chain (21) is arranged in the machine box (1), and a plurality of chip plates (22) are connected to both sides of the chain (21); the flow guide device (3) is arranged in the machine box (1), and the flow guide device (3) is located above the chain (21) and corresponds to the hopper (11); characterized in that, The flow guiding device (3) comprises a support (31) and two flow guiding fins (32); the support (31) is fixedly connected in the cabinet (1); two flow guiding fins (32) are rotatably connected to the middle part of the support (31) on one side close to each other, and the other side of the two flow guiding fins (32) is respectively provided with a strip-shaped opening (321); a limiting piece (33) is vertically arranged in the strip-shaped opening (321); the upper end of the limiting piece (33) is threadedly connected with the support (31), and the lower end of the limiting piece (33) abuts against the lower surface of the flow guiding fin (32).
2. A flight for conveying fluff according to claim 1, characterized in that The support (31) is provided with two supports (31), and the two supports (31) are respectively located at the two ends in the cabinet (1) and are hidden on the two sides of the hopper (11).
3. A flight for conveying particulate material according to claim 1, wherein, The support (31) comprises a supporting strip (311) and two L-shaped strips (312); the two ends of the supporting strip (311) are respectively fixedly connected with the two inner side walls of the cabinet (1); and the vertical edges of the two L-shaped strips (312) are fixedly connected with the middle part of the supporting strip (311) and correspond to the two flow guiding fins (32) respectively.
4. A flight for conveying fluff according to claim 3, characterized in that The limiting piece (33) is a bolt, the head of the bolt abuts against the lower surface of the flow guiding fin (32), and the rod of the bolt penetrates through and is threadedly connected with the horizontal edge of the L-shaped strip (312).
5. A flight for conveying particulate material according to claim 1, wherein, The free side edge of the flow guiding fin (32) extends downward to form an anti-accumulation part (322).
6. A flight for conveying particulate material according to claim 1, wherein, The strip-shaped opening (321) extends along the width direction of the flow guiding fin (32).
7. A flight for conveying particulate material according to claim 1, wherein, The upper surface of the side close to each other of the two flow guiding fins (32) is covered with a material blocking soft strip (34).
Citation Information
Patent Citations
Intelligent self-adaptive tensioning device of belt conveyor
CN210824055U
Scraper for conveying wood shavings
CN218318895U