Driving system of triple-spiral cleaning machine
By using the drive system of the triple helix cleaning machine, the independent rotation of the helix is controlled by a rotary drive and a separation mechanism, which solves the problem that single and double helix cleaning machines cannot quickly retreat after being buried, thus achieving efficient unloading and reduced energy consumption.
Patent Information
- Application Number
- CN202520611752.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-02
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-04-02
AI Technical Summary
Existing single-spiral or double-spiral cleaning machines cannot quickly retreat after being buried by a large amount of collapsed material, resulting in increased structural volume, reduced storage capacity, and increased energy consumption.
The drive system of the three-spiral cleaning machine controls the independent rotation and stopping of the three spirals through a set of motor reducer power system, including the forward spiral, the crushing spiral, and the backward spiral. The rotary drive and the separation mechanism realize flexible control of the different spirals to adapt to different working conditions.
This technology enables the clearing machine to quickly retreat after being buried, reducing its structural size, improving clearance efficiency, and lowering energy consumption.
Smart Images

Figure CN223851445U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to material storage equipment field, concretely relates to a driving system of three spiral cleaning machine. BACKGROUND
[0002] At present, silos are widely used in the industry of grain and oil food, storage and logistics. In the silo unloading operation, a large amount of accumulated material cannot be discharged from the silo after the material is discharged from the silo. At this time, the cleaning machine can be used to clean the remaining grain.
[0003] The conventional single screw or double screw cleaning machine is buried by a large amount of collapsed material. Due to the accumulation of a large amount of material in the backward direction of the cleaning machine, the equipment cannot quickly retreat, so a conveying screw body needs to be added to the rear of the equipment for cleaning the accumulated material. The addition of a new conveying auger power system not only reduces the silo capacity and unloading efficiency due to the increase in structure volume, but also increases the energy consumption.
[0004] Therefore, we propose a driving system of three spiral cleaning machine to solve the above problems. Through the driving system, one motor reducer power system can control the independent rotation and stop of three spiral bodies. CONTENT OF THE UTILITY MODEL
[0005] The utility model aims at providing a driving system of three spiral cleaning machine.
[0006] To achieve this purpose, the utility model adopts the following technical solutions:
[0007] A driving system of three spiral cleaning machine is provided, which comprises a fixed frame, an advancing screw rod, a crushing screw rod, a retreating screw rod, and a rotating driver for driving the rotation of the advancing screw rod, the crushing screw rod, and the retreating screw rod. The crushing screw rod is located directly above the advancing screw rod, and the retreating screw rod is arranged in the same plane as the advancing screw rod. The advancing screw rod, the crushing screw rod, and the retreating screw rod are rotatably installed on the fixed frame. When it is necessary to break up the hardened material, the rotating driver drives the advancing screw rod and the crushing screw rod to rotate simultaneously, and the retreating screw rod stops rotating. When it is necessary to discharge the material, the rotating driver drives the advancing screw rod to rotate, and the crushing screw rod and the retreating screw rod stop rotating. When the cleaning machine is buried, the rotating driver drives the retreating screw rod to rotate, and the advancing screw rod and the crushing screw rod stop rotating.
[0008] Further, the rotary driver comprises a speed reducer and a one-way clutch I, the input end of the speed reducer is connected with the motor, the speed reducer has two output ends, one of the output ends of the speed reducer is connected with the forward spiral rod through the one-way clutch I, the other output end of the speed reducer is fixedly provided with a rotary shaft I, the rotary shaft I is connected with the crushing spiral rod through a gear set, and the rotary shaft I is connected with the backward spiral rod through a chain wheel set, a separation mechanism is arranged between the gear set and the crushing spiral rod, a one-way clutch II is arranged between the chain wheel set and the backward spiral rod, and the one-way clutch I and the one-way clutch II are reversely arranged.
[0009] Further, the chain wheel set comprises a bearing seat assembly, a rotary shaft II, a driven chain wheel and a driving chain wheel, the driving chain wheel is fixedly installed on the rotary shaft I, the driving chain wheel is connected with the driven chain wheel through a chain, the driven chain wheel is fixedly installed on the rotary shaft II, the rotary shaft II is rotatably installed on the fixed frame through the bearing seat assembly, the end of the rotary shaft II is fixedly connected with the input end of the one-way clutch II, and the end of the backward spiral rod is fixedly connected with the output end of the one-way clutch II.
[0010] Further, the gear set comprises a bearing seat assembly I, a driven gear, a rotary shaft III and a driving gear, the driving gear is fixedly installed on the rotary shaft I, the driving gear is connected with the driven gear, the driven gear is rotatably installed on the bearing seat assembly I through a supporting shaft, the rotary shaft III is rotatably installed on the fixed frame, one end of the rotary shaft III is fixedly connected with the crushing spiral rod, and the other end of the rotary shaft III is connected with the supporting shaft through the separation mechanism.
[0011] Further, the separation mechanism comprises a clutch lever assembly, a clutch tiger tooth I and a clutch tiger tooth II, the clutch tiger tooth I is fixedly connected with the supporting shaft, the clutch tiger tooth II is slidably connected with the rotary shaft III, the clutch lever assembly is fixedly installed on the fixed frame, and the clutch lever assembly is used for separating the clutch tiger tooth II from the clutch tiger tooth I.
[0012] Further, the clutch lever assembly comprises a cylinder, a lever and a hinged sliding block, one end of the hinged sliding block is hinged to the top of the clutch tiger tooth II, the other end of the hinged sliding block is slidably connected with one end of the lever, the middle part of the lever is rotatably connected with the fixed frame, the tail part of the cylinder is hinged to the fixed frame, and the end part of the cylinder is hinged to the other end of the lever.
[0013] The driving system of the three-spiral cleaning machine can drive the backward spiral rod to drive the cleaning machine to retreat when the cleaning machine is buried by a large amount of collapsed materials, so that a large amount of materials accumulated in the backward direction of the cleaning machine can be cleaned, and the cleaning machine can retreat quickly. BRIEF DESCRIPTION OF DRAWINGS
[0014] In order to more clearly illustrate the technical scheme of the embodiments of the utility model, the following will be to the utility model embodiments needed to use the drawings briefly introduced.
[0015] Fig. 1 It is the three-dimensional structure schematic diagram of the utility model;
[0016] Fig. 2 It is the three-dimensional structure schematic diagram of the utility model;
[0017] Fig. 3 It is the three-dimensional structure schematic diagram of the utility model;
[0018] Fig. 4 It is the three-dimensional structure schematic diagram of the utility model;
[0019] In the drawing: 6, clutch shift lever assembly;7, fixed frame;12, driving sprocket;13, rotating shaft one;14, driving gear;16, speed reducer;17, one-way clutch one;18, forward spiral rod;22, bearing seat assembly one;23, driven gear;24, clutch tiger tooth one;25, clutch tiger tooth two;26, rotating shaft three;27, broken spiral rod;31, bearing seat assembly;32, rotating shaft two;33, driven sprocket;34, one-way clutch two;35, backward spiral rod;61, air cylinder;62, shift lever;63, articulated slider. Specific implementation
[0020] The technical scheme of the utility model will be further illustrated by specific implementation below in conjunction with the drawings.
[0021] Among them, the drawing is only used for example explanation, and the representation is only schematic diagram, and not the real object drawing, and cannot be understood as the limitation of this patent;In order to better illustrate the embodiments of the utility model, some components of the drawing will be omitted, enlarged or reduced, and not represent the size of the actual product.
[0022] Referring to Figs. 1 to 4 The driving system of the three spiral grain cleaning machine shown in the drawing includes fixed frame 7, forward spiral rod 18, broken spiral rod 27, backward spiral rod 35 and rotating driver for driving forward spiral rod 18, broken spiral rod 27 and backward spiral rod 35 to rotate, broken spiral rod 27 is located directly above forward spiral rod 18, backward spiral rod 35 is arranged in the same plane with forward spiral rod 18, and forward spiral rod 18, broken spiral rod 27 and backward spiral rod 35 are rotatably installed on fixed frame 7.
[0023] When it is needed to scatter the hardened material, the rotating driver drives forward spiral rod 18 and broken spiral rod 27 to rotate simultaneously, and backward spiral rod 35 stops rotating.
[0024] When the material needs to be discharged, the rotary driver drives the forward screw 18 to rotate, and the broken screw 27 and the backward screw 35 stop rotating;
[0025] When the clearing machine is buried, the rotary driver drives the backward screw 35 to rotate, and the forward screw 18 and the broken screw 27 stop rotating.
[0026] The working mode of the triple-screw clearing machine: the clearing machine advances, the forward screw 18 rotates, and the material in front of the clearing machine is conveyed to the center material port, at this time the backward screw 35 does not rotate. When encountering hardened material, the forward screw 18 and the broken screw 27 rotate at the same time, and the hardened material in front of the clearing machine is broken and conveyed to the center material port through the action of clamping and extrusion. A large amount of material in front of the clearing machine collapses, the clearing machine is buried, the backward screw 35 rotates, and the collapsed material behind the clearing machine is conveyed to the center material port. After the collapsed material behind the clearing machine is conveyed away, the backward resistance decreases, and the clearing machine can retreat quickly. When the forward resistance of the forward screw 18 in front is reduced, the clockwise rotation is switched again, and the positive discharge is restarted.
[0027] The rotary driver includes a speed reducer 16 and a one-way clutch 17, the input end of the speed reducer 16 is connected with the motor, the speed reducer 16 has two output ends, one of the output ends of the speed reducer 16 is connected with the forward screw 18 through the one-way clutch 17, the other output end of the speed reducer 16 is fixedly provided with a rotary shaft 13, the rotary shaft 13 is connected with the broken screw 27 through a gear set, and the rotary shaft 13 is connected with the backward screw 35 through a chain wheel set, a separation mechanism is arranged between the gear set and the broken screw 27, a one-way clutch 34 is arranged between the chain wheel set and the backward screw 35, and the one-way clutch 17 and the one-way clutch 34 are reversely arranged. When the one-way clutch 34 is driven to work, the one-way clutch 17 is in a disconnected state, that is, the separate work between the backward screw 35 and the forward screw 18 can be realized. Through the work of the separation mechanism, the power of the gear set cannot be transmitted to the broken screw 27, so that the broken screw 27 stops moving. The control requirements of the above three situations can be met.
[0028] The sprocket set comprises a bearing seat assembly 31, a rotating shaft 32, a driven sprocket 33 and a driving sprocket 12, the driving sprocket 12 is fixedly installed on the rotating shaft 13, the driving sprocket 12 is connected with the driven sprocket 33 through a chain, the driven sprocket 33 is fixedly installed on the rotating shaft 32, the rotating shaft 32 is rotatably installed on the fixed frame 7 through the bearing seat assembly 31, the end of the rotating shaft 32 is fixedly connected with the input end of the one-way clutch 34, and the end of the backward spiral rod 35 is fixedly connected with the output end of the one-way clutch 34. When the driving sprocket 12 is driven to rotate, the driving sprocket 12 drives the driven sprocket 33 to rotate through the chain, so that the backward spiral rod 35 is driven to rotate through the one-way clutch 34, and when the driving sprocket 12 reversely rotates, the backward spiral rod 35 cannot be driven to rotate.
[0029] The gear set comprises a bearing seat assembly 22, a driven gear 23, a rotating shaft 26 and a driving gear 14, the driving gear 14 is fixedly installed on the rotating shaft 13, the driving gear 14 is connected with the driven gear 23, the driven gear 23 is rotatably installed on the bearing seat assembly 22 through a support shaft, the rotating shaft 26 is rotatably installed on the fixed frame 7, one end of the rotating shaft 26 is fixedly connected with the crushing spiral rod 27, and the other end of the rotating shaft 26 is drivingly connected with the support shaft through a separation mechanism. The driving gear 14 is rotated, so that the driven gear 23 drives the support shaft to rotate, if the separation mechanism is not separated, the separation mechanism is driven to rotate, so that the rotating shaft 26 is driven to rotate, and finally the crushing spiral rod 27 is driven to rotate.
[0030] The separation mechanism comprises a clutch lever assembly 6, a clutch claw 24 and a clutch claw 25, the clutch claw 24 is fixedly connected with the support shaft, the clutch claw 25 is slidingly connected with the rotating shaft 26, the clutch lever assembly 6 is fixedly installed on the fixed frame 7, and the clutch lever assembly 6 is used for separating the clutch claw 25 from the clutch claw 24. When it is needed to separate the clutch claw 24 from the clutch claw 25, the clutch claw 25 is pushed away from the clutch claw 24 through the clutch lever assembly 6, so that the two are separated, the power of the support shaft cannot be transmitted to the rotating shaft 26, and the crushing spiral rod 27 cannot rotate, and vice versa. The clutch claw 24 and the clutch claw 25 are clamped, so that the crushing spiral rod 27 is driven to rotate by the support shaft.
[0031] The clutching lever assembly 6 comprises a cylinder 61, a lever 62 and a hinged slider 63, one end of the hinged slider 63 being hinged to the top of the clutching tiger tooth two 25, the other end of the hinged slider 63 being slidingly connected to one end of the lever 62, the middle part of the lever 62 being rotatably connected to the fixed frame 7, the tail of the cylinder 61 being hinged to the fixed frame 7, and the end of the cylinder 61 being hinged to the other end of the lever 62. By controlling the cylinder 61 to work, the cylinder 61 pushes the lever 62 to rotate along the hinge, the lever 62 pushes the hinged slider 63 to slide, and the hinged slider 63 pushes the clutching tiger tooth two 25 to slide horizontally, so that the clutching tiger tooth two 25 moves away from or approaches the clutching tiger tooth one 24.
[0032] The above is only the preferred embodiment of the present application, and it should be pointed out that those skilled in the art can make several improvements and modifications without departing from the technical principles of the present application, and these improvements and modifications should also be considered as the protection scope of the present application.
Claims
1. A drive system for a triple helix unscrambler, characterized by, The device comprises a fixed frame (7), an advancing screw rod (18), a crushing screw rod (27), a retreating screw rod (35) and a rotary driver for driving the advancing screw rod (18), the crushing screw rod (27) and the retreating screw rod (35) to rotate, the crushing screw rod (27) is located directly above the advancing screw rod (18), the retreating screw rod (35) is arranged in the same plane with the advancing screw rod (18), and the advancing screw rod (18), the crushing screw rod (27) and the retreating screw rod (35) are rotatably installed on the fixed frame (7); When it is needed to break up the hardened material, the rotary driver drives the advancing screw rod (18) and the crushing screw rod (27) to rotate simultaneously, and the retreating screw rod (35) stops rotating; When it is needed to discharge the material, the rotary driver drives the advancing screw rod (18) to rotate, and the crushing screw rod (27) and the retreating screw rod (35) stop rotating; When the unloading machine is buried, the rotary driver drives the retreating screw rod (35) to rotate, and the advancing screw rod (18) and the crushing screw rod (27) stop rotating.
2. A triple helix silo unloader drive system according to claim 1 wherein, The rotary driver comprises a speed reducer (16) and a one-way clutch (17), the input end of the speed reducer (16) is connected with a motor, the speed reducer (16) has two output ends, one of the output ends of the speed reducer (16) is in transmission connection with the advancing screw rod (18) through the one-way clutch (17), the other output end of the speed reducer (16) is fixedly provided with a rotary shaft (13), the rotary shaft (13) is in transmission connection with the crushing screw rod (27) through a gear set, and the rotary shaft (13) is in transmission connection with the retreating screw rod (35) through a chain wheel set, a separation mechanism is arranged between the gear set and the crushing screw rod (27), a one-way clutch (34) is arranged between the chain wheel set and the retreating screw rod (35), and the one-way clutch (17) and the one-way clutch (34) are reversely arranged.
3. A triple helix silo unloader drive system according to claim 2, wherein, The chain wheel set comprises a bearing seat assembly (31), a rotary shaft (32), a driven chain wheel (33) and a driving chain wheel (12), the driving chain wheel (12) is fixedly installed on the rotary shaft (13), the driving chain wheel (12) is in meshing connection with the driven chain wheel (33) through a chain, the driven chain wheel (33) is fixedly installed on the rotary shaft (32), the rotary shaft (32) is rotatably installed on the fixed frame (7) through the bearing seat assembly (31), the end of the rotary shaft (32) is fixedly connected with the input end of the one-way clutch (34), and the end of the retreating screw rod (35) is fixedly connected with the output end of the one-way clutch (34).
4. A triple helix bin unscrambler drive system according to claim 2, wherein, The gear set comprises a bearing seat assembly one (22), a driven gear (23), a rotating shaft three (26) and a driving gear (14), the driving gear (14) is fixedly installed on the rotating shaft one (13), the driving gear (14) is meshingly connected with the driven gear (23), the driven gear (23) is rotatably installed on the bearing seat assembly one (22) through a support shaft, the rotating shaft three (26) is rotatably installed on the fixed frame (7), one end of the rotating shaft three (26) is fixedly connected with the crushing spiral rod (27), and the other end of the rotating shaft three (26) is drivingly connected with the support shaft through a separation mechanism.
5. A triple helix bin unscrambler drive system according to claim 4, wherein, The separation mechanism comprises a clutch lever assembly (6), a clutch tiger tooth one (24) and a clutch tiger tooth two (25), the clutch tiger tooth one (24) is fixedly connected with the support shaft, the clutch tiger tooth two (25) is slidingly connected with the rotating shaft three (26), the clutch lever assembly (6) is fixedly installed on the fixed frame (7), and the clutch lever assembly (6) is used for pushing the clutch tiger tooth two (25) and the clutch tiger tooth one (24) to separate.
6. A triple helix bin unscrambler drive system according to claim 2, wherein, The clutch lever assembly (6) comprises a cylinder (61), a lever (62) and a hinged sliding block (63), one end of the hinged sliding block (63) is hingedly connected with the top of the clutch tiger tooth two (25), the other end of the hinged sliding block (63) is slidingly connected with one end of the lever (62), the middle part of the lever (62) is rotatably connected with the fixed frame (7), the tail part of the cylinder (61) is hingedly connected with the fixed frame (7), and the end part of the cylinder (61) is hingedly connected with the other end of the lever (62).