Tool for automatically separating cylindrical stacked magnets

By designing a tooling system that includes a tooling base, a hollow sleeve, a cylinder body, and a magnetic switch, the problem of difficult separation of stacked cylindrical magnets was solved, achieving automated separation and improving production efficiency and automation level.

CN223851617UActive Publication Date: 2026-01-30TIANJIN ZHONGHUAN XINYU TECH CO LTD
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Patent Information

Application Number
CN202423316419.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2026-01-30
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

Traditional methods are difficult to automate the separation of stacked cylindrical magnets quickly and efficiently, resulting in low production efficiency and unstable product quality.

Method used

Design a tooling, including a tooling base, a hollow sleeve, a sleeve base, a cylinder body, a cylinder push rod, a push rod connecting block, a magnetic push rod, and a magnetic switch. The cylinder push rod is driven by the cylinder to achieve automatic separation of the magnet, and the magnetic switch provides real-time feedback of position information to control the cylinder's action.

Benefits of technology

It enables automated separation of cylindrical magnets, improving the automation level and efficiency of the production line and reducing manual intervention.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a tool for automatically separating cylindrical stacked magnets. The tool comprises a tool base, a hollow sleeve, a sleeve base, an air cylinder body, an air cylinder push rod, a push rod connecting block, a magnet push rod, a magnet discharging tunnel base and a magnetic switch. The tool base is made of a non-magnetic hard material; the hollow sleeve is made of organic glass, the inner diameter of the hollow sleeve is in clearance fit with the outer diameter of the magnet, and the hollow sleeve is used for containing stacked magnets. The cylinder body is provided with a cylinder push rod, and the push rod connecting block and the magnet push rod are pushed, so that the magnet moves to the material taking opening along the discharging tunnel groove. The magnetic switch is used for monitoring the position of the magnet in real time and controlling on-off of an air cylinder power source so as to ensure accuracy and stability of the separation process. According to the design of the tool, the problem that separation is difficult due to the fact that strong magnetic force generated between stacked magnets attracts each other is effectively solved, and the efficiency and reliability of automatic separation are improved. The technology is suitable for the production environment where stacked magnets need to be efficiently and automatically processed.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of automation sorting and conveying, especially relates to a tool for automatic separation of cylindrical stacked magnets. BACKGROUND

[0002] In modern industrial production, cylindrical magnets, as important magnetic materials, are widely used in various devices and products. However, magnets are usually stored in a stacked form during production, which causes strong magnetic forces between the magnets to attract each other, making separation difficult. Traditional magnet separation methods mostly rely on manual operation, which not only is inefficient, but also is prone to non-standard operation, affecting production efficiency and product quality.

[0003] Although there are separation devices in the prior art, most of them lack special design for magnet stacking, making it difficult to meet the needs of rapid, efficient, and automated separation. Therefore, there is a need for a tool that can effectively solve the problem of cylindrical magnet stacking and has automatic separation operation.

[0004] To solve the above problems, the utility model provides a tool for automatic separation of cylindrical stacked magnets. Instead of manually separating cylindrical magnets, the tool ensures the effectiveness of magnet separation while improving the automation level of the production line, reducing manual intervention, and improving production efficiency. SUMMARY

[0005] To achieve the above purpose, the technical solution of the utility model is: a tool for automatic separation of cylindrical stacked magnets, comprising: a tool base, a hollow sleeve, a sleeve base, a cylinder body, a cylinder push rod, a push rod connecting block, a magnet push rod, a magnet discharge tunnel seat, and a magnetic switch. The sleeve base, cylinder body, and magnet discharge tunnel seat are respectively installed on the tool base. The hollow sleeve is arranged in the sleeve base. One end of the magnet discharge tunnel seat is connected with the side wall of one end of the sleeve base. The cylinder push rod is arranged in the cylinder body. One end of the push rod connecting block is connected with the cylinder push rod, and the other end is connected with the magnet push rod.

[0006] The technical effect of the utility model is: the tool solves the problem of separation difficulty caused by strong magnetic forces attracting each other in stacked magnets, and improves the efficiency and reliability of automated processing. In actual operation, the cylinder pushes the magnet push rod to push out the stacked magnets one by one. The magnetic switch feeds back position information in real time, and automatically controls the action of the cylinder to realize automatic separation of the magnets. This technology is suitable for production environments that require efficient and automated processing of stacked magnets, significantly improving the automation level and work efficiency of the production line. BRIEF DESCRIPTION OF DRAWINGS

[0007] Figure 1 is the overall structure of the utility model three-dimensional schematic diagram;

[0008] Figure 2 is the three-dimensional exploded schematic view of the utility model;

[0009] Figure 3 is the front sectional view of the sleeve base of the utility model;

[0010] Figure 4 is the front sectional view of the magnet discharge tunnel seat of the utility model;

[0011] Figure 5 is Figure 2 the enlarged view of the medium-sized magnetic switch;

[0012] Figure 6 is the embodiment schematic view of the utility model.

[0013] In the figure: 1, tool base; 2, hollow sleeve; 3, sleeve base; 3-1, sleeve hole; 3-2, discharge recess; 4, cylinder body; 5, cylinder push rod; 6, push rod connecting block; 7, magnet push rod; 8, magnet discharge tunnel seat; 8-1, discharge tunnel groove; 8-2, material taking port; 8-3, switch positioning groove; 9, magnetic switch; 10, cylindrical magnet. DETAILED DESCRIPTION

[0014] As Figures 1 to 2 shown, the utility model relates to a kind of tool for cylindrical stacked magnet automatic separation, including tool base 1, hollow sleeve 2, sleeve base 3, cylinder body 4, cylinder push rod 5, push rod connecting block 6, magnet push rod 7, magnet discharge tunnel seat 8 and magnetic switch 9.

[0015] Tool base 1 is cuboid, is made of non-magnetic hard material, for example ceramic, hard alloy, engineering plastics or nylon etc.It can be processed into ladder shape according to the size of cylinder body 4;

[0016] Hollow sleeve 2 is hollow cylinder, is made of non-magnetic transparent material (such as organic glass), its inner diameter is slightly larger than the outer diameter of cylindrical magnet 10, can be gap matched with cylindrical magnet 10.It is usually set to two, to accommodate stacked cylindrical magnet 10;

[0017] Sleeve base 3 is cuboid, longitudinally set up through sleeve hole 3-1, for installing hollow sleeve 2.Discharge recess 3-2 is set in bottom, the width of recess is slightly larger than the outer diameter of cylindrical magnet 10, to ensure that magnet 10 can be placed smoothly and cooperate with base;Depth is greater than the thickness of cylindrical magnet 10, can be gap matched with cylindrical magnet 10.

[0018] The cylinder body 4 is a cuboid, one end of which is connected with a cylinder push rod 5, usually two, the top of the cylinder push rod 5 is connected with a push rod connecting block 6. The push rod connecting block 6 is a cuboid, one end of which is connected with the cylinder push rod 5, the other end of which is connected with a magnet push rod 7. The magnet push rod 7 is a cylindrical shape made of non-magnetic hard material;

[0019] The magnet discharge tunnel seat 8 is a cuboid, one end of which is provided with a material taking port 8-2 near the edge, which is a rectangular through hole. The bottom of the magnet discharge tunnel seat 8 is provided with a discharge tunnel groove 8-1 along the material taking port 8-2 to the sleeve base 3, the groove position corresponds to the discharge groove 3-2 of the sleeve base 3, and the groove size is the same as the groove. The top of the magnet discharge tunnel seat 8 is also provided with a switch positioning groove 8-3 near the edge of the material taking port 8-2, the cross section of the switch positioning groove 8-3 is T-shaped, and the size matches the magnetic switch 9;

[0020] It should be pointed out that the sleeve base 3, the magnet push rod 7 and the magnet discharge tunnel seat 8 are all made of non-magnetic hard material, which is used to reduce magnetic interference.

[0021] When assembling the tool: first, insert the hollow sleeve 2 into the sleeve hole 3-1 of the sleeve base 3, and ensure that the discharge groove 3-2 of the sleeve base 3 is aligned with the discharge tunnel groove 8-1 at the bottom of the magnet discharge tunnel seat 8. Use screws to connect and fix the sleeve base 3 and the magnet discharge tunnel seat 8, and fix them on the upper step of the tool base 1. Then, connect the cylinder body 4, the cylinder push rod 5, the push rod connecting block 6 and the magnet push rod 7 in turn, and fix them on the lower step of the tool base 1. After fixing, the top end of the magnet push rod 7 should be aligned with the discharge groove 3-2 of the sleeve base 3 and placed outside the bottom of the sleeve hole 3-1. Finally, install the magnetic switch 9 in the switch positioning groove 8-3 of the magnet discharge tunnel seat 8, and connect the cylinder control switch.

[0022] In use, the cylindrical magnets 10 stacked in a pile are put into the hollow sleeve 2, the lowest magnet is placed in the discharge groove 3-2 by gravity, and the top end of the magnet push rod 7 is located on the side of the cylindrical magnet. After the power is turned on, the cylinder push rod 5 pushes the push rod connecting block 6 and the magnet push rod 7, the magnet push rod 7 pushes the lowest cylindrical magnet 10 along the discharge tunnel groove 8-1 to the material taking port 8-2. When the magnetic switch 9 senses the magnetic force of the cylindrical magnet 10, its normally open contact is closed, the control circuit is turned on, and the power supply of the cylinder is cut off. Then, the cylinder push rod 5 drives the push rod connecting block 6 and the magnet push rod 7 to retract to the initial position. When the worker takes away the cylindrical magnet 10 from the material taking port 8-2, the magnetic switch 9 returns to the normally open state without magnetic force, the contact is disconnected, and the cylinder power supply is reconnected. The cylinder push rod 5 drives the push rod connecting block 6 and the magnet push rod 7 to repeat the above action, so as to realize the automatic separation of the cylindrical magnet 10.

Claims

1. A tooling for automatic separation of cylindrical stacked magnets, characterized by: The utility model provides a kind of magnetic material feeding device, including tool base (1), hollow sleeve (2), sleeve base (3), cylinder cylinder (4), cylinder push rod (5), push rod connecting block (6), magnet push rod (7), magnet discharging tunnel base (8) and magnetic switch (9), the sleeve base (3), cylinder cylinder (4) and magnet discharging tunnel base (8) are respectively installed on tool base (1), the hollow sleeve (2) is arranged in sleeve base (3), one end of the magnet discharging tunnel base (8) is connected with the side wall of one end of sleeve base (3), the cylinder push rod (5) is arranged in cylinder cylinder (4), one end of the push rod connecting block (6) is connected with cylinder push rod (5), and the other end is connected with magnet push rod (7).

2. The tooling for automatic separation of cylindrical stacked magnets of claim 1, wherein, The tool base (1) is a ladder-shaped cuboid, the sleeve base (3) and the magnet discharging tunnel base (8) are arranged on the upper step of the tool base (1), and the cylinder cylinder (4) is arranged on the lower step of the tool base (1).

3. The tooling for automatic separation of cylindrical stacked magnets of claim 1, wherein, The hollow sleeve (2) is a hollow cylinder made of organic glass, and the inner diameter is greater than the outer diameter of the cylindrical magnet (10), which can be matched with the cylindrical magnet (10) in a gap.

4. The tooling for automatic separation of cylindrical stacked magnets of claim 1, wherein, The sleeve base (3) is a cuboid, and a sleeve hole (3-1) is longitudinally provided through the sleeve base (3) for mounting the hollow sleeve (2). A discharging groove (3-2) is provided at the bottom of the sleeve base (3), and the width of the groove is greater than the outer diameter of the cylindrical magnet (10), and the depth is greater than the thickness of the cylindrical magnet (10), which can be matched with the cylindrical magnet (10) in a gap.

5. The tooling for automatic separation of cylindrical stacked magnets of claim 1, wherein, The magnet discharging tunnel base (8) is a cuboid, and a material taking port (8-2) is provided at one end near the edge. The material taking port (8-2) is a rectangular through hole. A discharging tunnel groove (8-1) is provided at the bottom of the magnet discharging tunnel base (8) from the material taking port (8-2) to the sleeve base (3), and the groove position and size correspond to the discharging groove (3-2) of the sleeve base (3). A switch positioning groove (8-3) is also provided at the top of one end of the magnet discharging tunnel base (8) near the edge of the material taking port (8-2). The cross section of the switch positioning groove (8-3) is T-shaped, and the size matches the magnetic switch (9).

6. The tooling for automatic separation of cylindrical stacked magnets of claim 1, wherein, The tool base (1), the sleeve base (3), the magnet push rod (7), and the magnet discharging tunnel base (8) are made of non-magnetic hard material.