Semi-automatic metal powder filling machine
By designing a semi-automatic metal powder filling machine, the problem of time-consuming and labor-intensive metal powder filling in the production of non-electric cutting pens has been solved, achieving efficient and environmentally friendly quantitative filling, and improving production efficiency and practicality.
Patent Information
- Application Number
- CN202520415681.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-10
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-03-10
AI Technical Summary
The current production process of non-electric cutting pens involves time-consuming and labor-intensive metal powder filling, resulting in low production efficiency and poor practicality.
Design a semi-automatic metal powder filling machine, including a base, a slide, a telescopic structure and a filling assembly, to achieve automatic quantitative filling of metal powder through the lifting and moving of the slide and the quantitative transfer structure.
It improves production efficiency, saves manpower, enhances environmental friendliness, and adapts to the filling needs of cylindrical shells of different specifications.
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Figure CN223851747U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to metal powder filling equipment technical field, concretely relates to a kind of semi-automatic metal powder filling machine. BACKGROUND
[0002] The non-electric cutting pen is a cutting tool that does not rely on electricity, and is mainly suitable for rescue and disaster relief, space limitation, police and military task execution, etc. The non-electric cutting pen includes a cylindrical shell, the shell has a cylindrical cavity with an open end, and metal powder (non-electric cutting agent) needs to be filled into the cavity during production and manufacturing.
[0003] In the prior art, the filling of metal powder is usually manually weighed first, and then a fixed amount of metal powder is loaded into the cylindrical cavity of the cylindrical shell through a filling tool (funnel) by the worker. This filling method is time-consuming and labor-intensive for mass production, has low production efficiency and poor practicality. UTILITY MODEL CONTENT
[0004] The utility model embodiment provides a kind of semi-automatic metal powder filling machine, to solve the problem of poor practicality caused by time-consuming and labor-intensive metal powder filling in the production process of existing non-electric cutting pen.
[0005] To achieve the above object, the utility model adopts the technical scheme of providing a kind of semi-automatic metal powder filling machine, comprising:
[0006] The base has a placement platform, and a plurality of insertion slots for inserting the cylindrical shell are arranged on the placement platform; two guide columns are arranged on the base at intervals;
[0007] The sliding seat is slidably arranged on the two guide columns;
[0008] The telescopic structure is used to drive the sliding seat to move up and down;
[0009] The filling assembly is arranged on the sliding seat and has a plurality of injection parts corresponding to each insertion slot, each injection part can extend into the cylindrical cavity of each cylindrical shell, and the filling assembly is used to fill a fixed amount of metal powder into the cylindrical cavity of each cylindrical shell through each injection part as the sliding seat moves upward.
[0010] In one possible implementation, the filling assembly includes:
[0011] The hopper is fixedly arranged on the sliding seat;
[0012] A plurality of filling pipes are provided, each filling pipe is arranged in a vertical direction and is fixedly arranged on the sliding seat, the top end of each filling pipe is connected to the sliding seat, and the filling pipe is the injection part;
[0013] The intermediate funnel is provided with a plurality of intermediate funnels, each of which is connected to the top end of each of the filling pipes;
[0014] The quantitative transfer structure is provided with a plurality of quantitative transfer structures, each of which corresponds to each of the intermediate funnels. One end of each of the quantitative transfer structures is in communication with the bottom end of the hopper, and the other end is in communication with the corresponding intermediate funnel, for quantitatively transferring the metal powder in the hopper to the intermediate funnel.
[0015] In a possible implementation, each of the quantitative transfer structures comprises:
[0016] The transfer cylinder is in communication with the bottom end of the hopper at one end and in communication with the corresponding intermediate funnel at the other end;
[0017] The rotating shaft is coaxially arranged with the transfer cylinder and rotatably connected to the hopper at one end;
[0018] The spiral blade is located in the transfer cylinder and spirally wound on the rotating shaft;
[0019] The driver is fixedly arranged on the hopper and power-connected to the rotating shaft.
[0020] In a possible implementation, the transfer cylinder is horizontally arranged.
[0021] In a possible implementation, the intermediate funnel is provided with a connecting frame for rotatably connecting the other end of the rotating shaft.
[0022] In a possible implementation, each of the filling assemblies further comprises a disturbance structure, and the disturbance structure comprises:
[0023] The vertical shaft is arranged along the vertical direction and rotatably connected to the top cover of the intermediate funnel. The bottom end of the vertical shaft extends into the outlet of the intermediate funnel;
[0024] The first bevel gear is coaxially connected to the end of the rotating shaft extending into the intermediate funnel;
[0025] The second bevel gear is coaxially connected to the vertical shaft and engaged with the first bevel gear;
[0026] The disturbance piece is provided with at least two disturbance pieces, each of which is annularly and spacedly arranged at the bottom end of the vertical shaft.
[0027] In a possible implementation, the second bevel gear is located above the first bevel gear.
[0028] In a possible implementation, the telescopic structure is provided with at least two telescopic structures, each of which is parallel and spacedly arranged.
[0029] In the present embodiment, the plurality of insertion grooves provided on the base can ensure the insertion of the cylindrical shell, so that the cylindrical shell is arranged vertically and the opening faces upward. The telescopic structure can drive the sliding seat to move up and down. During the downward movement, each injection part can extend into each cylindrical shell, respectively. During the upward movement, the quantitative metal powder can be gradually filled into the cylindrical shell. This filling method can effectively improve the production efficiency, save manpower, and has strong practicability. BRIEF DESCRIPTION OF DRAWINGS
[0030] Figure 1 A structure schematic diagram of a semi-automatic metal powder filling machine is provided in the present embodiment.
[0031] Figure 2 A side view structure schematic diagram of a semi-automatic metal powder filling machine is provided in the present embodiment.
[0032] Figure 3 A cross-sectional structure schematic diagram of a semi-automatic metal powder filling machine is provided in the present embodiment. Figure 2
[0033] BRIEF DESCRIPTION OF DRAWINGS
[0034] 10, base; 11, placement platform; 12, insertion groove; 13, guide column;
[0035] 20, sliding seat;
[0036] 30, telescopic structure;
[0037] 40, filling assembly; 41, hopper; 42, filling pipe; 43, transfer funnel; 44, quantitative transfer structure; 441, transfer cylinder; 442, rotating shaft; 443, helical blade; 444, driver; 45, disturbance structure; 451, vertical shaft; 452, first bevel gear; 453, second bevel gear; 454, disturbance piece;
[0038] 50, cylindrical shell. DETAILED DESCRIPTION
[0039] In order to make the technical problems, technical solutions and beneficial effects of the present application more clearly understood, the present application will be further described in detail below with reference to the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and do not limit the present application.
[0040] Please refer to Figure 1 and Figure 2 The utility model provides a semi -automatic metal powder filling machine, and the semi -automatic metal powder filling machine comprises a base 10, a sliding seat 20, a telescopic structure 30 and a filling assembly 40. The base 10 has a placing platform 11, a plurality of plug-in grooves 12 for inserting the cylindrical shell 50 are arranged on the placing platform 11 at intervals. Two guide columns 13 are arranged on the base 10 at intervals. The sliding seat 20 is slidably arranged on the two guide columns 13. The telescopic structure 30 can drive the sliding seat 20 to move up and down. The filling assembly 40 is arranged on the sliding seat 20 and has a plurality of injection parts corresponding to the plug-in grooves 12 one by one, each injection part can extend into the cylinder cavity of each cylindrical shell 50, and the filling assembly 40 can fill a certain amount of metal powder into the cylinder cavity of each cylindrical shell 50 through each injection part during the upward movement of the sliding seat 20.
[0041] Specifically, during use, the sliding seat 20 can be controlled to rise to a certain position as an initial position, and then the cylindrical shell 50 to be filled is sequentially placed into each plug-in groove 12. When the filling mode is started, the sliding seat 20 drives the filling assembly 40 to move downward, the injection part extends into the cylinder cavity of the cylindrical shell 50, and then the metal powder is injected into the cylindrical shell 50 when the sliding seat 20 drives the filling assembly 40 to rise, until the sliding seat 20 returns to the initial position, and the filling of the metal powder is completed.
[0042] Compared with the prior art, the plurality of plug-in grooves 12 arranged on the base 10 can ensure that the cylindrical shell 50 is inserted, so that the cylindrical shell 50 is arranged vertically and the opening is upward. The telescopic structure 30 can drive the sliding seat 20 to move up and down, and during the downward movement, each injection part can extend into each cylindrical shell 50, and during the upward movement, a certain amount of metal powder can be gradually filled into the cylindrical shell 50. This filling mode can effectively improve the production efficiency, save manpower and has high practicability.
[0043] In the embodiment, the injection part gradually fills the metal powder during the upward movement from the bottom of the cylinder cavity of the cylindrical shell 50, which can also avoid the dust formed by the metal powder from flowing into the air and enhance environmental protection.
[0044] In some embodiments, the filling assembly 40 can adopt the structure as shown in Figures 1 to 2 , and the structure is shown in Figures 1 to 2The packing assembly 40 includes a hopper 41, packing tubes 42, transfer funnels 43, and a metering transfer structure 44. The hopper 41 is fixed to a slide 20. Multiple packing tubes 42 are provided, each arranged vertically and fixed to the slide 20, with the top end of each tube connected to the slide 20. The packing tube 42 serves as the filling section. Multiple transfer funnels 43 are provided, each connected to the top end of a packing tube 42. Multiple metering transfer structures 44 are provided, each corresponding to a transfer funnel 43. One end of each metering transfer structure 44 is connected to the bottom of the hopper 41, and the other end is connected to the corresponding transfer funnel 43, enabling the metering transfer of metal powder from the hopper 41 to the transfer funnel 43.
[0045] The silo 41 ensures the storage of metal powder, and the quantitative transfer structures 44 transfer a fixed amount of metal powder to the transfer funnels 43, which in turn fill the cylindrical shells 50 through the filling tubes 42. This structure ensures the quantitative filling of metal powder, can adapt to cylindrical shells 50 of different sizes, and also improves production efficiency, making it highly practical.
[0046] It should be noted that during the filling process of the metal powder, the quantitative transfer structure 44 works simultaneously while the telescopic structure 30 drives the slide 20 to rise. The working time of the quantitative transfer structure 44 is less than or equal to the rising time of the slide 20, so as to avoid the metal powder remaining in the transfer funnel 43. This ensures that the transfer funnel 43 is empty after each filling, thus ensuring the next filling of metal powder.
[0047] In some embodiments, the above-described quantitative delivery structure 44 may employ, as follows: Figure 3 The structure shown. See also Figure 3 Each quantitative transfer structure 44 includes a transfer cylinder 441, a rotating shaft 442, a helical blade 443, and a driver 444. One end of the transfer cylinder 441 is connected to the bottom of the hopper 41, and the other end is connected to the corresponding intermediate transfer funnel 43. The rotating shaft 442 is coaxially arranged with the transfer cylinder 441, and one end is rotatably connected to the hopper 41. The helical blade 443 is located in the transfer cylinder 441 and is spirally wound on the rotating shaft 442. The driver 444 is fixed on the hopper 41 and is poweredly connected to the rotating shaft 442.
[0048] The spiral blades 443 in the transfer cylinder 441 are driven to rotate by the rotating shaft 442, thereby realizing the quantitative control of metal powder. At the same time, the spiral blades 443 can also prevent the metal powder in the transfer cylinder 441 from being introduced into the transfer funnel 43, further improving the quantitative control effect.
[0049] In the embodiment, the spiral blade 443 can also extend into the bin 41 to avoid the accumulation or blockage of the material at the bottom of the bin 41.
[0050] The driver 444 can be a servo motor.
[0051] In some embodiments, the transfer cylinder 441 can have a structure as shown in Figure 3 Referring to Figure 3 , the transfer cylinder 441 is horizontally arranged to facilitate installation and connection with the transfer funnel 43.
[0052] In some embodiments, the transfer funnel 43 can have a structure as shown in Figure 3 Referring to Figure 3 , the transfer funnel 43 is provided with a connecting frame for rotatably connecting the other end of the rotating shaft 442 to ensure the stability of the rotating shaft 442.
[0053] In the embodiment, the connecting frame can have a U-shaped structure with an opening arranged in the vertical direction to ensure the stable connection of the rotating shaft 442 and avoid the blockage of the metal powder discharged from the transfer cylinder 441.
[0054] In some embodiments, the quantitative transfer structure 44 can have a structure as shown in Figure 3 Referring to Figure 3 , each filler assembly 40 further comprises a disturbance structure 45, which comprises a vertical shaft 451, a first bevel gear 452, a second bevel gear 453, and disturbance pieces 454. The vertical shaft 451 is arranged in the vertical direction and rotatably connected to the top cover of the transfer funnel 43. The bottom end of the vertical shaft 451 extends into the outlet of the transfer funnel 43. The first bevel gear 452 is coaxially connected to the end of the rotating shaft 442 extending into the transfer funnel 43. The second bevel gear 453 is coaxially connected to the vertical shaft 451 and engaged with the first bevel gear 452. The disturbance pieces 454 are arranged in a ring shape at the bottom end of the vertical shaft 451.
[0055] In the embodiment, the transfer funnel 43 has an outlet at the bottom end, and the outlet is in communication with the top end of the filler tube 42. The top end of the transfer funnel 43 is detachably connected to a top cover, which can be screw-connected to avoid the overflow of the metal powder in the form of dust in the transfer funnel 43 and ensure the rotatable connection of the vertical shaft 451.
[0056] During the rotation of the rotating shaft 442, the first bevel gear 452 is driven to rotate, which in turn drives the second bevel gear 453 to rotate. The disturbance pieces 454 at the bottom end are driven to rotate by the vertical shaft 451, which can avoid the blockage or accumulation of the metal powder at the bottom end of the transfer funnel 43 and ensure the filling effect of the metal powder.
[0057] In some embodiments, the second bevel gear 453 can adopt the structure as shown in Figure 3 FIG. 4B. Referring to Figure 1 , the second bevel gear 453 is located above the first bevel gear 452, so as to avoid the metal powder derived from the transmission cylinder 441 from falling on the second bevel gear 453, thereby ensuring the stable entry of the metal powder into the transfer hopper 43.
[0058] In some embodiments, the telescopic structure 30 can adopt the structure as shown in Figure 1 FIG. 5B. Referring to , the telescopic structure 30 is provided at least two, and each telescopic structure 30 is arranged in parallel and spaced apart.
[0059] The plurality of telescopic structures 30 can ensure the stable lifting of the sliding seat 20, and can also ensure the bearing of a larger load. The telescopic structure 30 can be one of a hydraulic cylinder, a pneumatic cylinder or an electric cylinder.
[0060] The above merely describes the preferred embodiments of the present application and is not intended to limit the present application. Any modification, equivalent replacement and improvement within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A semi-automatic metal powder filling machine, characterized in that, The application relates to a filling device for cylindrical shells. The device comprises: a base provided with a placing platform, a plurality of insertion slots for inserting the cylindrical shells being arranged on the placing platform in a spaced manner, and two guide columns arranged on the base in a spaced manner; a sliding base slidingly arranged on the two guide columns; a telescopic structure for driving the sliding base to move up and down; 2. The semi-automatic metal powder filling machine according to claim 1, characterized in that, a filling assembly arranged on the sliding base, the filling assembly being provided with a plurality of filling parts corresponding to the insertion slots respectively, each filling part being capable of extending into the cylinder cavity of each cylindrical shell, and the filling assembly being capable of filling a certain amount of metal powder into the cylinder cavity of each cylindrical shell through the filling parts during the upward movement of the sliding base. The filling assembly comprises: a hopper fixedly arranged on the sliding base; a plurality of filling pipes, each of which is arranged along a vertical direction and is fixedly arranged on the sliding base, and the top end of each filling pipe is connected with the sliding base; the filling pipe is the filling part; a plurality of transfer hoppers, each of which is connected with the top end of the corresponding filling pipe; 3. The semi-automatic metal powder filler as claimed in claim 2, characterized in that a plurality of quantitative delivery structures, each of which corresponds to the transfer hopper, one end of each quantitative delivery structure is in communication with the bottom end of the hopper, and the other end is in communication with the corresponding transfer hopper, and each quantitative delivery structure is used for quantitatively delivering the metal powder in the hopper to the transfer hopper. Each quantitative delivery structure comprises: a delivery cylinder, one end of which is in communication with the bottom end of the hopper, and the other end is in communication with the corresponding transfer hopper; a rotating shaft coaxially arranged with the delivery cylinder and rotationally connected with the hopper at one end; a spiral blade arranged in the delivery cylinder and spirally wound on the rotating shaft; 4. The semi-automatic metal powder filler as claimed in claim 3, characterized in that a driver fixedly arranged on the hopper and power-connected with the rotating shaft.
5. The semi-automatic metal powder filler as claimed in claim 3, wherein, The delivery cylinder is horizontally arranged.
6. The semi-automatic metal powder filler as claimed in claim 4, wherein, The transfer hopper is provided with a connecting frame for rotationally connecting the other end of the rotating shaft. Each filling assembly further comprises a disturbance structure, and the disturbance structure comprises: a vertical shaft arranged along a vertical direction and rotationally connected with the top cover of the transfer hopper; the bottom end of the vertical shaft extends into the outlet of the transfer hopper; a first bevel gear coaxially connected with the end of the rotating shaft extending into the transfer hopper; a second bevel gear coaxially connected with the vertical shaft and engaged with the first bevel gear; 7. The semi-automatic metal powder filler as claimed in claim 6, characterized in that at least two disturbance pieces, each of which is annularly arranged at the bottom end of the vertical shaft.
8. The semi-automatic metal powder filler of claim 1, wherein, The second bevel gear is located above the first bevel gear. The telescopic structure is provided with at least two telescopic structures, and each telescopic structure is arranged in parallel and in a spaced manner.