Winding device for aluminum coil production

Abstract

The utility model belongs to the field of aluminum coil production, and discloses a winding device for aluminum coil production, which comprises a rack assembly used for supporting and providing winding power, the rack assembly comprises an auxiliary assembly used for lifting, supporting and rotating, and a winding roller assembly used for winding an aluminum coil for forming and quickly disassembling and assembling is arranged between the auxiliary assembly and the rack assembly. The auxiliary assembly comprises a fixing seat, two bearing wheels are symmetrically installed on the fixing seat, and a lifting mechanism used for moving up and down is arranged below the fixing seat. The winding roller assembly comprises a fixed roller shaft, a plurality of winding mechanisms used for sliding telescopic expansion and contraction are evenly distributed on the circumference of the fixed roller shaft, a fixed cover is installed at one end of the fixed roller shaft, and a discharging mechanism used for controlling discharging in a sliding mode is arranged in the middle of the fixed roller shaft. According to the winding device for aluminum coil production, the winding roller assembly is provided with a telescopic winding arc plate and a sliding rod structure, so that an aluminum coil can be quickly disassembled after being wound, and the production efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the aluminum roll production field, especially a kind of winding device for aluminum roll production. BACKGROUND

[0002] The winding process in aluminum roll production is a key link in the aluminum material processing process, directly affecting the quality of finished products, transportation efficiency and subsequent processing performance. This process mainly winds the rolled aluminum strip into a roll according to a specific specification through precision equipment, forming an aluminum roll product that is convenient for storage, transportation and use. High-quality winding process not only improves the appearance consistency of the product, but also has a profound impact on the mechanical properties of the aluminum roll. Uniform interlayer stress distribution can effectively reduce the deformation probability during storage, and the neat roll structure creates favorable conditions for subsequent punching, slitting and other secondary processing. With the development of intelligent manufacturing technology, modern winding systems have realized full-process automatic control, optimized process parameters through big data analysis, and promoted the continuous evolution of aluminum material processing towards high efficiency, precision and sustainability.

[0003] The Chinese patent with publication number CN222498023U discloses a winding device for aluminum roll production, which includes a support assembly comprising a support base plate, universal wheels and a support frame. The surface of the support base plate is fixedly installed with a tensioning mechanism. The top of the support frame is movably installed with a winding mechanism. The surface of the support frame is movably installed with a limiting mechanism. By setting the limiting mechanism, the position of the limiting vertical plate can be adjusted using the bidirectional screw rod in cooperation with the sliding rod when winding the aluminum material, so that the movement path of the aluminum material can be limited to prevent it from deviating and affecting the appearance of the winding. By installing a limiting horizontal plate on the limiting vertical plate, the up-down amplitude of the aluminum roll can be limited to prevent it from moving too fast and causing up-down shaking during the winding process, which may cause it to contact the bidirectional screw rod and cause damage due to friction.

[0004] However, the above-mentioned patent requires simultaneous disassembly and assembly of the winding shaft when disassembling the aluminum roll, which is time-consuming and labor-intensive, increases the complexity of manual operation and reduces production efficiency. Therefore, a new device needs to be designed. UTILITY MODEL CONTENTS

[0005] The utility model aims to provide a winding device for aluminum roll production to solve the problems raised in the background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions:

[0007] The application discloses a winding device for aluminum roll production, which comprises a rack assembly for supporting and providing winding power, and further comprises an auxiliary assembly for lifting and rotating a supporting frame, wherein a winding roller assembly for winding aluminum roll forming and quick disassembly is arranged between the auxiliary assembly and the rack assembly; the auxiliary assembly comprises a fixed seat, two supporting wheels are symmetrically arranged on the fixed seat, and a lifting mechanism for up-down movement is arranged under the fixed seat; the winding roller assembly comprises a fixed roller shaft, a plurality of winding mechanisms for sliding expansion and contraction are uniformly distributed on the circumference of the fixed roller shaft, a fixed cover is arranged at one end of the fixed roller shaft, and a discharging mechanism for sliding control is arranged in the middle of the fixed roller shaft.

[0008] Further, the rack assembly comprises a bottom plate, a first support is arranged at one corner of the bottom plate, a power mechanism is arranged behind the first support, and a limiting guide mechanism is arranged on the side of the bottom plate away from the first support.

[0009] Further, the power mechanism comprises a servo motor, a belt transmission is arranged at the output end of the servo motor, and one end of the belt transmission is connected with the end of the fixed roller shaft; the limiting guide mechanism comprises a second support, and a limiting guide roller is arranged in the middle of the second support.

[0010] Further, the lifting mechanism comprises a lifting frame, and two telescopic cylinders are symmetrically arranged at the bottom of the lifting frame.

[0011] Further, the supporting wheel is in bearing connection with the fixed seat, and the fixed seat is in bolt connection with the lifting frame.

[0012] Further, the winding mechanism comprises winding arc plates, and a plurality of sliding rods are uniformly distributed on the inner sides of the winding arc plates; the discharging mechanism comprises an adjusting screw rotatably arranged in the middle of the fixed cover and a sliding frame slidably arranged in the middle of the fixed roller shaft, a plurality of avoiding grooves are uniformly distributed on the sliding frame, and the adjusting screw is in threaded connection with one end of the sliding frame.

[0013] Further, the winding arc plates are in the shape of a cylinder along the circumference of the fixed roller shaft, and the sliding frame is in the shape of a square in section.

[0014] Compared with the prior art, the application has the beneficial effects that:

[0015] 1. The winding roller assembly is designed with telescopic winding arc plates and sliding rod structures, so that the aluminum roll can be quickly disassembled after winding, and the production efficiency is improved.

[0016] 2. The discharging mechanism is designed in linkage with the adjusting screw and the sliding frame, so that the aluminum roll can be easily discharged after winding, and the complexity of manual operation is reduced.

[0017] 3、Through the cooperation of the lifting mechanism and the adjusting screw, the operator can easily complete the winding, discharging and re-preparation of the aluminum roll, and the operation difficulty is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 is a structural schematic view of the winding device for aluminum roll production of the utility model;

[0019] Figure 2 is a rack assembly schematic view of the winding device for aluminum roll production of the utility model;

[0020] Figure 3 is an auxiliary assembly schematic view of the winding device for aluminum roll production of the utility model;

[0021] Figure 4 is a winding roller assembly schematic view of the winding device for aluminum roll production of the utility model;

[0022] Figure 5 is a winding roller assembly front view of the winding device for aluminum roll production of the utility model;

[0023] Figure 6 is a winding roller assembly A-A sectional view of the winding device for aluminum roll production of the utility model.

[0024] In the figure, 101, bottom plate; 102, first support; 103, servo motor; 104, belt transmission; 105, second support; 106, limiting guide roller; 201, telescopic air cylinder; 202, lifting frame; 203, fixed seat; 204, supporting wheel; 301, fixed roller shaft; 302, fixed cover; 303, adjusting screw; 304, winding arc plate; 305, sliding rod; 306, sliding frame; 307, avoiding groove. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0026] Please refer to Figures 1-6 A winding device for aluminum roll production, comprising a rack assembly for supporting and providing winding power, further comprising a rack assembly comprising an auxiliary assembly for lifting and supporting rotation, and the auxiliary assembly and the rack assembly are provided with a winding roller assembly for winding aluminum roll forming and quick disassembly.

[0027] In the embodiment: the rack assembly includes a bottom plate 101, a first support 102 is arranged at a corner of the bottom plate 101, a power mechanism is arranged behind the first support 102, and a limiting guide mechanism is arranged on the side of the bottom plate 101 away from the first support 102; the power mechanism includes a servo motor 103, a belt transmission 104 is installed at the output end of the servo motor 103, and one end of the belt transmission 104 away from the servo motor 103 is connected with the end of a fixed roller shaft 301; the limiting guide mechanism includes a second support 105, and a limiting guide roller 106 is installed in the middle of the second support 105; during winding, the servo motor 103 first drives the fixed roller shaft 301 to rotate under the support of the first support 102 and a supporting wheel 204 through the belt transmission 104, and the aluminum strip is stably wound on the circumference formed by winding arc plates 304 under the limiting guide of the limiting guide roller 106 supported by the second support 105, and the winding is completed;

[0028] In the embodiment: the auxiliary assembly includes a fixed seat 203, two supporting wheels 204 are symmetrically installed on the fixed seat 203, and a lifting mechanism for up-down movement is arranged below the fixed seat 203; the lifting mechanism includes a lifting frame 202, and two telescopic cylinders 201 are symmetrically arranged at the bottom of the lifting frame 202; the supporting wheel 204 is bearing-connected with the fixed seat 203, and the fixed seat 203 is bolt-connected with the lifting frame 202; the fixed seat 203 rotates through the supporting wheel 204 to support the end of the fixed roller shaft 301, and the bottom plate 101 supports the telescopic cylinder 201 to extend or retract to drive the fixed seat 203 to move up and down through the lifting frame 202, so that the supporting wheel 204 supports or separates from the end of the fixed roller shaft 301;

[0029] In the embodiment: the winding roller assembly includes a fixed roller shaft 301, a plurality of winding mechanisms for sliding telescopic expansion and contraction are uniformly distributed on the circumference of the fixed roller shaft 301, a fixed cover 302 is installed at one end of the fixed roller shaft 301, and a discharging mechanism for sliding control discharging is arranged in the middle of the fixed roller shaft 301; the winding mechanism includes winding arc plates 304, and a plurality of sliding rods 305 are uniformly distributed on the inner side of the winding arc plates 304; the discharging mechanism includes an adjusting screw 303 rotatably installed in the middle of the fixed cover 302 and a sliding frame 306 slidingly installed in the middle of the fixed roller shaft 301, a plurality of avoiding grooves 307 are uniformly distributed on the sliding frame 306, and the adjusting screw 303 is threadedly connected with one end of the sliding frame 306; the winding arc plates 304 form a cylindrical shape along the circumference of the fixed roller shaft 301, and the cross section of the sliding frame 306 is a square shape; under the support of the fixed cover 302, the adjusting screw 303 is rotated, the sliding frame 306 is pulled to move along the fixed roller shaft 301, the avoiding grooves 307 are aligned with the ends of the sliding rods 305, at this time, the aluminum roll is shaken, the sliding rods 305 are pushed into the avoiding grooves 307 through the winding arc plates 304, a gap is generated between the winding arc plates 304 and the aluminum roll, and then the aluminum roll can be taken off from one end of the fixed roller shaft 301, finally, the above steps are operated in reverse, the winding arc plates 304 are pushed outwards to form a new winding circumference, and the aluminum strip winding is prepared to be performed again.

[0030] Working principle: when winding, the servo motor 103 first drives the fixed roller shaft 301 to rotate under the support of the first support 102 and the supporting wheel 204 through the belt drive 104, the fixed roller shaft 301 drives the winding arc plate 304 to rotate and wind the aluminum strip through the slide rod 305, the aluminum strip is stably wound on the circumference composed of the winding arc plate 304 under the limiting guide of the limiting guide roller 106 supported by the second support 105, after winding is completed, the bottom plate 101 supports the retractable air cylinder 201 to retract, drives the fixed seat 203 to descend through the lifting frame 202, makes the supporting wheel 204 separate from the end of the fixed roller shaft 301, then rotates the adjusting screw 303 under the support of the fixed cover 302, pulls the slide bracket 306 to move along the fixed roller shaft 301, makes the avoiding groove 307 align with the end of the slide rod 305, at this time, shakes the aluminum roll, pushes the slide rod 305 into the avoiding groove 307 through the winding arc plate 304, makes the winding arc plate 304 and the aluminum roll generate a gap, then the aluminum roll can be taken off from one end of the fixed roller shaft 301, finally, reversely operates according to the above steps, forms a new winding circumference by pushing the winding arc plate 304 outward, prepares to wind the aluminum strip again.

[0031] Although the embodiments of the present application have been shown and described, it should be understood by those ordinary skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the present application, the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A winding device for producing an aluminum coil, comprising a frame assembly for supporting and providing a winding power, characterized in that: Also include the rack assembly includes a lifting support rotating auxiliary assembly, the auxiliary assembly and the rack assembly between the roll assembly for winding aluminum roll forming and quick disassembly is arranged; The auxiliary assembly includes a fixed seat (203), two support wheels (204) are symmetrically installed on the fixed seat (203), and a lifting mechanism for moving up and down is arranged below the fixed seat (203); The roll assembly includes a fixed roller shaft (301), a plurality of winding mechanisms for sliding expansion and contraction are uniformly distributed on the circumference of the fixed roller shaft (301), a fixed cover (302) is installed at one end of the fixed roller shaft (301), and a discharging mechanism for sliding control discharging is arranged in the middle of the fixed roller shaft (301).

2. The winding device for aluminum coil production according to claim 1, characterized in that: The rack assembly includes a bottom plate (101), a first support (102) is arranged at a corner of the bottom plate (101), a power mechanism is arranged behind the first support (102), and a limiting guide mechanism is arranged on the side of the bottom plate (101) away from the first support (102).

3. The winding device for aluminum coil production according to claim 2, characterized in that: The power mechanism includes a servo motor (103), a belt transmission (104) is installed on the output end of the servo motor (103), and one end of the belt transmission (104) away from the servo motor (103) is connected with the end of the fixed roller shaft (301); the limiting guide mechanism includes a second support (105), and a limiting guide roller (106) is installed in the middle of the second support (105).

4. The winding device for aluminum coil production according to claim 1, characterized in that: The lifting mechanism includes a lifting frame (202), two telescopic cylinders (201) are symmetrically arranged at the bottom of the lifting frame (202).

5. The winding device for aluminum coil production according to claim 4, characterized in that: The support wheel (204) and the fixed seat (203) are connected by a bearing, and the fixed seat (203) and the lifting frame (202) are connected by a bolt.

6. The winding device for aluminum coil production according to claim 1, characterized in that: The winding mechanism includes winding arc plates (304), a plurality of sliding rods (305) are uniformly distributed on the inner side of the winding arc plates (304); the discharging mechanism includes an adjusting screw (303) rotatably installed in the middle of the fixed cover (302) and a sliding frame (306) slidably installed in the middle of the fixed roller shaft (301), a plurality of avoidance grooves (307) are uniformly distributed on the sliding frame (306), and the adjusting screw (303) and the sliding frame (306) are threadedly connected at one end.

7. The winding device for aluminum coil production according to claim 6, characterized in that: The winding arc plate (304) forms a cylindrical shape along the circumference of the fixed roller shaft (301), and the cross section of the sliding frame (306) is a square shape.

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