Direct-current magnetic disk cable collecting tool for crane
By designing a DC disk cable collection tool for cranes, the problems of easy damage to crane cable reels and slip ring failures were solved. This enabled the automatic cable reeling and stable collection, reducing equipment maintenance costs and safety risks, and improving the operational stability and safety of cranes.
Patent Information
- Application Number
- CN202520418494.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-11
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-03-11
AI Technical Summary
Existing crane cable reels are prone to damage, leading to frequent equipment maintenance and safety hazards. Furthermore, slip ring and carbon brush failures are frequent, posing a risk of steel plates falling.
Design a DC disk cable collection tool for cranes, including a ring plate, support rod and ring structure, to achieve self-retraction and deployment of cables through the cable collection mechanism, avoiding cable tangling and equipment failure.
It effectively reduces equipment maintenance workload and costs, lowers the risk of steel plate falling, improves crane operation stability and safety, and ensures the stability and reliability of cable winding and unwinding processes.
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Figure CN223851975U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to cable collection technical field, concretely relates to a direct current disc cable collection tool for crane. BACKGROUND
[0002] As the core hoisting equipment of many industries, the crane needs to rely on the coordinated cooperation of the cart running system, the trolley running system and the lifting system to complete various hoisting operations in the workshop. Among them, the double-hook bridge crane is generally equipped with a hoist beam, and a direct current cable is used to power the disc on the hoist. The direct current cable is connected with the junction box of the hoist beam through the cable drum on the trolley to realize the cable winding and unwinding function.
[0003] However, the cable drum in the prior art has obvious drawbacks: first, the internal spring is easy to break, which makes the cable unable to be normally recovered, greatly increasing the equipment maintenance workload and cost; second, the slip ring and carbon brush frequently fail, which may cause the steel plate of the crane to fall, thereby causing serious safety accidents and posing a major threat to personnel safety and enterprise production.
[0004] Therefore, it is an urgent need to develop a direct current disc cable collection tool for crane to replace the cable collection method of the existing cable drum. The tool can effectively reduce the equipment maintenance frequency, avoid safety accident risks, and ensure the safety of operation and production efficiency. UTILITY MODEL CONTENTS
[0005] The utility model aims to provide a direct current disc cable collection tool for crane to solve at least one aspect of the problems and defects in the above background technology.
[0006] To achieve the above-mentioned purpose of the direct current disc cable collection tool for crane, the utility model provides the following technical scheme:
[0007] A direct current disc cable collection tool for crane is arranged at the top of the hoist beam, which comprises:
[0008] An annular plate is provided with a cable collection mechanism in the middle;
[0009] A plurality of first support rods are evenly arranged along the outer periphery of the annular plate, and a first ring is arranged at the top of the first support rods, the diameter of the first ring being larger than that of the annular plate;
[0010] A plurality of second support rods are arranged along the top of the first ring, and a second ring is arranged at the top of the second support rods, the diameter of the second ring being smaller than that of the annular plate.
[0011] The direct current disc cable collection tool for crane according to the scheme has at least the following technical effects:
[0012] The cable collecting tool for the crane with the direct current magnetic disc can collect and release the cable automatically according to the lifting of the lifting appliance, compared with the traditional cable collecting mode through the cable drum, can effectively avoid the damage or failure of the spring, slip ring and carbon brush of the cable drum and the like, can avoid the problem that the cable cannot be recovered, effectively reduces the maintenance workload and maintenance cost of the equipment, reduces the risk of steel plate falling, and improves the operation stability and safety of the crane.
[0013] The cable collecting tool for the crane with the direct current magnetic disc can collect and release the cable automatically according to the lifting of the lifting appliance, compared with the traditional cable collecting mode through the cable drum, can effectively avoid the damage or failure of the spring, slip ring and carbon brush of the cable drum and the like, can avoid the problem that the cable cannot be recovered, effectively reduces the maintenance workload and maintenance cost of the equipment, reduces the risk of steel plate falling, and improves the operation stability and safety of the crane.
[0014] As a further scheme of the utility model, the horizontal included angle between the first support rod and the outer periphery of the annular plate is 55°-65°.
[0015] As a further scheme of the utility model, the horizontal included angle between the second support rod and the outer periphery of the annular plate is 110°-130°.
[0016] Since the horizontal included angle between the first support rod and the outer periphery of the annular plate is 55°-65°, preferably the horizontal included angle between the first support rod and the outer periphery of the annular plate is 60°, the horizontal included angle between the second support rod and the outer periphery of the annular plate is 110°-130°, and preferably the horizontal included angle between the second support rod and the outer periphery of the annular plate is 120°, the first support rod supports the first ring upwardly in an inclined manner, the second support rod supports the second ring upwardly in an inclined manner, and they jointly form a stable cage frame system with small ends and large middle, can uniformly disperse external forces borne by the whole tool, including the weight of the cable, the gravity of the tool itself and the tension generated in the process of collecting and releasing the cable, effectively prevent the structure from deforming or being damaged due to uneven force, and ensure the stability and reliability of the tool in the use process; and since the diameter of the second ring is small, the second ring can guide the cable to the upper part of the cable collecting mechanism in the process of collecting the cable in a relatively falling manner, according to the spiral characteristics of the falling cable, the cable is wound on the cable collecting mechanism and falls to the small bottom space, and the collected cable is prevented from being wound due to tension diffusion or dispersion.
[0017] As a further scheme of the utility model, a third ring is further arranged at least at the middle part of the first support rod.
[0018] Due to the third ring is further arranged at the middle of the first support rod, the structural rigidity of the tool is effectively increased, so that the tool has smaller deformation amount when subjected to external force, and can better maintain the stability of shape and size, thereby ensuring the accuracy and reliability of the cable collecting and releasing process.
[0019] As a further scheme of the utility model: the annular plate is provided with a connecting plate at each end, and the connecting plate is provided with a connecting hole.
[0020] By arranging the connecting plate at each end of the annular plate, and arranging the connecting hole on the connecting plate, the fixing bolt is convenient to install, the structural stability of the cable collecting tool is effectively enhanced, the tool is prevented from vibrating or shaking when the lifting appliance is lifting, the cable collecting efficiency is affected, and the stability and reliability of the cable releasing process are ensured.
[0021] As a further scheme of the utility model: the cable collecting mechanism is a cable winding column.
[0022] As a further scheme of the utility model: the cable winding column is a cylinder or a cone.
[0023] Since the cable collecting mechanism is a cable winding column, and the cable winding column is a cylinder or a cone, the trajectory of the cable coil is relatively stable, and when the cable is wound on the cylinder or the cone, each coil of the cable can be closely and uniformly arranged, and the mutual extrusion, overlap or intersection of the coils is avoided, so that the cable is more neatly stored, the cable is prevented from being wound and affected, the subsequent management and maintenance are facilitated, the friction and abrasion between the cables are reduced, and the service life of the cable is prolonged. BRIEF DESCRIPTION OF DRAWINGS
[0024] In order to facilitate the understanding of those skilled in the art, the utility model will be further described below with reference to the drawings.
[0025] Figure 1 It is a kind of crane direct-current disc cable collecting tool three-dimensional structure schematic diagram;
[0026] Figure 2 It is a kind of crane direct-current disc cable collecting tool main view structure schematic diagram.
[0027] REFERENCE NUMERALS:
[0028] 1, annular plate;2, cable collecting mechanism;3, first support rod;4, first ring;5, second support rod;6, second ring;7, connecting plate;8, connecting hole. DETAILED DESCRIPTION
[0029] The embodiments of the present application are described below in detail, examples of which are shown in the drawings, wherein the same or similar notations represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by reference to the drawings are exemplary only, and are used only for explaining the present application, and cannot be understood as a limitation of the present application.
[0030] In the description of the present application, it should be understood that, in relation to the orientation description, for example, the orientation or position relationship indicated by up, down, front, back, left, right, etc. is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present application.
[0031] In the description of the present application, the meaning of several is one or more, and the meaning of multiple is more than two, greater than, less than, more than, etc. are understood as not including the number, and above, below, etc. are understood as including the number. If it is described as first, second, it is only used for the purpose of distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features or the sequence of indicated technical features.
[0032] In the description of the present application, unless otherwise explicitly limited, the words such as setting, installing, connecting, etc. should be broadly understood, and the person skilled in the art can reasonably determine the specific meaning of the above words in the present application in combination with the specific content of the technical scheme.
[0033] In order to make the purpose, technical scheme and advantages of the present application more clear and explicit, the present application will be further described in detail below in combination with the drawings and examples. It should be understood that the specific examples described herein are only used to explain the present application, and are not used to limit the present application, that is, the described examples are only a part of the embodiments of the present application, but not all the embodiments. The components of the embodiments of the present application described and shown in the drawings herein can be arranged and designed in various different configurations.
[0034] Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed present application, but only represents selected embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by the person skilled in the art without making creative efforts fall within the scope of the present application.
[0035] As Figure 1 and Figure 2The utility model discloses a kind of direct current disc cable collection tools for crane, be set in sling crossbeam top, include: annular plate 1, annular plate 1 middle part is provided with cable collection mechanism 2;Several first support rods 3 are evenly provided along the outer periphery of annular plate 1, and the top of several first support rods 3 is provided with first ring 4, and the diameter of first ring 4 is greater than the diameter of annular plate 1;Several second support rods 5 are provided along the top of first ring 4, and the top of several second support rods 5 is provided with second ring 6, and the diameter of second ring 6 is less than the diameter of annular plate 1.
[0036] When using, when sling crossbeam rises, the cable collection tool rises simultaneously, and the cable in the air falls relatively, and falls into the collection tool by second ring 6;And cable usually falls in spiral state, so that cable is self-wound on cable guide mechanism 2 during falling process, and the collection of cable is completed;When sling crossbeam descends, the cable collection tool descends simultaneously, and cable rises relatively, and cable winding phenomenon can be avoided by cable guide mechanism 2, so that cable is gradually released to the state in the air in order.
[0037] Specifically, the direct current disc cable collection tool for crane can collect and release cable automatically according to the lifting of sling, compared with the cable collection mode of traditional cable reel, can effectively avoid the damage or failure of spring, slip ring and carbon brush of cable reel, etc., cause the problem that cable cannot be recovered, effectively reduce the maintenance workload and maintenance cost of equipment, reduce the risk of steel plate falling, improve the operation stability and safety of crane.
[0038] Further, the horizontal angle between several first support rods 3 and the outer periphery of annular plate 1 is all 55°-65°;The horizontal angle between several second support rods 5 and the outer periphery of annular plate 1 is all 110°-130°.
[0039] Specifically, since the horizontal angles between the first support rods 3 and the outer periphery of the annular plate 1 are all 55°-65°, preferably the horizontal angles between the first support rods and the outer periphery of the annular plate are all 60°, and the horizontal angles between the second support rods 5 and the outer periphery of the annular plate 1 are all 110°-130°, preferably the horizontal angles between the second support rods and the outer periphery of the annular plate are all 120°, the first support rods 3 are inclined to support the first ring 4 upward, and the second support rods 5 are inclined to support the second ring 6 upward, so that they jointly form a stable cage frame system with small ends and large middle, which can uniformly disperse the external force borne by the entire tool, including the weight of the cable, the gravity of the tool itself, and the tension generated during the cable winding and unwinding process, effectively prevents the structure from deforming or being damaged due to uneven force, and ensures the stability and reliability of the tool during use; and the diameter of the second ring 6 is smaller, so that the cable can be smoothly guided to the upper part of the cable collecting mechanism 2 during the relatively falling collection process, and according to the spiral characteristics of the cable falling, the cable is wound on the cable collecting mechanism 2 and falls to the space with small bottom space, preventing the collected cable from being wound due to tension diffusion or dispersion.
[0040] Further, at least a third ring is arranged along the middle of the first support rods 3.
[0041] Specifically, since at least a third ring is arranged along the middle of the first support rods 3, the structural rigidity of the entire tool can be effectively increased, so that the deformation amount of the tool is smaller when subjected to external force, and the stability of the shape and size can be better maintained, ensuring the accuracy and reliability of the cable collection and release process.
[0042] As shown in Figure 1 and Figure 2 , the annular plate 1 is provided with a connecting plate 7 at both ends, and the connecting plate 7 is provided with a connecting hole 8.
[0043] Specifically, by arranging the connecting plate 7 at both ends of the annular plate 1, and arranging the connecting hole 8 on the connecting plate 7, the installation of the fixing bolt is facilitated, which can effectively enhance the structural stability of the cable collecting tool, prevent the tool from vibrating or shaking when the lifting appliance is lifting, affect the collection efficiency of the cable, and ensure the stability and reliability of the cable winding and unwinding process.
[0044] According to the embodiment of the utility model, the cable collecting mechanism 2 is a cable winding column; the cable winding column is selected as a cylinder or a cone.
[0045] Specifically, since the cable collecting mechanism 2 is a cable winding column, the cable winding column is selected as a cylinder or a cone; since the trajectory of the cable disc spiral falling is relatively stable, when winding on the cylinder or the cone, each circle of the cable can be closely and uniformly arranged, and the situation of mutual extrusion, overlap or intersection does not occur, not only the storage of the cable is more regular, the winding of the cable is avoided, the cable winding and unwinding are affected, subsequent management and maintenance are facilitated, but also the friction and wear between the cables are reduced, and the service life of the cable is prolonged.
[0046] The above is only an example and description of the structure of the utility model, and those skilled in the art can make various modifications or supplements or adopt similar ways to replace the described specific embodiments, as long as the modifications or supplements do not deviate from the structure of the utility model or exceed the range defined by the present claim, which shall belong to the protection scope of the utility model.
Claims
1. A DC disc cable collection tool for a crane, provided at the top of a spreader beam, characterized in that, Include: Ring plate (1), the ring plate (1) middle part is provided with cable collection mechanism (2); Along the outer periphery of the ring plate (1) is uniformly provided with a plurality of first support rods (3), a plurality of the first support rods (3) top is provided with a first ring (4), the diameter of the first ring (4) is greater than the diameter of the ring plate (1); Along the top of the first ring (4) is provided with a plurality of second support rods (5), a plurality of the second support rods (5) top is provided with a second ring (6), the diameter of the second ring (6) is less than the diameter of the ring plate (1)。 2. The DC disc cable collection tool for cranes according to claim 1, characterized in that, A plurality of the first support rods (3) and the horizontal angle of the outer periphery of the ring plate (1) is 55°-65°.
3. The DC disc cable collection tool for cranes according to claim 2, characterized in that, A plurality of the second support rods (5) and the horizontal angle of the outer periphery of the ring plate (1) is 110°-130°.
4. The DC disc cable collection tool for cranes according to claim 1, characterized in that, Along a plurality of the first support rods (3) middle part is further provided with a third ring.
5. The DC disc cable collection tool for cranes according to claim 1, characterized in that, The ring plate (1) both ends are provided with connecting plate (7), the connecting plate (7) is provided with connecting hole (8).
6. The DC disc cable collection tool for cranes according to any one of claims 1 to 5, characterized in that, The cable collection mechanism (2) is a cable winding column.
7. The DC disc cable collection tool for cranes according to claim 6, characterized in that, The cable winding column is selected as a cylinder or a cone.