Quenching anti-corrosion device for producing flange for valve

By introducing an electric telescopic rod and a motor-driven winding system into the quenching and corrosion protection device, the problem of metal shavings accumulation was solved, and automatic cleaning of shavings and recycling of the anti-corrosion liquid were realized, thereby improving the operating efficiency of the device.

CN223852692UActive Publication Date: 2026-01-30浙江雄帝管件有限公司
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Patent Information

Application Number
CN202520535585.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-26
Publication Date
2026-01-30
Estimated Expiration
2035-03-26

AI Technical Summary

Technical Problem

Existing quenching and corrosion protection devices cannot effectively collect metal shavings during use, leading to shavings accumulation that affects the normal use of the corrosion protection solution.

Method used

A device comprising an electric telescopic rod, a push plate, a flow guide filter plate, a pull-out filter screen, and a motor drive is designed. The push plate is pushed by the electric telescopic rod to push metal debris to the flow guide filter plate, and the flow guide filter plate and pull-out filter screen are used for filtration. Combined with a motor-driven winding rope and a fixing rod, the device realizes automatic cleaning of metal debris and reuse of anti-corrosion liquid.

Benefits of technology

It achieves efficient collection of metal scrap and regeneration of anti-corrosion liquid, improves energy recovery efficiency, and avoids the impact of scrap on the anti-corrosion device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The quenching anti-corrosion device comprises a bottom plate, the top of the bottom plate is fixedly connected with an installation plate, an electric telescopic rod is fixedly installed on the outer side of the installation plate through bolts, the output end of the electric telescopic rod is fixedly connected with a push plate, and the push plate is fixedly connected with a motor. An anti-corrosion groove is fixedly connected to the middle end of the bottom of the bottom plate, a collecting box is fixedly connected to the bottom of the bottom plate through bolts, and a drawing filter screen is clamped in an inner cavity of the collecting box. The push plate is driven by the electric telescopic rod to move, metal scraps can be pushed away to the top of the flow guide filter plate by moving of the push plate, preservative liquid in the metal scraps is filtered through the flow guide filter plate, and the falling preservative liquid is filtered again by pulling the filter screen. And the metal chippings can remain at the top of the drawing filter screen, the energy recovery efficiency is improved, and the metal chippings are prevented from affecting normal use of preservative liquid in the anti-corrosion device.
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Description

TECHNICAL FIELD

[0001] The utility model relates to flange production technical field, concretely is a kind of quenching anticorrosion device for flange production of valve. BACKGROUND

[0002] Quenching refers to the metal workpiece is heated to a certain appropriate temperature and keeps a period of time, immediately immersed in quenching medium and carries out rapid cooling metal heat treatment process, since quenching can improve the rigidity, hardness, wear resistance, fatigue strength and toughness of metal workpiece, thus is widely used in various work, die, measuring tool and the part requiring surface wear resistance, through quenching also can satisfy the ferromagnetic property, corrosion resistance and other special physical, chemical performance of certain special steel, to reach the wear resistance and corrosion resistance effect, flange sheet production process often needs quenching treatment;

[0003] But the quenching anticorrosion device of existing in the actual use process has no metal scrap collection when anticorrosion, so metal scrap will be accumulated in the interior of anticorrosion box, causes influence, brings certain influence for subsequent use, for this, we propose a kind of quenching anticorrosion device for flange production of valve. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a kind of quenching anticorrosion device for flange production of valve to solve the problems raised in the above background.

[0005] To achieve the above object, the utility model provides the following technical scheme: a kind of quenching anticorrosion device for flange production of valve, including bottom plate, the top of the bottom plate is fixedly connected with mounting plate, the outer side of the mounting plate is fixedly installed with electric telescopic handle by bolt, the output end of the electric telescopic handle is fixedly connected with push plate, the middle end of the bottom plate bottom is fixedly connected with anticorrosion groove, the bottom of the bottom plate is fixedly connected with collection box by bolt, the inner chamber of the collection box is clamped with pull filter screen, the upper end of the anticorrosion groove is fixedly connected with guide flow filter plate by bolt, the top of the guide flow filter plate is fixedly connected with first baffle.

[0006] Preferably, the left side of the top of the bottom plate is provided with quenching furnace, and the right side of the top of the bottom plate is provided with drying box.

[0007] Preferably, the top of the bottom plate is fixedly connected with second baffle, and the second baffle is located at the top of the collection box.

[0008] Preferably, the top of the bottom plate is fixedly connected with a frame body, a motor is fixedly installed at the upper end of the right side of the frame body through bolts, the output end of the motor is fixedly connected with a rotating rod, the surface of the rotating rod is wound with a winding rope, the bottom of the winding rope is fixedly connected with a fixed block, the two sides of the fixed block are fixedly connected with fixed rods, and the bottom of the fixed rod is fixedly connected with a first filter screen.

[0009] Preferably, the bottom of the collecting box is fixedly connected with an infusion pump through bolts, the water inlet end of the infusion pump is communicated with the bottom of the collecting box through a pipeline, the water outlet end of the infusion pump is fixedly connected with an infusion tube, and the output end of the infusion tube is communicated with the upper end of one side of the corrosion tank.

[0010] Preferably, the bottom of the inner cavity of the collecting box is fixedly connected with a mass sensor through bolts, and the lower end of the front face of the collecting box is fixedly connected with a display through bolts.

[0011] Compared with the prior art, the utility model has the advantages that:

[0012] 1、The utility model discloses a push plate is moved through the electric telescopic rod, and the push plate moves and can push metal scrap away to the top of the flow guide filter plate, and the flow guide filter plate filters the corrosion -resistant liquid in the metal scrap, and the corrosion -resistant liquid that falls is filtered again through the pull -out filter screen, makes the metal scrap can remain at the top of the pull -out filter screen, improves energy recovery efficiency, avoids the metal scrap and influences the normal use of the corrosion -resistant liquid in the corrosion -resistant device.

[0013] 2、The utility model discloses a rotating rod is rotated through the motor, and the rotating rod drives the winding rope to rotate and winds, and the winding rope drives the fixed block to move upward, and the fixed block drives the fixed rod and the first filter screen at the bottom of the fixed rod to move upward and makes the metal scrap at the top of the first filter screen move, and it is convenient to clean. ACCURACY OF DRAWINGS

[0014] Figure 1 It is the structure schematic drawing of the utility model;

[0015] Figure 2 It is the push plate structure schematic drawing of the utility model;

[0016] Figure 3 It is the corrosion tank structure schematic drawing of the utility model.

[0017] In the figure: 1, the base plate; 2, quenching furnace; 3, frame; 4, rotating rod; 5, winding rope; 6, mounting plate; 7, electric telescopic rod; 8, motor; 9, drying box; 10, display; 11, flow guide filter plate; 12, first baffle; 13, second baffle; 14, collection box; 15, push plate; 16, fixed block; 17, first filter screen; 18, fixed rod; 19, infusion tube; 20, infusion pump; 21, mass sensor; 22, pull filter screen; 23, corrosion-resistant tank. DETAILED DESCRIPTION

[0018] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0019] The components of the application 1, the base plate; 2, quenching furnace; 3, frame; 4, rotating rod; 5, winding rope; 6, mounting plate; 7, electric telescopic rod; 8, motor; 9, drying box; 10, display; 11, flow guide filter plate; 12, first baffle; 13, second baffle; 14, collection box; 15, push plate; 16, fixed block; 17, first filter screen; 18, fixed rod; 19, infusion tube; 20, infusion pump; 21, mass sensor; 22, pull filter screen; 23, corrosion-resistant tank are all general standard parts or parts known to those skilled in the art, and their structure and principle can be known by the technical personnel through technical manual or through conventional experimental method.

[0020] Embodiment one:

[0021] Please refer to Figures 1-3 , the following technical solutions are provided, specifically disclosed: a valve flange production quenching anticorrosion device, including the base plate 1, the top of the base plate 1 is fixedly connected with the mounting plate 6, the outer side of the mounting plate 6 is fixedly installed with the electric telescopic rod 7 through the bolt, the output end of the electric telescopic rod 7 is fixedly connected with the push plate 15, the middle end of the bottom of the base plate 1 is fixedly connected with the corrosion-resistant tank 23, the bottom of the base plate 1 is fixedly connected with the collection box 14 through the bolt, the inner cavity of the collection box 14 is clamped with the pull filter screen 22, the upper end of the corrosion-resistant tank 23 is fixedly connected with the flow guide filter plate 11 through the bolt, the top of the flow guide filter plate 11 is fixedly connected with the first baffle 12;

[0022] In actual use, the push plate 15 is moved by the electric telescopic rod 7, and the metal scraps can be pushed away to the top of the flow guide filter plate 11, the corrosion-resistant liquid in the metal scraps is filtered by the flow guide filter plate 11, and the falling corrosion-resistant liquid is filtered again by the pullable filter screen 22, so that the metal scraps can be left on the top of the pullable filter screen 22, the energy recovery efficiency is improved, the normal use of the corrosion-resistant liquid in the corrosion-resistant device is avoided, and the electric telescopic rod 7 is controlled by an external controller and powered by an external power supply.

[0023] Embodiment two:

[0024] Please refer to Figure 1 and Figure 2 , the following technical solutions are provided, and specifically disclosed: the left side of the top of the bottom plate 1 is provided with a quenching furnace 2, the right side of the top of the bottom plate 1 is provided with a drying box 9, the top of the bottom plate 1 is fixedly connected with a second baffle 13, and the second baffle 13 is located on the top of the collection box 14, the top of the bottom plate 1 is fixedly connected with a frame body 3, the upper end of the right side of the frame body 3 is fixedly installed with a motor 8 through bolts, the output end of the motor 8 is fixedly connected with a rotating rod 4, the surface of the rotating rod 4 is wound and connected with a winding rope 5, the bottom of the winding rope 5 is fixedly connected with a fixed block 16, the two sides of the fixed block 16 are fixedly connected with fixed rods 18, the bottom of the fixed rods 18 is fixedly connected with a first filter screen 17, the middle end of the bottom of the collection box 14 is fixedly installed with a liquid pump 20 through bolts, the water inlet end of the liquid pump 20 is communicated with the middle end of the bottom of the collection box 14 through a pipeline, the water outlet end of the liquid pump 20 is fixedly connected with a liquid pipe 19, the output end of the liquid pipe 19 is communicated with the upper end of one side of the corrosion-resistant tank 23, the bottom of the inner cavity of the collection box 14 is fixedly connected with a mass sensor 21 through bolts, the lower end of the front of the collection box 14 is fixedly connected with a display 10 through bolts, and the input end of the display 10 is unidirectionally and electrically connected with the output end of the mass sensor 21.

[0025] In actual use, the rotating rod 4 drives the winding rope 5 to rotate and wind, the fixed block 16 drives the fixed rods 18 and the first filter screen 17 at the bottom of the fixed rods 18 to move upward, so that the metal scraps on the top of the first filter screen 17 are moved, and cleaning is facilitated, the display 10, the liquid pump 20, the mass sensor 21 and the motor 8 are controlled by an external controller and powered by an external power supply.

[0026] In use: the flange can be quenched through the quenching furnace 2, after quenching, the flange is placed on the top of the first filter screen 17 in the inner cavity of the anticorrosion tank 23 for anticorrosion treatment, metal scraps will fall off during the anticorrosion treatment, the first filter screen 17 can collect the metal scraps, and the flange is placed in the inner cavity of the drying box 9 for drying treatment, at this time, the motor 8 drives the rotating rod 4 to rotate to wind the winding rope 5, the winding rope 5 drives the first filter screen 17 to move upwards, the electric telescopic rod 7 drives the push plate 15 to move, the push plate 15 pushes the metal scraps on the top of the first filter screen 17 away to the top of the flow guide filter plate 11, the flow guide filter plate 11 filters the anticorrosive liquid in the metal scraps, and the pull-out filter screen 22 filters the fallen anticorrosive liquid again, so that the metal scraps can be left on the top of the pull-out filter screen 22, the energy recovery efficiency is improved, the normal use of the anticorrosive liquid in the anticorrosion device is avoided, and the metal scraps are affected, the filtered anticorrosive liquid is extracted through the infusion pump 20, and is conveyed to the inner cavity of the anticorrosion tank 23 through the infusion tube 19 for reuse.

[0027] Importantly, it should be noted that the constructions and arrangements of the present application shown in the various example embodiments are illustrative only. Although only a few embodiments have been described in detail in this disclosure, those skilled in the art who review this disclosure will readily appreciate that many modifications are possible (e.g., variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters, mounting arrangements, use of materials, colors, orientations, etc.) using the teachings of the present application and their equivalents, without materially departing from the novel teachings and advantages of the subject matter described in this application. For example, elements shown as integrally formed can be constructed of multiple parts or elements, the position of elements can be reversed or otherwise varied, and the nature or number of elements or positions can be altered or varied. Accordingly, all such modifications are intended to be included within the scope of the present application. The order or sequence of any process or method steps can be changed, or reordered, according to alternative embodiments. Any "means plus function" clauses are intended to cover the structures described herein as performing the recited functions and not only structural equivalents but also equivalent structures. Other substitutions, modifications, changes, and omissions can be made in the design, operating conditions, and arrangement of the example embodiments without departing from the scope of the present application. Accordingly, the present application is not limited to the particular embodiments described and illustrated herein, but extends to equivalents of what is claimed and / or described.

[0028] Furthermore, in an effort to provide a concise description of exemplary embodiments, all features of an actual implementation can not be described (i.e., those unrelated to the best mode of practicing the present application, or those unrelated to enabling the claimed application).

[0029] It should be explained finally that the above embodiment is only used to illustrate the technical scheme of the utility model, and is not the limit of the protection scope of the utility model, although the utility model is explained in detail with reference to the preferred embodiment, the ordinary skilled in the art should understand that the technical scheme of the utility model can be modified or replaced equivalently, and does not deviate from the essence and scope of the technical scheme of the utility model.

Claims

1. A quenching anticorrosion device for flange production of valves, comprising a base plate (1), characterized in that: The top of the bottom plate (1) is fixedly connected with a mounting plate (6), the outer side of the mounting plate (6) is fixedly installed with an electric telescopic rod (7) through bolts, the output end of the electric telescopic rod (7) is fixedly connected with a push plate (15), the middle end of the bottom of the bottom plate (1) is fixedly connected with a corrosion-resistant groove (23), the bottom of the bottom plate (1) is fixedly connected with a collection box (14) through bolts, the inner cavity of the collection box (14) is clamped with a pull-out filter screen (22), the upper end of the corrosion-resistant groove (23) is fixedly connected with a flow guide filter plate (11), the top of the flow guide filter plate (11) is fixedly connected with a first baffle (12).

2. The quenching and corrosion preventing device for flange of valve according to claim 1, characterized in that: The left side of the top of the bottom plate (1) is provided with a quenching furnace (2), and the right side of the top of the bottom plate (1) is provided with a drying box (9).

3. The quenching and corrosion preventing device for flange of valve according to claim 1, characterized in that: The top of the bottom plate (1) is fixedly connected with a second baffle (13), and the second baffle (13) is located at the top of the collection box (14).

4. The quenching and corrosion preventing device for flange of valve according to claim 1, characterized in that: The top of the bottom plate (1) is fixedly connected with a frame (3), the upper end of the right side of the frame (3) is fixedly installed with a motor (8) through bolts, the output end of the motor (8) is fixedly connected with a rotating rod (4), the surface of the rotating rod (4) is woundly connected with a winding rope (5), the bottom of the winding rope (5) is fixedly connected with a fixed block (16), the two sides of the fixed block (16) are fixedly connected with a fixed rod (18), and the bottom of the fixed rod (18) is fixedly connected with a first filter screen (17).

5. The quenching and corrosion preventing device for flange of valve according to claim 1, characterized in that: The middle end of the bottom of the collection box (14) is fixedly installed with a infusion pump (20) through bolts, the water inlet end of the infusion pump (20) is communicated with the middle end of the bottom of the collection box (14) through a pipeline, the water outlet end of the infusion pump (20) is fixedly connected with an infusion tube (19), and the output end of the infusion tube (19) is communicated with the upper end of one side of the corrosion-resistant groove (23).

6. The quenching and corrosion preventing device for flange of valve according to claim 1, characterized in that: The bottom of the inner cavity of the collection box (14) is fixedly connected with a mass sensor (21) through bolts, the lower end of the front of the collection box (14) is fixedly connected with a display (10) through bolts, and the input end of the display (10) is unidirectionally electrically connected with the output end of the mass sensor (21).