Wear-resistant cloth

By using warp and weft yarns interwoven in the abrasion-resistant fabric to form a base fabric area, a square area, and a diagonal edge area, and arranging them in a V-shape and herringbone pattern, the problem of poor air permeability of the abrasion-resistant fabric is solved, and both abrasion resistance and air permeability are improved.

CN223852901UActive Publication Date: 2026-01-30ZHEJIANG SCI TECH UNIV SHAOXING KEQIAO RES INST CO LTD
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Patent Information

Application Number
CN202520350423.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-03
Publication Date
2026-01-30
Estimated Expiration
2035-03-03

AI Technical Summary

Technical Problem

The poor breathability of existing abrasion-resistant fabrics is due to the fact that the floating long threads of the satin weave cover the interlacing points, resulting in fewer interlacing times between fibers, and the high-density weaving makes the fibers tight, which cannot effectively disperse stress.

Method used

The base fabric area, square area and oblique area are formed by interlacing warp and weft yarns. The oblique area is interlaced at different angles and arranged in a V-shape to increase the number of fiber interlacing times. The square area and oblique area are interlaced to form a herringbone-like protrusion, and the plain weave is combined to increase breathability.

Benefits of technology

It improves the fabric's abrasion resistance and breathability, while also increasing the fabric's structural stability and strength. By dispersing stress through floats, it enhances the overall performance of the fabric.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses wear-resistant cloth which comprises a base cloth area, square areas and inclined edge areas, two inclined edge areas form a group, the two inclined edge areas in each group are arranged in a V shape, one ends of the two inclined edge areas in each group are connected with the same square area, and the other ends of the two inclined edge areas in each group are respectively connected with the two square areas. The inclined edge area and the square area are both higher than the base cloth area, and an included angle is formed between the inclined edge area and the base cloth area. The base cloth area, the square area and the inclined edge areas are formed by interweaving the warp yarn and the weft yarn, and the two inclined edge areas are arranged in the V shape, so that floating lines of the inclined edge areas are kept long, meanwhile, the interweaving frequency of fibers is increased, stress is dispersed through the floating lines, and meanwhile the air permeability of the fabric is improved through interweaving gaps between the fibers; and the square area is formed by interweaving the plain weave, and the weave points are respectively added along the warp and weft directions on the basis of the plain weave, so that the square area keeps the wear resistance of the plain weave and the air permeability of the square area is improved at the same time.
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Description

Technical Field

[0001] This utility model relates to the field of fabrics, and more specifically, to a wear-resistant fabric. Background Technology

[0002] Current abrasion-resistant fabrics are usually formed by combining satin weave with high-density interweaving. However, because the floats of the satin weave are relatively long, the number of interweavings between the fibers is small. As a result, the interweaving points are covered by the floats, so air cannot pass through the interweaving points of the fabric. Furthermore, because the fabric needs to be abrasion-resistant, stress needs to be dispersed, so high-density weaving is used to make the fibers tighter. Therefore, the overall breathability of the fabric is reduced. Utility Model Content

[0003] The purpose of this invention is to overcome the shortcomings of the prior art and provide a wear-resistant fabric. This fabric is formed by interlacing warp and weft yarns to create a base fabric area, a square area, and a diagonal edge area. The diagonal edge area is interlaced at an angle different from conventional twill weave, and the two diagonal edge areas are arranged in a V-shape, thus creating symmetry between adjacent diagonal edge areas. Furthermore, the diagonal edge angle of each diagonal edge area is greater than 45 degrees, thereby increasing the number of interlacing threads between fibers while maintaining a longer float length. This disperses stress through the float length and increases the fabric's breathability through the gaps between the interlacing fibers. The square area is formed by interlacing a plain weave structure, with additional weave points along the warp and weft directions. This allows the square area to retain the wear resistance of the plain weave while increasing its breathability. The square area and the diagonal edge area interlacing to form a herringbone-like protrusion further enhances the overall breathability of the fabric.

[0004] To achieve the above objectives, the present invention adopts the following technical solution: a wear-resistant fabric, comprising a base fabric area, a square area, and a beveled edge area, with two beveled edge areas forming a group, the two beveled edge areas in each group arranged in a V-shape, one end of the two beveled edge areas in each group being connected to the same square area, and the other end of the two beveled edge areas in each group being connected to two square areas respectively, the beveled edge area and the square area being higher than the base fabric area, and the beveled edge area and the base fabric area forming an angle.

[0005] The present invention is further configured such that one of the two oblique edge areas in each group forms an angle α with the base fabric area of ​​45 degrees to 76 degrees, and the other of the two oblique edge areas in each group forms an angle β with the base fabric area of ​​90 degrees to 142 degrees.

[0006] The present invention is further configured such that the height difference H between the square area and the bottom fabric area is 0.23mm-0.66mm.

[0007] The present invention is further configured such that the height difference L between the inclined edge area and the bottom fabric area is 0.23mm-0.66mm.

[0008] The present invention is further configured such that, along the fabric width direction, the base fabric area is connected to the adjacent square area, and the base fabric area is connected to the adjacent oblique edge area.

[0009] The present invention is further configured such that the wear-resistant fabric has a weave cycle of 18 warp yarns and 26 weft yarns. Among the 18 warp yarns and 26 weft yarns, 6 warp yarns and 6 weft yarns interweave to form the square area, and 8 warp yarns and 4 weft yarns interweave to form the oblique area.

[0010] The present invention is further configured such that, among the 18 warp yarns and 26 weft yarns of the abrasion-resistant fabric, the 1st to 3rd warp yarns, the 16th to 18th warp yarns, the 1st to 3rd weft yarns, the 11th to 16th weft yarns, and the 24th to 26th weft yarns interweave to form the square area, and the 7th to 12th warp yarns, the 1st to 2nd weft yarns, the 10th to 15th weft yarns, and the 23rd to 26th weft yarns interweave to form the square area.

[0011] The present invention is further configured such that, among the 18 warp yarns and 26 weft yarns of the abrasion-resistant fabric, the 2nd, 5th, 14th, and 17th warp yarns are interwoven with the 9th-10th and 22nd-23rd weft yarns; the 3rd, 6th, 13th, and 16th warp yarns are interwoven with the 7th-8th and 20th-21st weft yarns; the 4th, 7th, 12th, and 15th warp yarns are interwoven with the 5th-6th and 18th-19th weft yarns; the 5th, 8th, 11th, and 14th warp yarns are interwoven with the 3rd-4th and 16th-17th weft yarns; and the 4th and 15th warp yarns are interwoven with the 11th-12th and 24th-25th weft yarns to form the oblique edge area.

[0012] The present invention is further configured such that the 18 warp yarns and 26 weft yarns of the abrasion-resistant fabric are all formed by interlacing polyester fibers.

[0013] In summary, this utility model has the following beneficial effects:

[0014] The fabric is constructed by interlacing warp and weft yarns to form a base fabric area, a square area, and a bias area. The bias areas are arranged in a V-shape, creating symmetry on both sides. The angle of inclination of the bias areas is greater than 45 degrees, which increases the float of the bias areas while maintaining the number of interlacing fibers, thus increasing both the abrasion resistance and breathability of the fabric. The square areas are based on a plain weave, with additional warp and weft points in each direction. Therefore, the square areas retain the abrasion resistance of the plain weave while increasing breathability. The square areas and bias areas are connected and interlaced to form a herringbone-like protrusion, which increases the strength of the fabric by the right-angled interlacing of fibers. The connection between the square areas and bias areas increases the structural stability of the fabric. At the same time, both the square areas and bias areas are higher than the base fabric area, increasing the internal space of the fabric and thus increasing its breathability. The base fabric area is also formed by a plain weave, which, while stabilizing the structure of the square and bias areas, increases the breathability of the base fabric area through the gaps between the interlaced fibers. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of a wear-resistant fabric in this embodiment;

[0016] Figure 2 for Figure 1 A sectional view along the A-A direction;

[0017] Figure 3 for Figure 1 A cross-sectional view along the B-B direction;

[0018] Figure 4 This is a diagram of the fabric structure of a wear-resistant fabric in this embodiment.

[0019] Attached diagram labels: base fabric area 30, square area 31, diagonal area 32. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] like Figure 1As shown in Figure 4, this embodiment discloses a wear-resistant fabric, including a base fabric area 30, a square area 31, and a beveled edge area 32. The wear-resistant fabric has a weave cycle of 18 warp yarns and 26 weft yarns, and both the 18 warp yarns and 26 weft yarns are woven from polyester fibers. Among the 18 warp yarns and 26 weft yarns, 6 warp yarns and 6 weft yarns interweave to form the square area 31, and 8 warp yarns and 4 weft yarns interweave to form the beveled edge area 32. In one weave cycle, the 18 warp yarns and 26 weft yarns of the wear-resistant fabric... In the weft yarns, warp yarns 2, 5, 14, and 17 interweave with weft yarns 9-10 and 22-23; warp yarns 3, 6, 13, and 16 interweave with weft yarns 7-8 and 20-21; warp yarns 4, 7, 12, and 15 interweave with weft yarns 5-6 and 18-19; warp yarns 5, 8, 11, and 14 interweave with weft yarns 3-4 and 16-17; and warp yarns 4 and 15 interweave with weft yarns 11-12 and 24-25 to form oblique edge area 32, as shown in the reference section. Figure 4 Taking the interlacing range of warp yarns 1-18 and weft yarns 1-12 as an example, when the oblique edge region 32 is located at the interlacing point of warp yarns 2-8 and weft yarns 1-12, one side of the oblique edge region 32 is located at the interlacing point of warp yarn 2 with weft yarns 9 and 10, warp yarn 3 with weft yarns 7 and 8, warp yarn 4 with weft yarns 5 and 6, warp yarn 5 with weft yarns 3 and 4, and warp yarn 6 with weft yarns 1 and 2. Because warp yarns 2-6 interlac with weft yarns, each warp yarn interlaces with two weft yarns, and the weft yarns interlac with the warp yarns in a pattern of increasing by 1 each time, a coordinate axis is established at the 6th warp yarn. The interlacing of warp yarns 2-6 with weft yarns is located in the second quadrant, and the angle formed by the interlacing of warp yarns 2-6 with weft yarns is greater than 45 degrees. When the oblique edge region 32 is located at the interlacing point of warp yarns 2-8 and weft yarns 1-12, the other side of the oblique edge region 32 is located at the interlacing point of warp yarns 2-8 and weft yarns 1-12. One side is located where the 4th warp yarn interweaves with the 11th and 12th weft yarns, the 5th warp yarn interweaves with the 9th and 10th weft yarns, the 6th warp yarn interweaves with the 7th and 8th weft yarns, the 7th warp yarn interweaves with the 5th and 6th weft yarns, and the 8th warp yarn interweaves with the 3rd and 4th weft yarns. Therefore, the 4th to 8th warp yarns interweave with the weft yarns, and each warp yarn interweaves with two weft yarns. Furthermore, the weft yarns interweave with the warp yarns in a pattern that increases by 1 for each weft yarn. Therefore, a coordinate axis is established at the 8th warp yarn. The interweaving of the 4th to 8th warp yarns with the weft yarns is also located in the second quadrant, and the angle formed by the interweaving of the 4th to 8th warp yarns with the weft yarns is greater than 45 degrees. At the same time, because the 2nd and 5th warp yarns, the 3rd and 6th warp yarns, the 4th and 7th warp yarns, and the 5th and 8th warp yarns interweave with the same weft yarns in the two sides of a hypotenuse 32, the two sides of the hypotenuse 32 are parallel, and the two sides of the hypotenuse 32 have the same inclination angle.

[0022] When the hypotenuse 32 is located at the intersection of warp yarns 11-17 and weft yarns 1-12, one side of the hypotenuse 32 is located at the intersection of warp yarn 11 and weft yarns 3 and 4, warp yarn 12 and weft yarns 5 and 6, warp yarn 13 and weft yarns 7 and 8, warp yarn 14 and weft yarns 9 and 10, and warp yarn 15 and weft yarns 11 and 12. Therefore, warp yarns 11-15 interweave with weft yarns, with each warp yarn interweaving with two weft yarns, and the weft yarns interweave with the warp yarns in a pattern that increases by 1 each time. Therefore, with the 11th warp yarn as the coordinate axis, the intersection of warp yarns 11-15 and weft yarns is located in the first quadrant, and the angle formed by the intersection of warp yarns 11-15 and weft yarns is greater than 45 degrees. When the hypotenuse 32 is located at the intersection of warp yarns 11-17 and weft yarns 1-12, the other side of the hypotenuse 32 is located at the intersection of warp yarn 13 and weft yarns 11 and 12. 1. Weft yarns 1 and 2 interweave; warp yarn 14 interweaves with weft yarns 3 and 4; warp yarn 15 interweaves with weft yarns 5 and 6; warp yarn 16 interweaves with weft yarns 7 and 8; warp yarn 17 interweaves with weft yarns 9 and 10. Therefore, warp yarns 13-17 interweave with weft yarns. Each warp yarn interweaves with two weft yarns, and the weft yarns interweave with the warp yarns in a pattern that increases by 1 for each yarn. Therefore, a coordinate axis is established at warp yarn 13. The interweaving of warp yarns 13-17 with weft yarns is also located in the first quadrant, and the angle formed by the interweaving of warp yarns 13-17 with weft yarns is greater than 45 degrees. Similarly, because in the two sides of a hypotenuse 32, warp yarns 11 and 14, warp yarns 12 and 15, warp yarns 13 and 16, and warp yarns 14 and 17 interweave with the same weft yarns, the two sides of hypotenuse 32 are parallel, and the two sides of hypotenuse 32 have the same inclination angle.

[0023] Because in a fabric weave cycle, a coordinate axis is established at the 9th and 10th warp yarns within the range of weft yarns 1-12. Within the range of warp yarns 1-9, there is a slanted area with the slant angled to the upper left. Similarly, within the range of warp yarns 10-18, there is another slanted area with the slant angled to the upper right. Therefore, along the fabric width, two slanted areas 32 are grouped together, with each group of two slanted areas 32 arranged in a V-shape. This causes the fibers between the two slanted areas 32 to interweave, resulting in a higher density between the fibers in the slanted areas 32, thus increasing the strength of the slanted areas 32. Furthermore, because two slanted areas 32 form a group... The fibers are arranged in a V-shape, and the angle of the two oblique areas is greater than 45 degrees. Preferably, the angle of the oblique area α is 63 degrees. Therefore, the structure of the oblique area 32 is a steep twill weave, which increases the interlacing tightness between fibers to a certain extent, making the fibers more tightly arranged. The float length of the steep twill is relatively long. However, compared with the satin weave, the interlacing points between fibers in the structure of the oblique area 32 are not covered by the float length. Therefore, while maintaining the float length, the oblique area 32 increases the gap between fibers and disperses stress through the float length, thereby increasing the abrasion resistance of the fabric.

[0024] In the abrasion-resistant fabric, among the 18 warp yarns and 26 weft yarns, warp yarns 1-3 and 16-18 interweave with weft yarns 1-3, 11-16, and 24-26 to form a square area 31. Warp yarns 7-12 interweave with weft yarns 1-2, 10-15, and 23-26 to form another square area 31. Taking the area where warp yarns 1-18 interweave with weft yarns 1-12 as an example, because along the fabric width direction, two oblique areas 32 form a group, and in each group, the two oblique areas 32 are... The arrangement is V-shaped, with the two oblique sections 32 symmetrical about the 9th and 10th warp yarns. The 9th and 10th warp yarns interweave with the 1st and 2nd weft yarns to form a square section 31. Therefore, the square section 31 formed by the interweaving of the 9th and 10th warp yarns is the center-symmetrical point of the two oblique sections 32. Thus, one end of each pair of oblique sections 32 connects to the same square section 31. Because the two oblique sections 32 are symmetrical about the square section 31 formed by the interweaving of the 9th and 10th warp yarns with the 1st and 2nd weft yarns, one of the oblique sections 32... 2. Extending to the upper left of the square area 31 formed by the interlacing of the 9th and 10th warp yarns and the 1st and 2nd weft yarns, another oblique area 32 extends to the upper right of the square area 31 formed by the interlacing of the 9th and 10th warp yarns and the 1st and 2nd weft yarns. Therefore, the other ends of the two oblique areas 32 in each group are connected to the two square areas 31 respectively. Thus, with the square area 31 as the vertex, the two oblique areas 32 extend to both sides respectively, so that the square area 31 and the oblique area 32 interlac and connect to form a herringbone-like shape. This creates a unique texture structure between the oblique area 32 and the square area 31, which increases the three-dimensionality of the fabric surface and increases the density of the fabric surface, thereby better dispersing friction and improving the abrasion resistance of the fabric. Furthermore, because the square area 31 and the oblique area 32 form a herringbone-like shape, the oblique areas 32 on both sides of the square area 31 are symmetrical. Therefore, due to the different weave, a certain amount of air is formed at the connection between the oblique area 32 and the square area 31, allowing air to circulate and increasing the breathability of the fabric.

[0025] In one weave cycle, among the 18 warp yarns and 26 weft yarns of the abrasion-resistant fabric, because the square area 31 is square and the oblique side area 32 is inclined, and the square area 31 is located at both ends of the oblique side area 32, the square area 31 and the oblique side area 32 are interwoven by warp and weft yarns to form the base fabric area 30, and the square area 31 is interwoven with the oblique side area 32 to form the base fabric area 30. The base fabric area 30 is formed by the interlacing of warp and weft yarns. Therefore, along the fabric width direction, the base fabric area 30 connects to adjacent square areas 31 and adjacent oblique edge areas 32. Since two oblique edge areas 32 form a group, the two oblique edge areas 32 are arranged in a V-shape, and the tilt angle is greater than 45 degrees. Because the oblique edge areas 32 are connected to the base fabric area 30, an angle is formed between the oblique edge areas 32 and the base fabric area 30. Furthermore, in each group of two oblique edge areas 32, the two oblique edge areas 32 in each group... One of the oblique edge areas 32 forms an angle α of 45-76 degrees with the base fabric area 30. Preferably, one of the two oblique edge areas 32 in each group forms an angle α of 63 degrees with the base fabric area 30, and the other of the two oblique edge areas 32 in each group forms an angle β of 90-142 degrees with the base fabric area 30. Preferably, the other of the two oblique edge areas 32 in each group forms an angle β of 126 degrees with the base fabric area 30. Because the angles between the oblique edge area 32 and the base fabric area 30 are all greater than 45 degrees, the warp density of the fabric is greater than the weft density. At the same time, because the warp density of the fabric is itself tighter, when the warp fibers form floats on the fabric surface, the interlacing points between the warp fibers and the weft fibers are more distinct. Therefore, while increasing the tightness of the fabric, the interlacing points on the fabric surface are also increased. This allows the interlacing points between the fibers to better disperse stress when the fabric is subjected to friction, and also increases the overall breathability of the fabric through the interlacing points between the fibers.

[0026] Because the two oblique edge areas 32 are connected by the base fabric area 30, and the base fabric area 30 is a plain weave, the warp and weft yarn interlacing points of the oblique edge area 32 are twice that of the base fabric area 30. Therefore, after the fabric is interlaced, due to the stress between the yarns inside the fabric, the oblique edge area 32 is higher than the base fabric area 30, and a height difference L of 0.23mm-0.66mm is formed between the oblique edge area 32 and the base fabric area 30. Preferably, the height difference L between the oblique edge area 32 and the base fabric area 30 is 0.35mm. Since the square area 31 is based on a plain weave, an additional weave point is added to each warp yarn of the plain weave, and a weft point is added to each weft yarn. An additional weaving point is added to the yarn, and the base fabric area 30 is a plain weave. The warp and weft yarn interlacing points of the square area 31 are twice that of the base fabric area 30. Therefore, after the fabric is interlaced, due to the stress between the yarns inside the fabric, the square area 31 is higher than the base fabric area 30, and a height difference H of 0.23mm-0.66mm is formed between the square area 31 and the base fabric area 30. Preferably, the height difference H between the square area 31 and the base fabric area 30 is 0.35mm. This increases the internal space between the base fabric area 30 and the oblique edge area 32, and between the base fabric area 30 and the square area 31, thereby increasing the overall breathability of the fabric through the internal space.

[0027] The above description is merely a preferred embodiment of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are protected. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.

Claims

1. A wear cloth characterized in that, The wear-resistant cloth comprises a base cloth area (30), a square area (31) and a bevel area (32), two bevel areas (32) form a group, the two bevel areas (32) in each group are arranged in a V shape, one end of the two bevel areas (32) in each group is connected to the same square area (31), the other end of the two bevel areas (32) in each group is connected to two square areas (31) respectively, the bevel area (32) and the square area (31) are higher than the base cloth area (30), and an included angle is formed between the bevel area (32) and the base cloth area (30).

2. A scouring cloth according to claim 1, wherein An included angle α formed between one of the two bevel areas (32) in each group and the base cloth area (30) is 45 degrees-76 degrees, and an included angle β formed between the other of the two bevel areas (32) in each group and the base cloth area (30) is 90 degrees-142 degrees.

3. The abrasive cloth of claim 1, wherein, A height difference H formed between the square area (31) and the base cloth area (30) is 0.23 mm-0.66 mm.

4. The abrasive cloth of claim 1 wherein, A height difference L formed between the bevel area (32) and the base cloth area (30) is 0.23 mm-0.66 mm.

5. The abrasive cloth of claim 1 wherein, Along the width direction of the fabric, the base cloth area (30) is connected to adjacent square areas (31), and the base cloth area (30) is connected to adjacent bevel areas (32).

6. The abrasive cloth of claim 1 wherein, The wear-resistant cloth has 18 warp yarns and 26 weft yarns in one weave cycle, among the 18 warp yarns and 26 weft yarns, 6 warp yarns and 6 weft yarns are interwoven to form the square area (31), and 8 warp yarns and 4 weft yarns are interwoven to form the bevel area (32).

7. A scouring cloth according to claim 6, characterised in that, Among the 18 warp yarns and 26 weft yarns of the wear-resistant cloth, the first to third warp yarns, the sixteenth to eighteenth warp yarns, the first to third weft yarns, the eleventh to sixteenth weft yarns and the twenty-fourth to twenty-sixth weft yarns are interwoven to form the square area (31), and the seventh to twelfth warp yarns, the first to second weft yarns, the tenth to fifteenth weft yarns and the twenty-third to twenty-sixth weft yarns are interwoven to form the square area (31).

8. A scouring cloth according to claim 6, wherein Among the 18 warp yarns and 26 weft yarns of the wear-resistant cloth, the second, fifth, fourteenth and seventeenth warp yarns are interwoven with the ninth to tenth weft yarns and the twenty-second to twenty-third weft yarns, the third, sixth, thirteenth and sixteenth warp yarns are interwoven with the seventh to eighth weft yarns and the twentieth to twenty-first weft yarns, the fourth, seventh, twelfth and fifteenth warp yarns are interwoven with the fifth to sixth weft yarns and the eighteenth to nineteenth weft yarns, the fifth, eighth, eleventh and fourteenth warp yarns are interwoven with the third to fourth weft yarns and the sixteenth to seventeenth weft yarns, and the fourth and fifteenth warp yarns are interwoven with the eleventh to twelfth weft yarns and the twenty-fourth to twenty-fifth weft yarns to form the bevel area (32).

9. A scouring cloth according to claim 6, wherein The 18 warp yarns and 26 weft yarns of the wear-resistant cloth are all interwoven by polyester fibers.