Circular weaving machine for base cloth processing

By introducing adjustment and removal components into the circular loom, the problems of unadjustable guide structure and lint removal were solved, achieving precise guidance and surface cleaning of the base fabric, thus improving fabric quality and processing efficiency.

CN223852903UActive Publication Date: 2026-01-30HEBEI KAIYING PACKAGING PRODUCTS CO LTD
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Patent Information

Application Number
CN202520477745.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-19
Publication Date
2026-01-30
Estimated Expiration
2035-03-19

AI Technical Summary

Technical Problem

The existing circular loom's guide structure cannot be flexibly adjusted, the base fabric lacks an effective pressing device during the weaving process, and it cannot effectively remove surface lint, affecting the fabric quality.

Method used

A circular loom comprising an adjustment component, a pressing component, and a removal component was designed. The main board is driven by a motor to rotate and adjust the guide block. The pressure roller is used to maintain the tension of the base fabric, and an electromagnet is used to remove lint, thereby achieving precise guidance and surface cleaning of the base fabric.

Benefits of technology

It achieves precise guidance and stable pressing of the base fabric during processing, ensuring fabric quality, automatically removing lint, and improving equipment adaptability and processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a circular weaving machine for base cloth processing, which comprises a bottom plate, an adjusting component is arranged on the bottom plate, the adjusting component comprises two mounting seats, two main plates, a guide block, an expansion plate and a fixing plate, the mounting seats are arranged on the bottom plate, the two main plates are rotatably connected on the mounting seats, the guide block is arranged on the main plates, and the expansion plate is arranged on the fixing plate. The guide block is installed on the main plate, the expansion plate is connected to the guide block in a sliding mode, the fixing plate is connected to the expansion plate and the main plate, a pressing assembly is arranged on the bottom plate and comprises two fixing seats, a containing roller and a fixing sleeve, the fixing seats are arranged at one end of the bottom plate, and the containing roller is arranged on the fixing sleeve. The placing roller is detachably mounted on the fixing seat, so that the technical problem that in the prior art, in the using process of an existing circular weaving machine, although the existing circular weaving machine has a certain base cloth guiding function and can guide base cloth to a correct position, a guiding structure of the existing circular weaving machine cannot be effectively adjusted generally is solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to circular weaving machine technical field more specifically, it relates to a base cloth processing circular weaving machine. BACKGROUND

[0002] In the prior art, the existing circular weaving machine has a certain base cloth guiding function during use, which can guide the base cloth to the correct position, but the guiding structure usually cannot be effectively adjusted, which means that when the type of the produced base cloth changes or deviation occurs during weaving, the existing guiding structure cannot be flexibly adjusted according to the actual demand.

[0003] In the existing circular weaving machine, the pressing process of the base cloth is often not fully considered, and the base cloth needs to maintain a certain tension and stability during weaving to ensure the quality of the fabric, however, the existing circular weaving machine does not have an effective pressing device to uniformly press or fix the base cloth, and the base cloth is prone to fabric defects caused by relaxation, slippage or uneven stress during weaving, which affects the quality of the final product.

[0004] During the processing of the base cloth, especially during yarn weaving, some loose hairs or fiber debris often appear on the surface of the base cloth, which not only affects the surface smoothness of the fabric, but also may cause quality problems of the fabric, such as uneven or rough surface of the fabric, and the existing circular weaving machine usually does not have a special device to remove the loose hairs, which results in that the surface loose hairs of the base cloth cannot be effectively removed during processing. SUMMARY

[0005] (I) Technical problem solved

[0006] In view of the problems existing in the prior art, the utility model provides a circular weaving machine for base cloth processing to solve the technical problem that the existing circular weaving machine has a certain base cloth guiding function during use, which can guide the base cloth to the correct position, but the guiding structure usually cannot be effectively adjusted.

[0007] (II) Technical scheme

[0008] To achieve the above objectives, this utility model provides the following technical solution: a circular loom for base fabric processing, comprising a base plate, an adjustment assembly provided on the base plate, the adjustment assembly comprising a mounting base, a main plate, a guide block, an extension plate, and a fixing plate, the mounting base being disposed on the base plate, two mounting bases being disposed thereon, two main plates being rotatably connected to the mounting bases, the guide block being mounted on the main plate, the extension plate being slidably connected to the guide block, the fixing plate being connected to the extension plate and the main plate, a pressing assembly provided on the base plate, the pressing assembly comprising a fixing seat, a placement roller, and a fixing sleeve, the fixing seat being disposed at one end of the base plate, two fixing seats being disposed thereon, the placement roller being detachably mounted on the fixing seat, and the fixing sleeve being mounted on one of the fixing seats.

[0009] The present invention is further configured such that bolts are detachably installed on the fixing plate, and a fourth spring is provided between the expansion plate and the main plate, so that the compression process of the fourth spring can be completed through the cooperation of the various components.

[0010] The present invention is further configured such that a pressure roller is rotatably connected to the extension plate, thereby completing the pressing process on the base fabric by using the pressure roller.

[0011] The present invention is further configured such that a movable rod is slidably connected to the fixed sleeve, and a movable plate is installed on the movable rod, so that the movable plate can be moved by the cooperation of the various components.

[0012] The present invention is further configured such that a pressure plate is connected to the movable rod, and a first spring is sleeved on the movable rod. The two ends of the first spring are connected to the fixed sleeve and the pressure plate. The compression process of the first spring is completed through the cooperation of the various components.

[0013] The present invention is further configured such that a removal assembly is provided on the base plate, the removal assembly including a lower pressure plate, a guide rod and a second spring, the lower pressure plate is mounted on the base plate, the guide rod is slidably connected to the base plate, and the second spring is connected between the guide rod and the base plate. The compression process of the second spring is completed through the cooperative use of each component.

[0014] The present invention is further configured such that a limiting plate is installed on the guide rod, an upper pressure plate is slidably connected to the guide rod, the upper pressure plate is connected to the guide rod, pressing blocks are evenly installed on the upper pressure plate and the lower pressure plate, an electromagnet is connected to one end of the lower pressure plate, and the electromagnet is connected to an external power source. Through the coordinated use of each component, the pressing process of the base fabric is completed.

[0015] The utility model further provides for, one end of upper pressure plate is connected with iron block, fixed box is installed on the bottom plate, the iron block is connected in the iron block slidingly, third spring is connected between the iron block and electromagnet, motor is installed on the mounting seat, the output of motor is connected through the mounting seat and mainboard, through the cooperation of each component makes the compression process of third spring is completed.

[0016] (Three) beneficial effects

[0017] Compared with the prior art, the utility model provides a circular weaving machine for base cloth processing, has the following

[0018] Beneficial effects:

[0019] 1、 this adjustment assembly passes through the mutual cooperation of mainboard, guide block, extension plate etc. component, can realize accurate orientation and adjustment to base cloth, ensure that base cloth always keeps suitable tension and direction in the processing, this kind of flexible adjustment mechanism is essential to the flatness and stability of base cloth, in the use, adjustment assembly can be driven to adjust the rotation of mainboard according to the needs by motor, make compression roller automatic adjustment position, to adapt to different base cloth type or processing requirement, increase the adaptability and multifunctionality of equipment.

[0020] 2、 this component can keep the tension of base cloth and carry out accurate pressing and orientation in the conveying process of base cloth through the cooperation between compression roller and placing roller, ensure that base cloth does not appear wrinkle or uneven situation, guarantee processing quality, the design of moving plate, compression plate and spring in compression assembly can be adjusted according to the actual demand of base cloth, so that compression roller can always keep good contact with base cloth, avoid the processing quality instability caused by uneven pressure of base cloth.

[0021] 3、 the friction effect between upper pressure plate and lower pressure plate of removal assembly can effectively remove the miscellaneous hair on the surface of base cloth, ensure that the surface of base cloth is smooth and has no impurities, this is essential for the quality improvement of final product, especially in fine processing, the design of electromagnet and iron block makes this component can be controlled by magnetic force, automatically carry out removal action, reduce manual intervention, improve work efficiency and precision, in addition, the adsorption force of electromagnet and the compression effect of third spring can ensure that the removal effect is more stable and uniform. DRAWINGS

[0022] Figure 1 It is the overall structure schematic view of a circular weaving machine for base cloth processing in the utility model;

[0023] Figure 2 It is the structure schematic view of compression assembly in the utility model;

[0024] Figure 3It is partial structure schematic view of pressure moving assembly in the utility model;

[0025] Figure 4 It is structure schematic view of removing assembly in the utility model;

[0026] Figure 5 It is sectional structure schematic view of removing assembly in the utility model;

[0027] Figure 6 It is structure schematic view of adjusting assembly in the utility model;

[0028] Figure 7 It is partial structure schematic view of adjusting assembly in the utility model.

[0029] In the drawing: 1, bottom plate; 2, mounting seat; 3, main plate; 4, guide block; 5, expansion plate; 6, fixed plate; 7, fixed seat; 8, placing roller; 9, fixed sleeve; 10, bolt; 11, fourth spring; 12, compression roller; 13, moving rod; 14, moving plate; 15, pressure moving plate; 16, first spring; 17, lower pressing plate; 18, guide rod; 19, second spring; 20, limiting plate; 21, upper pressing plate; 22, pressure moving block; 23, electromagnet; 24, iron block; 25, fixed box; 26, third spring; 27, motor. DETAILED DESCRIPTION

[0030] It should be noted that the embodiments and features in the embodiments in the present application can be combined with each other without conflict.

[0031] It should be noted that, unless otherwise specified, all technical and scientific terms used in the present application have the same meaning as generally understood by those skilled in the art to which the present application belongs.

[0032] In the utility model, unless otherwise stated, the orientation such as "up, down" is generally for the direction shown in the drawing, or for the vertical, perpendicular or gravity direction; similarly, for the convenience of understanding and description, "left, right" is generally for the left and right shown in the drawing; "inner, outer" refers to the inner and outer relative to the contour of each component itself, but the above orientation words are not used to limit the utility model.

[0033] Please refer to Figures 1-7The utility model provides a kind of circular weaving machine for base cloth processing, including bottom plate 1, adjusting assembly is provided on bottom plate 1, adjusting assembly includes mounting seat 2, main plate 3, guide block 4, extension plate 5 and fixed plate 6, mounting seat 2 is set on bottom plate 1, mounting seat 2 is provided with two, two main plate 3 is rotatably connected in mounting seat 2, guide block 4 is installed on main plate 3, extension plate 5 is slidably connected in guide block 4, fixed plate 6 is connected in extension plate 5 and main plate 3, pressing motion assembly is provided on bottom plate 1, pressing motion assembly includes fixed seat 7, placement roller 8 and fixed sleeve 9, fixed seat 7 is set in one end of bottom plate 1, fixed seat 7 is provided with two, placement roller 8 is detachably installed in fixed seat 7, fixed sleeve 9 is installed in one of fixed seat 7.

[0034] Bolt 10 is detachably installed on fixed plate 6, fourth spring 11 is connected between extension plate 5 and main plate 3.

[0035] Pressing roller 12 is rotatably connected on extension plate 5.

[0036] Mobile rod 13 is slidably connected on fixed sleeve 9, and mobile plate 14 is installed on mobile rod 13.

[0037] Pressing plate 15 is connected on mobile rod 13, first spring 16 is sleeved on mobile rod 13, and both ends of first spring 16 are connected with fixed sleeve 9 and pressing plate 15.

[0038] In the embodiment, during use, the base cloth is placed between the two pressing rollers 12, so that it plays a pressing role for the moving base cloth during movement, thereby achieving the purpose of guiding. When adjustment is needed during use, the motor 27 is started to drive the main plate 3 of the output end to rotate, so that the two pressing rollers 12 are driven to rotate during rotation, thereby playing a guiding role at different positions during the conveying of the base cloth. During use, the placement roller 8 wound with the base cloth is installed on the fixed sleeve 9 of the fixed seat 7, and during installation, the mobile plate 14 drives the mobile rod 13 to slide along the fixed sleeve 9, so that the first spring 16 between the fixed sleeve 9 and the pressing plate 15 is compressed during sliding movement. When the placement roller 8 is placed on the fixed seat 7, the mobile plate 14 is released, and the elastic potential energy of the first spring 16 drives it to return to the initial position, so that the pressing plate 15 is pressed on the base cloth of the placement roller 8.

[0039] Please refer to Figures 4-5As a base cloth processing round loom embodiment of the removal assembly: the bottom plate 1 is provided with removal assembly, removal assembly includes the lower pressing plate 17, guide rod 18 and second spring 19, the lower pressing plate 17 is installed on the bottom plate 1, the guide rod 18 is slidably connected on the bottom plate 1, and the second spring 19 is connected between the guide rod 18 and the bottom plate 1.

[0040] The guide rod 18 is provided with a limiting plate 20, and the guide rod 18 is slidably connected with an upper pressing plate 21, the upper pressing plate 21 is connected with the guide rod 18, and the upper pressing plate 21 and the lower pressing plate 17 are uniformly provided with pressing blocks 22, one end of the lower pressing plate 17 is connected with an electromagnet 23, and the electromagnet 23 is connected with a power supply.

[0041] One end of the upper pressing plate 21 is connected with an iron block 24, the bottom plate 1 is provided with a fixed box 25, the iron block 24 is slidably connected with the iron block 24, the iron block 24 and the electromagnet 23 are connected with a third spring 26, the mounting seat 2 is provided with a motor 27, and the output end of the motor 27 is connected with the mounting seat 2 and the main plate 3.

[0042] More specifically, in use, when the impurities on the upper surface of the base cloth need to be removed during the conveying process of the base cloth, the base cloth is conveyed through the upper pressing plate 21 and the lower pressing plate 17, and the electromagnet 23 is energized, at this time, under the action of magnetic force, the electromagnet 23 and the iron block 24 are attracted together, and during the attraction process, the third spring 26 between the electromagnet 23 and the iron block 24 is compressed, so that the iron block 24 slides along the fixed box 25, and the upper pressing plate 21 slides along the lower pressing plate 17 by the guide rod 18 at one end of the upper pressing plate 21, so that the second spring 19 between the guide rod 18 and the bottom plate 1 is compressed during the sliding movement, and the limiting plate 20 on the guide rod 18 limits the position movement of the guide rod 18, and during the movement of the base cloth, the base cloth passes through the friction of the pressing block 22, and the upper pressing plate 21 and the lower pressing plate 17 are used to remove the impurities on the surface of the base cloth.

[0043] In summary, the overall device in use or operation: in the use process, the base cloth is placed between the two compression rollers 12, which play a compression process for the moving base cloth during the movement of the base cloth, thereby achieving the purpose of guiding, and in the use process, when it needs to be adjusted, start the motor 27 to drive the output end of the main plate 3 to rotate, thereby driving the two compression rollers 12 to rotate during the rotation process, so that the base cloth during the conveying process, play a guiding role in different positions, and in the use process, the extension plate 5 and the main plate 3 between the fourth spring 11, drive the extension plate 5 to slide along the main plate 3 by the guide block 4, and in the use process, the placement roller 8 wound with the base cloth is installed on the fixed sleeve 9 of the fixed seat 7, and in the installation process, the moving plate 14 drives the moving rod 13 to slide along the fixed sleeve 9, so that the first spring 16 between the fixed sleeve 9 and the compression plate 15 is compressed during the sliding movement, and when the placement roller 8 is placed on the fixed seat 7, the moving plate 14 is loosened, and the elastic potential energy of the first spring 16 is used to restore it to the initial position, so that the compression plate 15 is pressed on the base cloth of the placement roller 8.

[0044] In the use process, the surface of the base cloth during the conveying process, the need to remove the miscellaneous hair on the surface, in the conveying process of the base cloth, through the upper compression plate 21 and the lower compression plate 17, and the electromagnet 23 is energized, at this time under the action of magnetic force, the electromagnet 23 and the iron block 24 are adsorbed together, and in the adsorption process, the third spring 26 between the electromagnet 23 and the iron block 24 is compressed, so that the iron block 24 slides along the fixed box 25, and the upper compression plate 21 slides along the lower compression plate 17 by the guide rod 18 at one end, so that the second spring 19 between the guide rod 18 and the bottom plate 1 is compressed during the sliding movement, and the limiting plate 20 on the guide rod 18 limits the position movement of the guide rod 18, and during the movement of the base cloth, the base cloth passes through the friction of the compression block 22, and the upper compression plate 21 and the lower compression plate 17 The compression block 22 on the upper end removes the hair on the surface of the passing base cloth.

[0045] In all the above-mentioned solutions, the connection between the two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection or other known connection mode, which will not be described here. In the above, whenever there is a fixed connection, welding is preferred. Although the embodiments of the utility model have been shown and described, those skilled in the art can understand that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A circular weaving machine for processing a base fabric, comprising a base plate (1), characterized in that: The bottom plate (1) is provided with an adjusting assembly, the adjusting assembly comprises a mounting seat (2), a main plate (3), a guide block (4), an expansion plate (5) and a fixed plate (6), the mounting seat (2) is arranged on the bottom plate (1), the mounting seat (2) is provided with two, two main plates (3) are rotatably connected on the mounting seat (2), the guide block (4) is installed on the main plate (3), the expansion plate (5) is slidably connected on the guide block (4), the fixed plate (6) is connected on the expansion plate (5) and the main plate (3), the bottom plate (1) is provided with a pressing assembly, the pressing assembly comprises a fixed seat (7), a placing roller (8) and a fixed sleeve (9), the fixed seat (7) is arranged at one end of the bottom plate (1), the fixed seat (7) is provided with two, the placing roller (8) is detachably installed on the fixed seat (7), and the fixed sleeve (9) is installed on one of the fixed seat (7).

2. The circular knitting machine for processing a base fabric according to claim 1, characterized in that: The fixed plate (6) is detachably provided with a bolt (10), and the expansion plate (5) and the main plate (3) are connected with a fourth spring (11).

3. The circular knitting machine for processing a base fabric according to claim 2, characterized in that: The expansion plate (5) is rotatably connected with a pressing roller (12).

4. The circular knitting machine for processing a base fabric according to claim 3, characterized in that: The fixed sleeve (9) is slidably connected with a moving rod (13), and the moving rod (13) is provided with a moving plate (14).

5. A circular weaving machine for processing a base fabric according to claim 4, characterized in that: The moving rod (13) is connected with a pressing plate (15), the moving rod (13) is sleeved with a first spring (16), and the two ends of the first spring (16) are connected with the fixed sleeve (9) and the pressing plate (15).

6. The circular weaving machine for processing a base cloth according to any one of claims 1 to 5, characterized in that: The bottom plate (1) is provided with a removing assembly, the removing assembly comprises a lower pressing plate (17), a guide rod (18) and a second spring (19), the lower pressing plate (17) is installed on the bottom plate (1), the guide rod (18) is slidably connected on the bottom plate (1), and the second spring (19) is connected between the guide rod (18) and the bottom plate (1).

7. A circular weaving machine for processing a base fabric according to claim 6, characterized in that: The guide rod (18) is provided with a limiting plate (20), the guide rod (18) is slidably connected with an upper pressing plate (21), the upper pressing plate (21) is connected with the guide rod (18), the upper pressing plate (21) and the lower pressing plate (17) are uniformly provided with pressing blocks (22), one end of the lower pressing plate (17) is connected with an electromagnet (23), and the electromagnet (23) is connected with a power supply.

8. A circular weaving machine for processing a base fabric according to claim 7, characterized in that: One end of the upper pressing plate (21) is connected with an iron block (24), a fixed box (25) is installed on the bottom plate (1), the iron block (24) is slidably connected on the iron block (24), a third spring (26) is connected between the iron block (24) and the electromagnet (23), a motor (27) is installed on the mounting seat (2), and the output end of the motor (27) penetrates the mounting seat (2) and is connected with the main plate (3).