Novel bearing seat for photovoltaic tracking support
By adopting a combination design of aluminum base, zinc-aluminum-magnesium steel top cover and D-bolts in the photovoltaic tracking bracket, the problems of easy cracking of plastic bearing top cover and loosening of bolts are solved, thereby improving the stability and durability of bearing seat.
Patent Information
- Application Number
- CN202520202040.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-10
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-02-10
AI Technical Summary
In existing photovoltaic tracking brackets, the plastic bearing cover is prone to cracking under stress, and the bolt connections loosen, affecting the stability of the tracker and increasing the cost of use.
It adopts an aluminum base and a zinc-aluminum-magnesium steel top cover, combined with D-bolts and a spherical design to achieve a detachable connection between the top cover and the base, enhancing the tightness and stability of the connection, and uses self-lubricating plastic bearings to reduce friction and wear.
It improves the tightness of the connection between the top cover and the base, enhances the operational stability of the tracker, reduces wear and corrosion, and extends the service life of the bearing housing.
Smart Images

Figure CN223854682U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to bearing seat technical field especially relates to novel bearing seat for photovoltaic tracking support. BACKGROUND
[0002] The solar automatic tracking device is used to track the sun, and the main optical axis of the collector is always parallel to the sunlight. The collector plane is always perpendicular to the incident sunlight, and the sunlight should also be focused. In order to achieve this purpose, the sun needs to be tracked in the azimuth and elevation angles in use, so that the collector is always aimed at the sun from sunrise to sunset, so as to improve the utilization rate of solar energy. The deflection of the tracker during operation is based on the connection between the bearing and the bearing seat as the bearing basis.
[0003] In the prior art, in order to ensure that the bearing and the bearing seat have a small friction coefficient, reduce wear and tear, and reduce the weight of the assembly to achieve lightweight design, the bearing and the bearing seat are usually made of engineering plastic. In this way, wear and tear during use can be reduced and aging and corrosion phenomena can be avoided when used in external environment for a long time.
[0004] However, the strength of the polymer material is limited compared with the strength of the metal material. The plastic bearing cover will be broken at the bearing seat hole during the operation of the solar support tracker, and needs to be replaced. The number of replacement is large during long-term use, which increases the use cost. At the same time, the connecting bolt between the upper cover and the base reciprocatingly bears the torsional load after the tracker runs for a long time, which causes the connecting part of the bolt to loosen, the upper cover and the base to dislocate and shake, and further affects the stability of the tracker operation.
[0005] Therefore, the utility model provides a novel bearing seat for photovoltaic tracking support, which improves the installation tightness between the upper cover and the base. Utility model content
[0006] The utility model discloses a novel bearing seat for photovoltaic tracking support, which is proposed to solve the problems in the prior art.
[0007] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0008] The novel bearing seat for photovoltaic tracking support comprises an aluminum base, an upper cover and a bearing, the upper cover is provided with eaves on both sides, the base is provided with a boss for placing the eaves, the boss and the eaves are provided with through holes at the corresponding positions, D-type bolts are inserted into the through holes and abut against the side wall of the upper cover, and the inner wall of the bearing seat hole of the base and the upper cover and the outer edge surface of the bearing are spherical surfaces.
[0009] Preferably, the D-shaped bolt comprises a D-shaped head and a toothed portion, and the plane of the head is tangent to the arc surface of the outer edge surface of the upper cover.
[0010] Preferably, the upper cover and the base are both provided with flanges on the two sides of the outer edge surface.
[0011] Preferably, the base is provided with a plurality of upwardly extending lightening grooves.
[0012] Preferably, the bearing comprises two symmetrical half-ring bodies, the outer edge surface of the half-ring body is a spherical surface, and the inner wall of the half-ring body is a straight-angled bent groove.
[0013] Preferably, gaps are arranged between the two ends of the two half-ring bodies.
[0014] Preferably, the upper cover is made of zinc-aluminum-magnesium steel.
[0015] Compared with the prior art, the novel bearing seat for a photovoltaic tracking support has the following beneficial effects:
[0016] 1. The upper cover of the utility model is provided with eaves on the two sides, the base is provided with a boss on which the eaves are placed, and the boss and the eaves are provided with through holes at the corresponding positions. A D-shaped bolt is inserted into the through hole and abuts against the side wall of the upper cover, thereby realizing the detachable connection between the upper cover and the base. The plane of the head of the D-shaped bolt is tangent to the outer edge surface of the upper cover, so that the D-shaped bolt cannot rotate, the self-positioning of the D-shaped bolt is realized, the loosening caused by stress deflection is prevented, the connection tightness between the upper cover and the base is improved, and the stability of the tracker in operation is improved. When the nut is screwed, the bolt does not need to be limited by additional components, and the locking of the nut is facilitated.
[0017] 2. The utility model discloses that the outer edge surface of the upper cover and the base is provided with flanges on the two sides. The wrapping of the bearing is better. Through the cooperation of the spherical surface design of the bearing seat hole inner ring of the upper cover and the base and the flanges, the embedded bearing can freely rotate with the operation of the tracker within the activity range of ±10°.
[0018] 3. In the utility model, the base is processed by die casting process of aluminum material, and has the advantages of light weight, high strength, easy processing and casting, can form a relatively complex shape structure, is corrosion resistant, resistant to ultraviolet rays, and has small influence on performance at high and low temperatures, thereby prolonging the service life of the bearing seat. The upper cover is processed by stamping process of zinc-aluminum-magnesium steel material, is easy to process, and can be made of a single board with a simple shape; has the advantages of light weight, high strength, corrosion resistance, good high and low temperature resistance, and long service life of the bearing seat.
[0019] The other advantages, objects, and features of the present application will be apparent to those skilled in the art in view of the following detailed description, and will be apparent from the appended claims, by way of illustration. Furthermore, it will be obvious to those skilled in the art that the present application can be practiced without necessarily being limited to the details described herein. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 is a perspective view of the present application.
[0021] Figure 2 is a bottom view of the present application.
[0022] Figure 3 is a separation view of the present application.
[0023] Figure 4 is a front view of the present application.
[0024] Figure 5 is a side view of the square tube in the horizontal position of the present application.
[0025] Figure 6 is a side view of the square tube in the side position of the present application.
[0026] Figure 7 is a side view of the bearing seat of the present application.
[0027] Figure 8 is a top view of the bearing seat of the present application.
[0028] Figure 9 is a bottom view of the bearing seat of the present application.
[0029] In the figure: 1, base; 2, upper cover; 3, bearing; 4, D-shaped bolt; 5, outer eaves; 6, boss; 7, limiting ring; 8, through hole; 9, flange. DETAILED DESCRIPTION
[0030] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the accompanying drawings of the embodiments of the present application. Figures 1-9 It should be apparent that the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments.
[0031] In order to solve the problems in the prior art, the embodiment provides a new bearing seat for a photovoltaic tracking support, which comprises a base 1, an upper cover 2 and a bearing 3. The upper cover 2 is provided with eaves 5 on both sides, the base 1 is provided with a boss 6 on which the eaves 5 are placed, and the boss 6 and the eaves 5 are provided with through holes 8 at corresponding positions. A D-shaped bolt 4 is inserted into the through hole 8 and abuts against the side wall of the upper cover 2, so that the detachable connection between the upper cover 2 and the base 1 is realized. The D-shaped bolt 4 abuts against the side wall of the upper cover 2, the plane of the head of the D-shaped bolt 4 is tangent to the outer edge surface of the upper cover 2, so that the D-shaped bolt 4 cannot rotate, the self-positioning of the D-shaped bolt 4 is realized, the loosening caused by stress deflection is prevented, the connection tightness between the upper cover 2 and the base 1 is improved, and the stability of the tracker operation is improved; when the nut is screwed, the bolt does not need to be limited by additional parts, and the locking of the nut is facilitated.
[0032] The boss 6 is provided with a limiting ring 7 coaxial with the through hole 8, and the limiting ring is embedded into the through hole 8 on the eave 5. Through the cooperation of the limiting ring 7 and the through hole 8, the horizontal strength between the upper cover 2 and the base 1 is strengthened, and the horizontal force resistance of the D-shaped bolt 4 is enhanced.
[0033] The inner wall of the bearing seat hole of the base 1 and the upper cover 2 and the outer edge surface of the bearing 3 are spherical surfaces, and a self-lubricating plastic bearing 3 with a spherical outer surface is embedded in the base 1 and the upper cover 2. The spherical design forms an outer spherical bearing 3, so that the device embedded in the self-lubricating plastic bearing 3 can deflect to a certain extent. The maximum diameter of the spherical surface can limit the bearing 3 from being withdrawn from the bearing seat. The self-lubricating plastic bearing 3 is made of self-lubricating bearing 3 material. It has good self-lubricating property, wear resistance and good ultraviolet resistance. The self-lubricating bearing 3 material refers to a material that can exhibit low friction characteristics even without external lubricant. Among them, plastics such as tetrafluoroethylene resin contain solid lubricants such as graphite and two-fluid molybdenum, and plastic bearing 3 materials.
[0034] In the embodiment, the D-shaped bolt 4 includes a D-shaped head and a tooth part, and the plane of the head is an arc surface that fits the outer edge surface of the upper cover 2. The contact area between the head of the D-shaped bolt 4 and the outer edge surface of the upper cover 2 is increased, so that the tangent line contact between the original plane and the arc surface is changed into the surface contact between the arc surfaces, the torsional load bearing is more dispersed, and stress concentration is avoided.
[0035] In the embodiment, the outer edge surfaces of the upper cover 2 and the base 1 are provided with flanges 9 on both sides. The wrapping of the bearing 3 is better. Through the cooperation of the spherical surface design of the bearing seat hole inner ring of the upper cover 2 and the base 1 and the flange 9, the embedded bearing 3 can freely rotate within a range of ±10° with the operation of the tracker.
[0036] In the embodiment, the base 1 is provided with a plurality of upward extending lightening grooves, forming a hollow design, realizing the lightweight design of the bearing seat.
[0037] In the embodiment, the base 1 is made of aluminum. The base 1 is processed by die casting process of aluminum material, which is light in weight, high in strength, easy to process and cast, can form a relatively complex shape structure, is corrosion resistant, resistant to ultraviolet rays, and has less influence on its performance at high and low temperatures, thereby prolonging the service life of the bearing seat.
[0038] In the embodiment, the upper cover 2 is processed by stamping process of zinc-aluminum-magnesium steel material, which is easy to process and can be made of a single plate with simple shape. The upper cover 2 is light in weight, high in strength, and has good high and low temperature resistance due to the corrosion resistance of zinc-aluminum-magnesium material, thereby prolonging the service life of the bearing seat.
[0039] In the embodiment, the bearing 3 is different from the conventional structure, and is composed of two symmetrical half-ring bodies instead of an inner ring and an outer ring. The outer edges of the two half-ring bodies are spherical surfaces, and the inner walls of the two half-ring bodies are straight-angled bent grooves. The bent grooves of the two half-ring bodies are jointly embedded with an assembly (a detection square tube is embedded in the drawing, which is used for size test before assembly). The two half-ring bodies are designed in a two-half mode, which is convenient for assembly and replacement without disassembling the upper cover after damage. Gaps are arranged between the two ends of the two half-ring bodies. The gaps are used for installation misalignment and deformation space.
[0040] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.
[0041] In the description of the present application, the description of the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present application, the illustrative description of the above terms is not necessarily for the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, the person skilled in the art can combine and combine the different embodiments or examples described in the present application and the features of the different embodiments or examples without contradiction.
[0042] Although the embodiments of the present application have been shown and described above, it should be understood that the above embodiments are exemplary and cannot be understood as limiting the present application. The person skilled in the art can make changes, modifications, replacements and modifications to the above embodiments within the scope of the present application.
Claims
1. A new type of bearing block for photovoltaic tracking supports, characterized by, The application relates to a base (1) made of aluminum, a top cover (2) and a bearing (3), the top cover (2) is provided with eaves (5) on both sides, the base (1) is provided with a boss (6) for placing the eaves (5), the boss (6) and the eaves (5) are provided with through holes (8) at corresponding positions, D-shaped bolts (4) are inserted into the through holes (8) and abut against the side wall of the top cover (2), the inner wall of the bearing seat hole of the base (1) and the top cover (2) and the outer edge surface of the bearing (3) are all spherical surfaces.
2. The novel bearing block for photovoltaic tracking support as claimed in claim 1 wherein, The D-shaped bolt (4) comprises a D-shaped head and a tooth part, and the plane of the head is an arc surface matched with the outer edge surface of the top cover (2).
3. The novel bearing block for photovoltaic tracking support as claimed in claim 1, wherein, The outer edge surfaces of the top cover (2) and the base (1) are both provided with turnups (9) on both sides.
4. The novel bearing block for photovoltaic tracking support as claimed in claim 1, wherein, The base (1) is provided with a plurality of weight-reducing grooves extending upwards at the bottom.
5. The novel bearing block for photovoltaic tracking support as claimed in claim 1, wherein, The bearing (3) comprises two groups of symmetrical half-ring bodies, the outer edge surface of the half-ring body is a spherical surface, and the inner wall of the half-ring body is a straight-angle bent groove.
6. The novel bearing block for photovoltaic tracking support as claimed in claim 5 wherein, Gaps are arranged between the two ends of the two half-ring bodies.
7. The novel bearing block for photovoltaic tracking support as claimed in claim 1, wherein, The top cover (2) is made of zinc-aluminum-magnesium steel.