Integrated intelligent heat supply ball valve
By designing a bellows, sealing ring, and magnetic ring structure, the valve core is quickly closed and opened using magnetic adsorption and medium pressure. This solves the problem of reduced sealing performance in heating ball valves due to wear, and improves the valve's sealing performance and opening/closing speed.
Patent Information
- Application Number
- CN202520565698.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-28
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-03-28
AI Technical Summary
During use, existing heating ball valves experience significant friction between the valve core surface and the valve seat due to the presence of medium pressure. Over time, this can lead to wear on the contact surfaces, resulting in reduced sealing performance and issues such as inability to close tightly or leakage.
An integrated intelligent heating ball valve was designed, which adopts a combination structure of bellows, sealing ring, first magnetic ring and second magnetic ring. It utilizes magnetic adsorption and medium pressure to achieve rapid closing and opening of the valve core. The magnetic ring adsorption effect makes the sealing ring fit tightly against the valve core surface, reducing wear and leakage.
It improves the valve's sealing performance and speed, solves the sealing problem, avoids valves not closing tightly and media leakage, and enhances the valve's sealing performance and opening and closing speed.
Smart Images

Figure CN223854893U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of ball valve, concretely relates to an integrated intelligent heating spherical valve. BACKGROUND
[0002] The thermal ball valve is a kind of flow dividing and combining or flow direction switching device, under the condition of high pressure and large diameter, the connecting bolt of valve body is reduced, the reliability of valve is enhanced and the influence of system self weight on normal work of valve can be overcome, it is widely used in coal chemical industry, petroleum chemical industry, rubber, papermaking, pharmaceutical and other pipelines as the flow dividing and combining or flow direction switching device of medium, its working principle is based on the rotation of ball to control the on-off of fluid, when ball valve rotates ninety degrees, inlet and outlet should all present spherical surface, to close valve and cut off the flow of medium, on the contrary, when ball valve rotates ninety degrees, inlet and outlet should all present spherical port, to open flow and there is basically no flow resistance, this design makes ball valve can quickly respond when needing to cut off or conduct fluid.
[0003] The existing heating ball valve is used in the process, due to the existence of medium pressure, the friction between the surface of valve core and valve seat is large, after long time use, the contact surface is easy to wear and reduce the sealing effect, leading to the ball valve cannot be closed tightly, even after closing, leakage may occur. CONTENT OF UTILITY MODEL
[0004] To solve the above technical problems, the utility model provides an energy-saving and consumption-reducing power plant heating and waste heat recovery device.
[0005] The specific scheme is as follows:
[0006] An integrated intelligent heating spherical valve, including valve body, the valve body is provided with inlet pipe and outlet pipe, the valve body is provided with valve core, the inlet pipe and outlet pipe are contactable with the valve core, the valve core is provided with through hole and first magnetic ring, the plane of first magnetic ring is parallel with the axial direction of through hole, the inlet pipe or outlet pipe is provided with valve seat, the valve seat and valve body are provided with sealing ring, the sealing ring and valve seat are provided with bellows, one end of bellows is fixedly connected with valve seat, the other end of bellows is fixedly connected with sealing ring, the sealing ring is provided with second magnetic ring, the magnetism of second magnetic ring and first magnetic ring is opposite.
[0007] The sealing ring is rubber sealing ring, and the bellows is telescopic bellows.
[0008] The valve core is further provided with a lug, the lug is fixed on the outer surface of the valve core and located on the upper and lower sides of the through hole.
[0009] The first flange is fixedly connected with the air inlet pipe, and the second flange is fixedly connected with the air outlet pipe.
[0010] The valve stem is further provided on the valve core and penetrates through the valve core, one end of the valve stem is provided with an upper bearing at the top of the valve body, the other end of the valve stem is provided with a lower bearing at the bottom of the valve body, the one end of the valve stem is rotatably connected with the top of the valve body through the upper bearing, and the other end of the valve stem is rotatably connected with the bottom of the valve body through the lower bearing.
[0011] The top of the valve body is further provided with a valve cover, the valve cover is fixed on the top of the valve body, the upper bearing is fixed in the valve cover, the valve stem is rotatably connected with the valve cover through the upper bearing, the bottom of the valve body is further provided with a base, the lower bearing is fixed in the base, and the valve stem is rotatably connected with the base through the lower bearing.
[0012] The top of the valve cover is further provided with a hand wheel, and the hand wheel is fixedly connected with the valve stem.
[0013] Compared with the prior art, the utility model has the advantages of the following:
[0014] 1. By designing the corrugated pipe, the sealing ring, the first magnetic ring and the second magnetic ring, when the valve is closed, the valve core is rotated by the valve stem, so that the valve core rotates by ninety degrees, at this time, the first magnetic ring on the valve core is just rotated to the magnetic field range of the second magnetic ring, and then the second magnetic ring is used for adsorbing the first magnetic ring, so that the sealing ring is attached to the outer surface of the valve core, even if the outer surface of the valve core is worn, since the sealing ring is attached to the valve core, the valve cannot be closed tightly and the medium cannot leak, and the sealing property of the valve is improved.
[0015] 2. By designing the corrugated pipe, the sealing ring, the first magnetic ring and the second magnetic ring, when the valve core is rotated to close the valve, since the second magnetic ring adsorbs the first magnetic ring, the sealing ring can be quickly attached to the outer surface of the valve core, so that the closing of the valve core is accelerated.
[0016] 3. By designing the corrugated pipe, the sealing ring, the first magnetic ring, the second magnetic ring and the protruding block, when the valve needs to be opened, the protruding block on the valve core is first contacted with the edge of the sealing ring by rotating the valve core, so that the sealing ring is opened, and then the medium pressure in the valve body is used to make the sealing ring quickly move to the direction of the valve seat, at this time, the corrugated pipe is retracted, so that the valve can be quickly opened. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is the whole structure schematic diagram of the utility model.
[0018] Figure 2 It is the internal structure schematic diagram of the valve body when the valve is closed.
[0019] Figure 3 Figure 1 is a schematic diagram of the valve core and rubber sealing ring cooperation structure of the utility model.
[0020] Figure 4 Figure 2 is a schematic diagram of the position structure of the protruding block on the valve core.
[0021] In the figure: 1, valve body; 2, air inlet pipe; 3, first flange; 4, air outlet pipe; 5, second flange; 6, upper bearing; 7, valve stem; 8, lower bearing; 9, valve core; 91, first magnetic ring; 92, protruding block; 10, valve seat; 101, corrugated pipe; 102, sealing ring; 103, second magnetic ring; 11, through hole; 12, base; 13, valve cover; 14, hand wheel. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the utility model. Obviously, the described embodiments are only part of the implementation of the utility model, rather than all the implementation. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.
[0023] In view of the shortcomings of the existing ball valve, the utility model provides an integrated intelligent heating ball valve, which has the advantages of improving the sealing effect after the valve core is closed, avoiding the situation of not being tightly closed and leakage, and accelerating the opening and closing speed of the valve core, and solves the technical problem of not being tightly closed caused by long-term use of the valve core.
[0024] As shown in Figures 1 to 4 A kind of integrated intelligent heating ball valve, including valve body 1, the valve body 1 is provided with air inlet pipe 2 and air outlet pipe 4, the valve body 1 is provided with valve core 9, the air inlet pipe 2 and air outlet pipe 4 are connectable with the valve core 9, the valve core 9 is provided with through hole 11 and first magnetic ring 91, the plane where first magnetic ring 91 is parallel with the axial direction of through hole 11, air inlet pipe 2 or air outlet pipe 4 is provided with valve seat 10, sealing ring 102 is arranged between valve seat 10 and valve body 1, corrugated pipe 101 is arranged between sealing ring 102 and valve seat 10, one end of corrugated pipe 101 is fixedly connected with valve seat 10, the other end of corrugated pipe 101 is fixedly connected with sealing ring 102, second magnetic ring 103 is arranged in sealing ring 102, the magnetism of second magnetic ring 103 is opposite to that of first magnetic ring 91.
[0025] The magnetism of the second magnetic ring 103 is opposite to that of the first magnetic ring 91, the second magnetic ring 103 is adsorbed by the first magnetic ring 91, so as to ensure that the sealing ring 102 is tightly adsorbed on the outer surface of the valve core 9, improve the sealing performance, when the valve is opened, due to the rotation of the valve core 9, the magnetic field of the first magnetic ring 91 will be out of the magnetic field range of the second magnetic ring 103, and then the sealing ring 102 is separated from the valve core 9 by the medium pressure at the bottom end of the valve body 1.
[0026] In the embodiment, the valve seat 10 only needs to be arranged at any one of the air inlet pipe 2 or the air outlet pipe 4, because the valve is used to control the on-off of the air pipe, the valve is closed or opened by the cooperation of the valve core 9 and the valve seat 10, so as long as one side of the air inlet pipe 2 or the air outlet pipe 4 is sealed, the whole valve cannot realize conduction, therefore, only one side needs to be sealed in the valve seat 10 when the valve is closed.
[0027] The sealing ring 102 is a rubber sealing ring, and the bellows 101 is a telescopic bellows. When the sealing ring 102 moves to the valve core 9 under the action of the magnetic force, the sealing ring can drive the bellows 101 to elongate, so that the sealing ring 102 is attached to the outer surface of the valve core 9, thereby playing a sealing role.
[0028] The valve core 9 is further provided with a lug 92, the lug 92 is fixed on the outer surface of the valve core 9 and located on the upper and lower sides of the through hole 11. When the valve is opened, the lug 92 is used to make the sealing ring 102 first leave the outer surface of the valve core 9, so that the valve is quickly opened, at this time, the sealing ring 102 will be retracted against the bellows 101, ensuring that the inside of the valve body 1 is unobstructed.
[0029] The air inlet pipe 2 is provided with a first flange 3, and the air outlet pipe 4 is provided with a second flange 5, the first flange 3 is fixedly connected with the air inlet pipe 2, and the second flange 5 is fixedly connected with the air outlet pipe 4. The first flange 3 is fixed on the air inlet pipe 2 by welding, the air inlet pipe 2 is fixed at the middle position of the left side wall of the valve body 1 by welding, the second flange 5 is fixed on the air outlet pipe 4 by welding, and the air outlet pipe 4 is fixed at the middle position of the right side wall of the valve body 1 by welding, the air inlet pipe 2 and the air outlet pipe 4 are left-right symmetrical.
[0030] The valve core 9 is further provided with a valve rod 7, the valve rod 7 penetrates and is fixed on the valve core 9, one end of the valve rod 7 and located at the top of the valve body 1 is provided with an upper bearing 6, the other end of the valve rod 7 and located at the bottom of the valve body 1 is provided with a lower bearing 8, one end of the valve rod 7 is rotatably connected with the top of the valve body 1 through the upper bearing 6, and the other end of the valve rod 7 is rotatably connected with the bottom of the valve body 1 through the lower bearing 8.
[0031] The valve body 1 top is further provided with a valve cover 13, the valve cover 13 is fixed on the valve body 1 top, the upper bearing 6 is fixed in the valve cover 13, the valve stem 7 is rotatably connected with the valve cover 13 through the upper bearing 6, the valve body 1 bottom is further provided with a base 12, the lower bearing 8 is fixed in the base 12, the valve stem 7 is rotatably connected with the base 12 through the lower bearing 8.
[0032] The valve cover 13 top is further provided with a hand wheel 14, the hand wheel 14 is fixedly connected with the valve stem 7, the hand wheel 14 is used to rotate the valve stem 7 to drive the rotation of the valve core 9, so as to realize the opening or closing of the valve.
[0033] The specific working process of the integrated intelligent heating ball valve is as follows:
[0034] When the ball valve controls the heating pipeline to be closed, the staff rotates the hand wheel 14, so that the hand wheel 14 drives the valve core 9 to rotate ninety degrees through the valve stem 7, and then the outer surface of the valve core 9 blocks the valve seat 10, as shown in Figure 4 In this process, since the valve core 9 rotates ninety degrees, the first magnetic ring 91 on the valve core 9 is just rotated to the magnetic field range of the second magnetic ring 103, and then the first magnetic ring 91 is used to adsorb the second magnetic ring 103, so that the sealing ring 102 is attached to the outer surface of the valve core 9, even if the outer surface of the valve core 9 is worn, since the sealing ring 102 is attached to the valve core 9, the valve cannot be tightly closed and the medium cannot be leaked, the sealing property of the valve is improved; At the same time, when the valve core 9 rotates to close the valve, since the first magnetic ring 91 adsorbs the second magnetic ring 103, the sealing ring 102 can be quickly attached to the outer surface of the valve core 9, so as to accelerate the closing of the valve core 9.
[0035] Secondly, when the ball valve controls the heating pipeline to be opened, the staff reversely rotates the hand wheel 14 by ninety degrees, and then the valve stem 7 drives the valve core 9 to rotate, so that the through hole 11 on the valve core 9 connects the inlet pipe 2 and the outlet pipe 4, in this process, the rotation of the valve core 9 makes the protrusion 92 on the valve core 9 first contact the edge of the sealing ring 102, so as to push the sealing ring 102 open, and then the medium pressure in the valve body 1 promotes the sealing ring 102 to move quickly to the direction of the valve seat 10, at this time, the bellows 101 is retracted, so that the valve can be quickly opened.
[0036] Compared with the prior art, the utility model discloses a corrugated pipe, sealing ring, first magnetic ring and second magnetic ring are designed, when the valve is closed, the valve stem drives the valve core to rotate, makes the valve core rotate ninety degrees, first magnetic ring on the valve core just rotates to the magnetic field range of second magnetic ring, and then utilizes second magnetic ring to adsorb first magnetic ring, makes sealing ring to be attached on the outer surface of valve core, even if the outer surface of valve core appears abrasion, because of the fit of sealing ring and valve core, will not appear that the valve is not tight and medium leaks, improved the sealing of valve.
[0037] When the valve core rotates and closes the valve, because second magnetic ring adsorbs first magnetic ring, can make sealing ring quickly attach on the outer surface of valve core, thereby accelerates the closing of valve core.
[0038] When the valve needs to open, the rotation of valve core makes the convex block on valve core first contact with the edge of sealing ring, thereby toping open sealing ring, and then utilizes the medium pressure in valve body to make sealing ring move to the direction of valve seat, at this time, the corrugated pipe retracts, so that the valve can realize quick opening.
[0039] The technical means disclosed in the utility model scheme is not only limited to the technical means disclosed in the above embodiment, but also includes the technical scheme composed of any combination of the above technical features. It should be noted that for ordinary skilled persons in the art, without departing from the principle of the utility model, some improvements and refinements can be made, and these improvements and refinements are also considered as the protection scope of the utility model.
Claims
1. An integrated intelligent heating ball valve, comprising a valve body (1), an air inlet pipe (2) and an air outlet pipe (4) are arranged on the valve body (1), a valve core (9) is arranged in the valve body (1), the air inlet pipe (2) and the air outlet pipe (4) are in contact with the valve core (9), characterized in that: The valve core (9) is internally provided with a through hole (11) and a first magnetic ring (91), the plane of the first magnetic ring (91) is parallel to the axial direction of the through hole (11), a valve seat (10) is arranged at the air inlet pipe (2) or the air outlet pipe (4), a sealing ring (102) is arranged between the valve seat (10) and the valve body (1), a bellows (101) is arranged between the sealing ring (102) and the valve seat (10), one end of the bellows (101) is fixedly connected with the valve seat (10), the other end of the bellows (101) is fixedly connected with the sealing ring (102), a second magnetic ring (103) is arranged in the sealing ring (102), and the second magnetic ring (103) is opposite in magnetism to the first magnetic ring (91). 2. The integrated smart heating ball valve according to claim 1, wherein: The sealing ring (102) is a rubber sealing ring, and the bellows (101) is a telescopic bellows.
3. The integrated smart heating ball valve according to claim 1, wherein: A protruding block (92) is further arranged on the valve core (9), and the protruding block (92) is fixed on the outer surface of the valve core (9) and located on the upper and lower sides of the through hole (11).
4. The integrated smart heat ball valve of claim 1, wherein: A first flange (3) is arranged on the air inlet pipe (2), a second flange (5) is arranged on the air outlet pipe (4), the first flange (3) is fixedly connected with the air inlet pipe (2), and the second flange (5) is fixedly connected with the air outlet pipe (4).
5. The integrated smart heat ball valve of claim 1, wherein: A valve rod (7) is further arranged on the valve core (9), the valve rod (7) penetrates through and is fixed on the valve core (9), one end of the valve rod (7) and located at the top of the valve body (1) is provided with an upper bearing (6), the other end of the valve rod (7) and located at the bottom of the valve body (1) is provided with a lower bearing (8), one end of the valve rod (7) is rotatably connected with the top of the valve body (1) through the upper bearing (6), and the other end of the valve rod (7) is rotatably connected with the bottom of the valve body (1) through the lower bearing (8).
6. The integrated smart heating ball valve according to claim 5, wherein: The top of the valve body (1) is further provided with a valve cover (13), the valve cover (13) is fixed on the top of the valve body (1), the upper bearing (6) is fixed in the valve cover (13), the valve rod (7) is rotatably connected with the valve cover (13) through the upper bearing (6), and the bottom of the valve body (1) is further provided with a base (12), the lower bearing (8) is fixed in the base (12), and the valve rod (7) is rotatably connected with the base (12) through the lower bearing (8).
7. The integrated smart heating ball valve according to claim 6, wherein: The top of the valve cover (13) is further provided with a hand wheel (14), and the hand wheel (14) is fixedly connected with the valve rod (7).