Plastic stress residue detection equipment

By designing a plastic stress residue testing device with multiple detection methods, the problem of insufficient detection accuracy of existing equipment has been solved, enabling accurate detection of various plastics and improving detection efficiency and accuracy.

CN223856885UActive Publication Date: 2026-01-30ZHEJIANG XIKAMU COMPOSITE MATERIAL CO LTD
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Patent Information

Application Number
CN202422975394.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2026-01-30
Estimated Expiration
2034-12-04

AI Technical Summary

Technical Problem

Existing plastic stress residue testing equipment is insufficient for accurate testing of various plastics, and its testing methods are limited, failing to meet the precise testing needs in complex production environments.

Method used

A plastic residual stress detection device was designed, comprising a material placement structure, an imaging device, a first internal stress testing device, and a second internal stress testing device. Combining light transmission detection and multiple stress detection methods, it achieves flexible detection of various plastics through a stepper motor and a robotic arm.

Benefits of technology

It enables precise detection of residual stress in different plastics, improving detection efficiency and accuracy, adapting to the differences in properties of various plastics, and meeting the detection needs of complex production environments.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses plastic stress residue detection equipment, and relates to the field of plastic structure detection equipment, the plastic stress residue detection equipment comprises a device shell, the device shell comprises a material placing structure, a first internal stress testing device and a second internal stress testing device, and the top in the device shell is provided with a plurality of shooting devices matched with the material placing structure. The inner top of the device shell is provided with a material clamping structure in cooperation with the material placing structure, the first internal stress testing device and the second internal stress testing device, and the material placing structure comprises a plurality of material placing grooves. According to the utility model, various plastic raw materials to be detected are placed in the material placing groove of the material placing structure by a user, the lighting plate at the bottom is used for lighting upwards, and the shooting device is used for shooting light-transmitting plastic. And meanwhile, the user inputs the plastic category in the central control device. The operation can be combined with light transmission detection according to different plastic characteristics, stress residues can be rapidly and preliminarily screened, the direction is determined for subsequent accurate detection, and the detection efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of plastic structure detection equipment, concretely to a plastic stress residual detection equipment. BACKGROUND

[0002] In modern industrial production, plastics are widely used in many fields, and the stability of their quality and performance is crucial. Stress residual, as a key factor affecting the quality of plastics, has a direct correlation with the durability and safety of various plastic products. Therefore, plastic stress residual detection is a key link to ensure product quality.

[0003] Currently, there are various plastic stress residual detection technologies, but when facing different types of plastics, there are cases of insufficient detection accuracy. Many detection equipment has relatively single functions and is difficult to fully adapt to the challenges brought by the differences in the properties of various plastics. In actual application, it is often difficult to meet the demand for accurate detection of plastic stress residual in complex production environments.

[0004] Traditional detection technology usually fixes the plastic sample on the detection table first, and then uses a single stress application method, such as simple extrusion or stretching. After that, some conventional physical measurement methods, such as measuring the degree of deformation, are used to indirectly judge the stress residual situation. This method lacks targeted treatment for different plastic properties and the detection means is not rich and flexible.

[0005] Due to the lack of accurate differentiation and adaptation of different plastic properties in existing technology, it is easy to cause large deviation in detection results. In the detection process, because the detection method cannot be flexibly adjusted according to the type of plastic, the stress residual of some special plastics cannot be effectively detected. For example, for some new composite materials, the conventional detection method is difficult to accurately capture the internal stress situation, thereby affecting the accurate evaluation of product quality, which is not conducive to the quality control and optimization improvement of plastic products. INVENTION CONTENTS

[0006] Therefore, the utility model aims to provide a plastic stress residual detection equipment to solve the technical problem of the existing detection equipment being difficult to accurately detect the stress residual of various plastics and the detection means being single.

[0007] In order to achieve the above object, the utility model provides the following technical scheme: a kind of plastic stress residual detection equipment, including device shell, the device shell includes material placing structure, first internal stress testing device and second internal stress testing device, the device shell top is matched with material placing structure and is provided with several shooting devices, the device shell top is matched with shooting device and is provided with first stepper motor, the device shell top is matched with material placing structure, first internal stress testing device and second internal stress testing device and is provided with clamping structure, the material placing structure includes several material placing grooves, the material placing groove is through material placing structure and is provided, the material placing groove bottom is provided with light transmission support plate, the device shell bottom is matched with light transmission support plate and is provided with lighting device, the lighting device includes mounting groove, the mounting groove top is provided with slide rod, the device shell bottom is matched with and is provided with through groove, the mounting groove inner bottom is matched with several material placing grooves 12 and is provided with several light emitting plates.

[0008] By adopting the above technical scheme, the type of plastic plate is detected, and different stress detection is allocated according to the different plastic plates.

[0009] The utility model further sets up, first internal stress testing device includes first mounting plate, the first mounting plate is opened and is provided with several second inlet, and the first mounting plate top surface is matched with and is provided with sliding plate, and the sliding plate top is matched with several second inlets and is provided with several fourth stepper motors, and the fourth stepper motor bottom is provided with top pressure rod, and the sliding plate is matched with top pressure rod and is provided with corresponding groove, and the fourth stepper motor bottom is provided with lower limit ring, and the second inlet is symmetrically provided with a pair of limit plates.

[0010] By adopting the above technical scheme, the fourth stepper motor controls the top pressure rod to cooperate with the limit plate to extrude the plastic plate.

[0011] The utility model further sets up, and the sliding plate bottom is provided with sliding block, and the first mounting plate is matched with sliding block and is provided with sliding slot, and the sliding slot is matched with sliding block and is provided with transmission shaft, and the transmission shaft is through sliding block and is provided, and the transmission shaft one end extends to first mounting plate outer connection second stepper motor.

[0012] By adopting the above technical scheme, the second stepper motor is arranged to control the sliding plate to move, so as to control the detection of the plastic plate.

[0013] The utility model further sets up, and the second internal stress testing device, the second internal stress testing device includes second mounting plate, and the second mounting plate is provided with three first inlets of different strokes, and one side in the first inlet is provided with propelling device, and the propelling device includes top plate, and the first mounting plate is matched with top plate and is provided with third stepper motor, and the top plate is provided with pressure sensor on the side away from pressure sensor.

[0014] By adopting the technical scheme, the third stepper motor is arranged to control the movement of the top plate, so that the stress test is performed on the plastic plate, and the pressure sensor is arranged to control the test pressure.

[0015] The utility model further sets up, the material clamping structure includes a plurality of guide grooves, be provided with drive block in the guide groove, drive block bottom is provided with mechanical arm.

[0016] By adopting the technical scheme, the guide groove guides the movement of the drive block, so that the movement of the mechanical arm is controlled, and the plastic plate is flexibly taken.

[0017] The utility model further sets up, the material placing groove is connected with the baffle at one end, the open hole is equipped on the one side of the device shell and is matched with the baffle, the first internal stress testing device and the second internal stress testing device, the handle is arranged at one end of the device shell outside and is matched with the material placing structure, the first internal stress testing device and the second internal stress testing device, the handle is also arranged on the installation groove.

[0018] By adopting the technical scheme, the handle is arranged to take out a plurality of devices from the device shell.

[0019] The utility model further sets up, the observation window is arranged on the one side of the device shell, and the central control device is arranged on the one side of the device shell.

[0020] By adopting the technical scheme, the inside situation of the device is monitored through the observation window.

[0021] The utility model further sets up, a pair of temperature control pipes are symmetrically arranged on the both sides in the device shell.

[0022] By adopting the technical scheme, the inside environment of the device shell is monitored through the temperature control pipe.

[0023] In summary, the utility model mainly has the following beneficial effects:

[0024] 1, the utility model discloses a kind of plastic internal stress testing device, including device shell, material placing structure, first internal stress testing device, second internal stress testing device, camera, central control device, temperature control pipe, handle, installation groove, material placing groove, baffle, drive block, mechanical arm, the material placing structure is arranged in the device shell, the first internal stress testing device and the second internal stress testing device are arranged on the one side of the device shell, the camera is arranged on the one side of the device shell, the central control device is arranged on the one side of the device shell, the temperature control pipe is arranged in the device shell, the handle is arranged on the one side of the device shell, the installation groove is arranged on the one side of the device shell, the material placing groove is arranged in the material clamping structure, the baffle is connected at one end of the material placing groove, the drive block is arranged in the guide groove, the mechanical arm is arranged in the drive block bottom.

[0025] 2. The utility model discloses a mechanical arm of clamping material structure is accurate to snatch plastics and place to corresponding internal stress testing device. In the first internal stress testing device, the top pressure rod is pressed down and makes plastics deformation, and motor rotation increases the detection dimension, and the second internal stress testing device utilizes different stroke feed inlet and extrusion detection of propelling device. This can be aimed at various model plastics and accurately determine stress residue comprehensively, and also convenient for taking out sample observation. BRIEF DESCRIPTION OF DRAWINGS

[0026] Figure 1 It is whole structure schematic diagram of the utility model;

[0027] Figure 2 It is the utility model's Figure 1 Another aspect schematic diagram;

[0028] Figure 3 It is internal structure bottom view of the utility model;

[0029] Figure 4 It is internal structure schematic diagram of the utility model;

[0030] Figure 5 It is second internal stress testing device structure schematic diagram of the utility model;

[0031] Figure 6 It is first internal stress testing device structure schematic diagram of the utility model;

[0032] Figure 7 It is mounting groove structure schematic diagram of the utility model;

[0033] Figure 8 It is part structure schematic diagram of the utility model.

[0034] In the drawing: 1, device shell, 2, observation window, 3, first step motor, 4, central control device, 5, place material structure, 6, handle, 7, first internal stress testing device, 8, sliding rod, 9, second internal stress testing device, 10, first feed inlet, 11, baffle, 12, place material groove, 13, first mounting plate, 14, sliding groove, 15, opening, 16, driving block, 17, mechanical arm, 18, temperature control pipe, 19, mounting groove, 20, shooting device, 21, guide slot, 22, second step motor, 23, third step motor, 24, top plate, 25, pressure sensor, 26, fourth step motor, 27, limit plate, 28, limit ring, 29, top pressure rod, 30, sliding block, 31, transmission shaft, 32, through slot, 33, light board, 34, second feed inlet, 35, light transmission support plate, 36, second mounting plate, 37, sliding plate. DETAILED DESCRIPTION

[0035] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are used only for explaining the utility model and cannot be understood as limiting the utility model.

[0036] The embodiments will be described below according to the overall structure of the utility model.

[0037] A plastic stress residual detection device, as shown in Figures 1-8 The device housing 1 is provided with a plurality of shooting devices 20 on the inner top matched with the material placing structure 5. Because the existing plastics are various, the mainstream plastics include PP ABS PC PC / ABS PA6 PA66 PPO PBT PPS TPE TPR PA / PPE materials. These are all plastics, but the properties of these materials are quite different, and the causes of stress residual in the production process are also different. Therefore, the device housing 1 is provided with a first stepping motor 3 on the outer top matched with the shooting device 20. The device housing 1 is provided with a clamping structure on the inner top matched with the material placing structure 5, the first internal stress testing device 7 and the second internal stress testing device 9. In the actual use process, the user places the material to be detected into the material placing structure 5, and the shooting device 20 shoots the plastic material in the material placing structure 5. The material placing structure 5 includes a plurality of material grooves 12, which are provided through the material placing structure 5. The bottom of the material groove 12 is provided with a light transmission support plate 35. The device housing 1 is provided with a light striking device on the bottom matched with the light transmission support plate 35. The light striking device includes a mounting groove 19. The mounting groove 19 is provided with a sliding rod 8 on the top. The device housing 1 is provided with a through groove 32 on the bottom. The mounting groove 19 is provided with a plurality of light striking plates 32 on the inner bottom matched with a plurality of material grooves 12. The light striking plate 32 is used as a light source to strike upward for light transmission detection of the plastic to be detected. Then the shooting device 20 shoots the photos of the light transmission detected plastic. Further, the device housing 1 is provided with an observation window 2 on one side. The device housing 1 is provided with a central control device 4 on one side. The user operates the central control device 4 to input the plastic category to be detected. The light transmission detection step is matched. According to different plastics, different stress detection structures are combined to detect the corresponding plastic materials;

[0038] Specifically, the clamping structure includes a plurality of guide grooves 21. The guide groove 21 is provided with a driving block 16. The driving block 16 is provided with a mechanical arm 17 on the bottom. The mechanical arm 17 clamps the plastic to be detected and places it into the corresponding plastic stress residual detection device.

[0039] Further, the first internal stress testing device 7 comprises a first mounting plate 13, a plurality of second feeding openings 34 are formed on the first mounting plate 13, a sliding plate 37 is movably arranged on the top surface of the first mounting plate 13, a plurality of fourth stepping motors 26 are arranged on the top of the sliding plate 37 in cooperation with the plurality of second feeding openings 34, a top pressing rod 29 is arranged at the bottom of the fourth stepping motor 26, corresponding grooves are arranged on the sliding plate 37 in cooperation with the top pressing rod 29, a lower limit ring 28 is arranged at the bottom of the fourth stepping motor 26, a pair of limit plates 27 are symmetrically arranged in the second feeding opening 34, when the plastic is placed in the second feeding opening 34, the top pressing rod 29 is controlled to press down by the fourth stepping motor 26 at this time, the plastic is pressed to deform, the internal stress of the plastic changes, the stress residual plastic changes obviously under the influence of external factors, further, the fourth stepping motor 26 can be rotatably arranged by arranging the limit ring 28, when stress residual detection is performed, the fourth stepping motor 26 is rotated to increase the means for stress detection of the plastic, a sliding block 30 is arranged at the bottom of the sliding plate 37, a sliding groove 14 is arranged on the first mounting plate 13 in cooperation with the sliding block 30, a transmission shaft 31 is arranged in the sliding groove 14 in cooperation with the sliding block 30, the transmission shaft 31 penetrates the sliding block 30, one end of the transmission shaft 31 extends to the outside of the first mounting plate 13 to connect the second stepping motor 22, the transmission shaft 31 is driven to rotate by the second stepping motor 22, so as to drive the sliding block 30 to slide in the sliding groove 14, and further drive the sliding plate 37 to move, after the plastic is placed in the second feeding opening 34, the top pressing rod 29 is controlled to move above the second feeding opening 34, and the stress detection of the plastic is performed.

[0040] The second internal stress testing device 9 comprises a second mounting plate 36, three first feeding openings 10 with different strokes are arranged on the second mounting plate 36, a pushing device is arranged on one side of the first feeding opening 10, the pushing device comprises a top plate 24, a third stepping motor 23 is arranged in the first mounting plate 13 in cooperation with the top plate 24, different models of plastics to be detected may be present in the actual plastic stress detection process, at this time, the corresponding model of the plastic to be detected is placed in the first feeding opening 10 with three different strokes, the plastic is extruded and tested by controlling the third stepping motor 23 to push out the top plate 24 at this time, so that the plastic deforms and the internal stress changes, so that the stress detection effect is achieved, at the same time, the pressure sensor 25 is arranged on the side of the top plate 24 away from the pressure sensor 25, different degrees of extrusion test are performed on the plastic according to the different types of plastic, so as to ensure the stress detection structure.

[0041] On the basis of the above structure, the material placing groove 12 is connected with the baffle 11 at one end, the device shell 1 is matched with the baffle 11, the first internal stress testing device 7 and the second internal stress testing device 9 at one side, and the opening 15 is arranged on the baffle 11, the first internal stress testing device 7 and the second internal stress testing device 9, the end of the matched material placing structure 5, the first internal stress testing device 7 and the second internal stress testing device 9 outside the device shell 1 is provided with the handle 6, and the handle 6 is also arranged on the mounting groove 19, the material placing groove 12 and the first internal stress testing device 7 and the second internal stress testing device 9 can be pulled out from the mounting groove 19 through the handle 6, so that the operator can place the plastic raw piece to be detected, and meanwhile, the first internal stress testing device 7 and the second internal stress testing device 9 are pulled out, the plastic after completing the test is taken out for observation, and the stress residue is judged.

[0042] The device shell 1 is symmetrically provided with a pair of temperature control pipes 18 at both sides, the environment temperature in the device shell 1 is controlled through the arranged temperature control pipes 18, and because the first internal stress testing device 7 and the second internal stress testing device 9 are arranged close to the pair of temperature control pipes 18, the temperature control pipes 18 are also one of the factors for distributing the plastic pieces.

[0043] Although the embodiments of the utility model have been shown and described, the specific embodiments are only the explanation of the utility model, and are not the limitation of the utility model, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable way, the person skilled in the art can make the modification, replacement and change without creative contribution to the embodiments according to the needs after reading the specification without departing from the principles and purposes of the utility model, but as long as in the claim range of the utility model, it is protected by the patent law.

Claims

1. A plastic stress residual detection apparatus comprising a device housing (1), characterised in that: The device shell (1) includes a material placing structure (5), a first internal stress testing device (7) and a second internal stress testing device (9), a plurality of shooting devices (20) are arranged on the inner top of the device shell (1) matched with the material placing structure (5), a first stepping motor (3) is arranged on the outer top of the device shell (1) matched with the shooting device (20), a clamping structure is arranged on the inner top of the device shell (1) matched with the material placing structure (5), the first internal stress testing device (7) and the second internal stress testing device (9), the material placing structure (5) includes a plurality of material placing grooves (12), the material placing grooves (12) are arranged through the material placing structure (5), a light transmission supporting plate (35) is arranged on the bottom of the material placing groove (12), a lighting device is arranged on the bottom of the device shell (1) matched with the light transmission supporting plate (35), the lighting device includes a mounting groove (19), a sliding rod (8) is arranged on the top of the mounting groove (19), a through groove (32) is arranged on the bottom of the device shell (1), and a plurality of lighting plates (33) are arranged in the mounting groove (19) matched with a plurality of material placing grooves (12) on the inner bottom.

2. A plastic stress-reeidual detection apparatus according to claim 1, characterized by: The first internal stress testing device (7) includes a first mounting plate (13), a plurality of second material inlets (34) are arranged on the first mounting plate (13), a sliding plate (37) is arranged on the top surface of the first mounting plate (13) matched with the first mounting plate (13), a plurality of fourth stepping motors (26) are arranged on the top of the sliding plate (37) matched with a plurality of second material inlets (34), a top pressing rod (29) is arranged on the bottom of the fourth stepping motor (26), corresponding grooves are arranged on the sliding plate (37) matched with the top pressing rod (29), a lower limit ring (28) is arranged on the bottom of the fourth stepping motor (26), and a pair of limiting plates (27) are symmetrically arranged in the second material inlet (34).

3. A plastic stress-reeidual detection apparatus according to claim 2, wherein: The sliding plate (37) is provided with a sliding block (30), the first mounting plate (13) is provided with a sliding groove (14) matched with the sliding block (30), a transmission shaft (31) is arranged in the sliding groove (14) matched with the sliding block (30), the transmission shaft (31) penetrates through the sliding block (30) and extends to the outside of the first mounting plate (13) connected with the second stepping motor (22) at one end.

4. The plastic stress-reeidual detection apparatus according to claim 2, characterized by: The second internal stress testing device (9) includes a second mounting plate (36), three first material inlets (10) with different strokes are arranged on the second mounting plate (36), a pushing device is arranged on one side of the first material inlet (10), the pushing device includes a top plate (24), a third stepping motor (23) is arranged in the first mounting plate (13) matched with the top plate (24), and a pressure sensor (25) is arranged on the side of the top plate (24) away from the pressure sensor (25).

5. The plastic stress-reeidual detection apparatus according to claim 1, characterized by: The clamping structure includes a plurality of guide grooves (21), a driving block (16) is arranged in the guide groove (21), and a mechanical arm (17) is arranged on the bottom of the driving block (16).

6. The plastic stress-reeidual detection apparatus according to claim 1, characterized by: Said material placing groove (12) is connected with the baffle (11) at one end, the baffle (11), the first internal stress testing device (7) and the second internal stress testing device (9) are clamped with the opening (15) on one side of the device shell (1), the matching material placing structure (5), the first internal stress testing device (7) and the second internal stress testing device (9) are provided with the handle (6) at the end outside the device shell (1), and the mounting groove (19) is also provided with the handle (6).

7. The plastic stress-reeidual detection apparatus according to claim 1, characterized by: Said device shell (1) is provided with the observation window (2) on one side, and a central control device (4) is arranged on one side of the device shell (1).

8. The plastic stress-reef detection apparatus according to claim 1, wherein: A pair of temperature control pipes (18) are symmetrically arranged in the device shell (1).