Device for testing and evaluating performance of rupture disk

By installing pressure gauges on both sides of the rupture disc and using a hydraulic system to simulate actual conditions, the problem of inaccurate pressure data recording in existing technologies has been solved, enabling accurate measurement of the compressive strength of ceramic discs and improving the reliability and safety of rupture disc testing.

CN223856922UActive Publication Date: 2026-01-30YANCHENG HUARUITONG MASCH CO LTD
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Patent Information

Application Number
CN202520349858.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-28
Publication Date
2026-01-30
Estimated Expiration
2035-02-28

AI Technical Summary

Technical Problem

Existing rupture disc performance testing equipment is not precise enough in recording pressure changes, making it difficult to accurately determine the compressive strength of ceramic discs.

Method used

A rupture disc performance testing device was designed. By setting pressure gauges on both sides of the rupture disc, the pressure changes when the ceramic disc ruptures are recorded in real time. The hydraulic system and water supply components are used to simulate actual working conditions and measure the compressive strength of the ceramic disc.

Benefits of technology

This improves the accuracy of the fracture disc test, enabling accurate determination of the compressive strength of the ceramic disc and enhancing the reliability and safety of the test.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a rupture disk performance testing and evaluating device, and aims to solve the technical problem of inaccurate pressure data recording in a rupture disk compression resistance testing process in the prior art. Comprising a test box, a rupture disk body is arranged in an inner cavity of the test box, a ceramic piece is arranged in the rupture disk body, connectors are arranged at the two ends of the rupture disk body respectively, pressure gauges are assembled on the connectors, mounting pieces are arranged on the side walls of the connectors on the lower side, and a hydraulic cylinder is fixedly mounted on the bottom face of the inner cavity of the test box; the output end of the hydraulic cylinder is fixedly connected with the mounting piece, a water supply tank is arranged on the right side of the test box, a water supply assembly is arranged on the water supply tank, and a water outlet pipe is fixedly connected to the top end of the connector on the upper side of the test box. Therefore, the compression resistance coefficient of the ceramic chip can be obtained, and the testing accuracy of the rupture disk is greatly improved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to oilfield exploitation tool technical field, concretely relates to a rupture disc performance test evaluation device. BACKGROUND

[0002] The role of rupture disc performance test is mainly to evaluate the reliability and safety of rupture disc. Rupture disc is a safety device, which is usually used in pressure vessels, pipeline systems or other pressure equipment. When the pressure in the system exceeds the set value, the rupture disc will rupture to reduce the pressure and prevent the equipment from overloading or explosion.

[0003] The rupture disc used in the well is mainly used to block the oil pipe. When it is used, the ceramic piece in the rupture disc can be directly crushed to connect the oil pipe. Therefore, the pressure resistance of the ceramic piece is particularly important. In order to ensure the use of the ceramic piece under different pressures, the pressure resistance test needs to be carried out.

[0004] However, most of the existing rupture disc performance test equipment only records the pressure in the rupture disc when recording the pressure. When the ceramic piece is crushed under pressure, the pressure in the rupture disc changes suddenly. The pressure change on both sides of the ceramic piece in the rupture disc cannot be monitored for pressure determination. Since the traditional pressure gauge is far away from the installation position of the rupture disc, it is difficult to capture the pressure change in time at the moment of rupture of the ceramic piece, which reduces the accuracy of the pressure data.

[0005] Therefore, a rupture disc performance test evaluation device is designed to change the above technical defects. UTILITY MODEL CONTENTS

[0006] (1) Technical problem to be solved

[0007] In view of the defects of the prior art, the purpose of the utility model is to provide a rupture disc performance test evaluation device, which aims to solve the technical problem of inaccurate pressure data recording in the process of rupture disc pressure test under the prior art.

[0008] (2) Technical scheme

[0009] In order to solve the above technical problem, the utility model provides a kind of rupture disc performance test evaluation device, including test box, the test box inner chamber is provided with rupture disc main part, the rupture disc main part is provided with ceramic piece, the rupture disc main part both ends are provided with connector, the connector is all equipped with pressure gauge, the connector side wall on the lower side is provided with mounting piece, the test box inner chamber bottom is fixedly installed with hydraulic cylinder, the hydraulic cylinder output end is fixedly connected with mounting piece, the test box right side is provided with water supply tank, the water supply tank is provided with water supply assembly, the connector top end on the upper side is fixedly connected with water outlet pipe, the water outlet pipe penetrates test box and is communicated with water supply tank.

[0010] Further, the water supply assembly comprises a pressure pump mounted on the top surface of the water supply tank, the side wall of the pressure pump is fixedly connected with a flow guide pipe and a water inlet pipe respectively, one end of the flow guide pipe is connected with the lower joint, and the water inlet pipe extends into the inner cavity of the water supply tank.

[0011] Further, a through hole is formed in the top surface of the water supply tank, a filter cartridge is arranged in the through hole, and the other end of the water outlet pipe extends into the water outlet pipe.

[0012] Further, the left side of the test tank is open, and the left side wall of the test tank is provided with a protection door.

[0013] Further, the end surface of the joint is fixedly connected with a sealing gasket, and the rupture disc body abuts against the sealing gasket.

[0014] Further, the top surface of the water supply tank is also provided with a filling pipe.

[0015] (3) beneficial effects

[0016] Compared with the prior art, the beneficial effects of the utility model lie in that:

[0017] The utility model discloses a test tank, rupture disc body, joint, pressure gauge, water supply tank and water supply assembly design, when the ceramic sheet is pressed to break the moment, both sides pressure gauge can capture the pressure change in the rupture disc, through recording the highest value of the pressure on one side of the rupture disc and the instantaneous pressure change value on the other side, the pressure coefficient of the ceramic sheet can be obtained, which greatly improves the accuracy of the rupture disc test. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is the perspective view of the utility model;

[0019] Figure 2 It is the sectional structure schematic view of the utility model;

[0020] Figure 3 It is the perspective view of the water supply tank of the utility model;

[0021] Figure 4 It is the internal structure schematic view of the water supply tank of the utility model;

[0022] Figure 5 It is the structure schematic view of the mounting of the utility model.

[0023] The marks in the drawings are: 1, test tank;2, rupture disc body;3, ceramic sheet;4, joint;5, mounting;6, hydraulic cylinder;7, pressure gauge;8, water supply tank;9, pressure pump;10, flow guide pipe;11, water outlet pipe;12, water inlet pipe;13, filter cartridge;14, filling pipe;15, protection door;16, sealing gasket. Detailed Implementation

[0024] This specific embodiment is a device for testing and evaluating the performance of a ruptured disc, and its structural schematic diagram is shown below. Figures 1-5 As shown, the test chamber 1 has an opening on its left side and a protective door 15 is fitted to its left side wall. The test chamber 1 contains a rupture disc body 2, which contains ceramic discs 3. Connectors 4 are located at both ends of the rupture disc body 2, each equipped with a pressure gauge 7. An mounting component 5 is installed on the side wall of the lower connector 4. A hydraulic cylinder 6 is fixedly installed on the bottom surface of the test chamber 1, and its output end is fixedly connected to the mounting component 5. A water supply tank 8 is located on the right side of the test chamber 1, and a water supply assembly is installed on the water supply tank 8. A water outlet pipe 11 is fixedly connected to the top of the upper connector 4, and the water outlet pipe 11 passes through the test chamber 1 and communicates with the water supply tank 8.

[0025] like Figure 3 and Figure 4 As shown, the water supply assembly includes a pressure pump 9 installed on the top surface of the water supply tank 8. A guide pipe 10 and an inlet pipe 12 are fixedly connected to the side walls of the pressure pump 9. The other end of the guide pipe 10 is connected to a lower connector 4, and the inlet pipe 12 extends into the inner cavity of the water supply tank 8. A filling pipe 14 is also provided on the top surface of the water supply tank 8. The filling pipe 14 allows observation of the water level in the water supply tank 8 during testing. If the water level is low, water can be added to the water supply tank 8 through the filling pipe 14 to ensure a stable water supply during the testing process.

[0026] In addition, the structures used in the water supply components are all existing and mature structures, so they will not be described in detail in this solution.

[0027] like Figure 4 As shown, a through hole is provided on the top surface of the water supply tank 8, and a filter cylinder 13 is installed inside the through hole. The other end of the water outlet pipe 11 extends into the water outlet pipe 11.

[0028] Specifically, when the ceramic disc 3 is crushed under pressure, the fragments will flow with the water in the outlet pipe 11. When the water flows into the water supply tank 8, the fragments will be collected in the filter cartridge 13 for easy cleaning and maintenance.

[0029] like Figure 5 As shown, sealing gaskets 16 are fixedly connected to the end faces of connectors 4, and the rupture disc body 2 abuts against the sealing gaskets 16. By setting the sealing gaskets 16, the sealing performance between the two connectors 4 and the rupture disc body 2 can be increased. The sealing gaskets 16 are generally made of materials such as rubber, silicone or nylon, which have good elasticity. When subjected to the extrusion force of the hydraulic cylinder 6, they can deform, thereby enhancing the sealing effect. After the hydraulic cylinder 6 is reset, the sealing gaskets 16 return to their original state.

[0030] Working principle: when the ceramic piece 3 in the rupture disc body 2 needs to be tested for compression resistance, the rupture disc body 2 is lifted in the test box 1, then the hydraulic cylinder 6 is started to drive the lower joint 4 to move upward through the mounting 5, so that the two side joints 4 are abutted against the two ends of the rupture disc body 2 and sealed by the sealing gaskets 16, then the changes of the two side pressure gauges 7 are recorded in real time, the water in the water supply tank 8 is continuously sent to the rupture disc body 2 through the lower joint 4 by starting the pressure pump 9, at the same time the pressure pump 9 is continuously pressurized, when the ceramic piece 3 is broken, the changes of the upper side pressure gauge 7 are recorded, through the highest value of the lower side pressure gauge 7 and the change value of the upper side pressure gauge 7, the compression resistance of the ceramic piece 3 can be obtained, and the spinal cord ceramic piece 3 is collected in the filter cylinder 13 with the water flow in the water outlet pipe 11.

[0031] All the technical features in the embodiment can be freely combined according to actual needs.

[0032] The above embodiment is a preferred implementation scheme of the utility model, in addition, the utility model can be realized in other ways, and any obvious replacement without departing from the technical scheme concept is within the protection scope of the utility model.

Claims

1. A rupture disc performance test evaluation apparatus comprising a test chamber (1), characterised in that: The inner cavity of the test box (1) is provided with a rupture disc body (2), the rupture disc body (2) is provided with a ceramic sheet (3) inside, the rupture disc body (2) is provided with a joint (4) at both ends, the joint (4) is provided with a pressure gauge (7) on it, the lower side of the joint (4) is provided with a mounting piece (5) on the side wall, the test box (1) is provided with a water supply tank (8) on the right side, the water supply tank (8) is provided with a water supply assembly, the upper side of the joint (4) is fixedly connected with a water outlet pipe (11) at the top end, the water outlet pipe (11) penetrates the test box (1) and communicates with the water supply tank (8).

2. A rupture disc performance test evaluation apparatus as defined in claim 1, wherein: The water supply assembly comprises a pressure pump (9) mounted on the top surface of the water supply tank (8), the pressure pump (9) is fixedly connected with a flow guide pipe (10) and a water inlet pipe (12) on the side wall respectively, the other end of the flow guide pipe (10) is connected with the lower joint (4), and the water inlet pipe (12) extends into the inner cavity of the water supply tank (8).

3. A rupture disc performance test evaluation apparatus as defined in claim 2, wherein: The top surface of the water supply tank (8) is provided with a through hole, and the through hole is provided with a filter cartridge (13), and the other end of the water outlet pipe (11) extends into the water outlet pipe (11).

4. The rupture disc performance test evaluation apparatus of claim 1, wherein: The left side of the test box (1) is open, and the left side wall of the test box (1) is provided with a protective door (15).

5. The rupture disc performance test evaluation apparatus of claim 1, wherein: The end face of the joint (4) is fixedly connected with a sealing gasket (16), and the rupture disc body (2) is in abutment with the sealing gasket (16).

6. A rupture disc performance test evaluation apparatus as defined in claim 2, wherein: The top surface of the water supply tank (8) is also provided with a filling pipe (14).