Winding machine with broken wire alarming and troubleshooting functions

Abstract

The utility model provides a winding machine with broken wire alarming and troubleshooting functions, which belongs to the technical field of copper wire winding and comprises a supporting mechanism, the supporting mechanism comprises an attaching bottom plate placed on the ground, an outer frame supporting plate is attached to the middle of the attaching bottom plate, and a limiting outer frame for supporting is arranged in the middle of the outer frame supporting plate. Limiting bases used for hinging are arranged on the two sides of the top surface of the limiting outer frame correspondingly, tightening mechanisms used for winding are arranged on the surfaces of the limiting bases in an attached mode, the tightening mechanisms comprise winding outer frames installed on the two sides of the top of the limiting outer frame correspondingly, and a plurality of ultrasonic detectors are sequentially connected to the top surfaces of the winding outer frames. Mutual matching assembly of corresponding winding structures is achieved through the outer frame supporting plate and the limiting frame, and ultrasonic flaw detection can be achieved through an ultrasonic detector when the limiting base and the corresponding adjusting open hole are in the hinged state to be used as a rotating, winding and tightening copper wire of the rotating disc.

Description

TECHNICAL FIELD

[0001] The utility model relates to a quick winding disc technical field, specifically, relates to a winding machine with broken line alarm troubleshooting function. BACKGROUND

[0002] Winding machine: most of the electrical products need to be wound into inductance coil by enameled copper wire (enameled wire for short), and winding machine can be used to complete one or more processes.

[0003] For example: various electric motors, hollow cup motors, rotors, stators, pin inductors, patch inductors, transformers, electromagnetic valves, one-letter inductors, resistance sheets, ignition coils, RFID, mutual inductors, sound coil, IC card high and low frequency coil, focusing coil and the like.

[0004] The textile industry uses cotton yarn, artificial fiber and the like to wind various yarns suitable for textile machines, and winding machines can also be used for processing.

[0005] Among them, the application number CN201720354645.4 is a winding machine, the utility model discloses a novel winding machine, including device body, first assembly line, automatic winding host, characterized by: the automatic winding host is arranged on the device body, the automatic winding host is arranged on the thickened aluminum plate base, one side of the thickened aluminum plate base is provided with a wire arranging moving track, one end of the wire arranging moving track is provided with a mechanical arm up-down moving track, the bottom of the mechanical arm up-down moving track is provided with a pneumatic clamp shear, the pneumatic clamp shear is fixed on the mechanical arm up-down moving track, one end of the mechanical arm up-down moving track is provided with a mechanical arm front-back moving track, the thickened aluminum plate base is provided with a main shaft, one end of the main shaft is provided with a main shaft box, the thickened aluminum plate base is provided with an aluminum profile support around, the top of the aluminum profile support is provided with a mechanical arm left-right moving track, the device is reasonable in design, the up-down feeding three-axis mechanical arm is combined with the automatic winding host through the aluminum profile support and the winding host base, the strength of the machine body is ensured, and the space is saved.

[0006] Therefore, the advantages of the above products are agreed, but the following defects still exist:

[0007] 1) The traditional winding machine body does not have the copper wire troubleshooting function, and the surface broken line area detection of the copper wire is relatively complex during the troubleshooting process, which easily causes the winding of the wire to be discontinuous, leads to the increase of the defective rate, and easily affects the troubleshooting efficiency of the wire;

[0008] 2) The traditional manual troubleshooting of such wire is inefficient, which easily causes poor winding efficiency of the wire, and is not convenient for combing. UTILITY MODEL CONTENTS

[0009] The utility model discloses a winding machine with broken line alarm investigation function is provided to solve the traditional winding machine body does not have the function of copper wire investigation, and the surface broken line area detection of copper wire is complicated in investigation process, and the winding of wire rod is not coherent, and the defective rate is increased, and the investigation efficiency of wire rod is affected.

[0010] The utility model discloses a winding machine with broken line alarm investigation function, including support mechanism, the support mechanism includes with the ground and places the adhesion bottom plate, the middle part of adhesion bottom plate is equipped with the outer frame backing plate, the middle part of outer frame backing plate is equipped with the limiting outer frame for supporting, the top surface both sides of limiting outer frame are equipped with the limiting base for hinging respectively, the surface of limiting base is equipped with the take -up mechanism for winding,

[0011] The take -up mechanism includes the take -up outer frame that is equipped with respectively in the limiting outer frame top two sides, the top surface of take -up outer frame is connected with a plurality of ultrasonic detectors in proper order.

[0012] As a preferred scheme of the utility model: the bottom detection end of a plurality of ultrasonic detectors is equipped with the take -up base for taking -up, the middle part of take -up base is in -bedded with transmission disc laterally, and the end of transmission disc is equipped with take -up roller, and the end of take -up roller is equipped with the rotating disc for transmission.

[0013] As a preferred scheme of the utility model: the middle part of rotating disc is equipped with the adjusting aperture for connecting,

[0014] The both ends of take -up outer frame are equipped with U type connection dial piece for adjusting respectively, and the surface of U type connection dial piece is wound around with the coil of corresponding take -up base surface.

[0015] As a preferred scheme of the utility model: the top surface of outer frame backing plate is also equipped with the winding mechanism for supporting,

[0016] The winding mechanism includes the linear sliding rail of installing in the top surface of outer frame backing plate, the surface of linear sliding rail is equipped with the convex block for adjusting, the top of convex block is equipped with the fixed roller shaft for transmission, and the middle part of fixed roller shaft is equipped with drive rotating roller.

[0017] As a preferred scheme of the utility model: the both ends of drive rotating roller are equipped with stepper motor respectively, and the output of stepper motor and drive rotating roller are transmission arrangement,

[0018] The side wall of fixed roller shaft is also equipped with the screw rod drive mechanism for transmission,

[0019] The screw rod driving mechanism comprises an assembly seat mounted on the top side of the outer frame supporting plate, a moving screw rod is transversely mounted on the side wall of the assembly seat, and a linear slide rod is arranged side by side at a position corresponding to the moving screw rod.

[0020] As a preferred scheme of the present application, the top end of the outer frame supporting plate is further provided with a trapezoidal base, the side of the trapezoidal base is provided with a control console for limiting, and the four corners of the fitting bottom plate are provided with a transmission mechanism.

[0021] As a preferred scheme of the present application, the transmission mechanism comprises an access base mounted at the four corners of the fitting bottom plate, a transmission motor is mounted on the top of the access base, and a driving roller shaft for transmission is arranged at the output end of the transmission motor.

[0022] The side of the fitting bottom plate is provided with a trapezoidal support for regulation and control, and the surface of the trapezoidal support is provided with a mounting seat for fixing.

[0023] Compared with the prior art, the present application has the following beneficial effects:

[0024] 1) The corresponding winding structure is adapted and assembled by the outer frame supporting plate and the limiting frame, the limiting base and the corresponding adjusting hole are hingedly connected, and when the copper wire is rotated and wound as a rotating disc, the ultrasonic detector can be used for ultrasonic detection.

[0025] 2) The access base and the rod body of the moving screw rod are hingedly connected, the transmission and tightening are achieved, the convex block and the axial rotation transmission state of the driving roller shaft are achieved, the wire is combed and stacked, and the transmission motor drives the driving roller shaft to rotate, so that the copper wire is uniformly tightened. BRIEF DESCRIPTION OF DRAWINGS

[0026] The accompanying drawings are used to provide a further understanding of the present application, and constitute a part of the specification, and are used to explain the present application together with embodiments of the present application, and do not constitute a limitation on the present application. In the drawings:

[0027] Figure 1 It is a structural schematic view of the present application;

[0028] Figure 2 It is a structural schematic view of the winding mechanism of the present application;

[0029] Figure 3 It is a structural schematic view of the tightening mechanism of the present application;

[0030] Figure 4 It is a structural schematic view of the transmission mechanism of the present application.

[0031] In the figure: 1, support mechanism; 11, fit the bottom plate; 12, outer frame supporting plate; 13, limiting outer frame; 14, limiting base;

[0032] 2, tightening mechanism; 21, winding outer frame; 22, ultrasonic detector; 23, tightening base; 24, transmission disc; 25, tightening roller; 26, rotating disc; 27, adjusting aperture; 29, U-shaped connecting tab;

[0033] 3, winding mechanism; 31, linear sliding rail; 32, convex block; 33, fixed roller; 34, drive rotating roller; 35, stepper motor;

[0034] 4, screw drive mechanism; 41, assembly seat; 42, moving screw; 43, linear slide; 44, trapezoidal base; 45, control console;

[0035] 5, transmission mechanism; 51, access base; 52, transmission motor; 53, drive roller; 54, trapezoidal support. DETAILED DESCRIPTION

[0036] The technical scheme in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0037] EMBODIMENT

[0038] Please refer to Figure 1 - Figure 4 The present application provides a technical scheme: a winding machine with a broken wire alarm troubleshooting function, comprising a support mechanism 1, the support mechanism 1 comprises a fit bottom plate 11 placed on the ground, the middle part of the fit bottom plate 11 is provided with an outer frame supporting plate 12, the middle part of the outer frame supporting plate 12 is provided with a limiting outer frame 13 for supporting, the top surface of the limiting outer frame 13 is provided with a limiting base 14 for hinging on both sides, respectively, the surface of the limiting base 14 is provided with a tightening mechanism 2 for winding;

[0039] The tightening mechanism 2 comprises a winding outer frame 21 installed on the top of the limiting outer frame 13 on both sides, respectively, and a plurality of ultrasonic detectors 22 connected in sequence on the top surface of the winding outer frame 21.

[0040] In this embodiment: the bottom detection end of the plurality of ultrasonic detectors 22 is provided with a tightening base 23 for tightening, the middle part of the tightening base 23 is embedded with a transmission disc 24 transversely, the end of the transmission disc 24 is provided with a tightening roller 25, and the end of the tightening roller 25 is provided with a rotating disc 26 for transmission.

[0041] The adopted tightening roller shaft 25 and rotating disc 26 are mainly suitable for winding collection of copper wires, and the analysis detection of the ultrasonic detector 22 can detect whether the copper wire is broken.

[0042] In this embodiment: the middle part of the rotating disc 26 is provided with an adjusting opening 27 for connection.

[0043] The adopted adjusting opening 27 and rotating disc 26 wind the copper wire that has been detected.

[0044] In this embodiment: the two ends of the winding outer frame 21 are respectively provided with a U-shaped connecting tab 29 for adjustment, and the surface of the U-shaped connecting tab 29 is wound with a coil wound on the surface of the corresponding tightening base 23.

[0045] The winding action between the adopted U-shaped connecting tab 29 and the specific tightening base 23 achieves the recycling and fixing of the winding end.

[0046] In this embodiment: the top surface of the outer frame supporting plate 12 is also provided with a winding mechanism 3 for support;

[0047] The winding mechanism 3 includes a linear sliding rail 31 mounted on the top surface of the outer frame supporting plate 12, the surface of the linear sliding rail 31 is provided with a convex block 32 for adjustment, the top of the convex block 32 is provided with a fixed roller shaft 33 for transmission, and the middle part of the fixed roller shaft 33 is provided with a drive rotating roller 34.

[0048] The adopted linear sliding rail 31 and convex block 32 achieve the restrictive installation of the corresponding fixed roller shaft 33.

[0049] In this embodiment: the two ends of the drive rotating roller 34 are respectively provided with a stepping motor 35, and the output end of the stepping motor 35 is transmissionally arranged between the drive rotating roller 34;

[0050] The side wall of the fixed roller shaft 33 is also provided with a lead screw driving mechanism 4 for transmission;

[0051] The lead screw driving mechanism 4 includes an assembly seat 41 mounted on the top side of the outer frame supporting plate 12, and a moving lead screw 42 is transversely mounted on the side wall of the assembly seat 41. A linear sliding rod 43 is also arranged side by side at a position corresponding to the moving lead screw 42.

[0052] The adopted moving lead screw 42 together with the rod body structure of the linear sliding rod 43 realizes forward and backward sliding displacement, and the position change of the specific lead screw is realized.

[0053] In this embodiment: the top end of the outer frame supporting plate 12 is also provided with a trapezoidal base 44, the side of the trapezoidal base 44 is provided with a control console 45 for limiting, and the transmission mechanism 5 is arranged at the position of the four corners of the bottom plate 11.

[0054] The trapezoidal base 44 is adopted to achieve the trapezoidal base 44 between the trapezoidal base 44 and the fitting bottom plate 11

[0055] In the embodiment, the transmission mechanism 5 comprises access bases 51 installed at the four corners of the fitting bottom plate 11, the top of the access base 51 is provided with a transmission motor 52, and the output end of the transmission motor 52 is provided with a driving roller shaft 53 for transmission.

[0056] The side of the fitting bottom plate 11 is provided with a trapezoidal support 54 for regulation, and the surface of the trapezoidal support 54 is provided with a mounting seat for fixation.

[0057] In specific use, first step one: copper wire winding transmission is carried out.

[0058] At this time, the user first controls the copper wire to be disengaged from the surface of the two driving roller shafts 53 through the surface of the operation console 45, further shifts during the disengagement process, and then uses the moving lead screw 42 to achieve the transfer and push of the corresponding mounting seat 41. The specific position of the mounting seat 41 is changed according to the forward and backward movement of the linear slide rod 43, and the two linear slide rods 43 serve as guide rails, so that the tightening process is more stable and matched.

[0059] The driving roller 34 is driven to realize articulated rolling under the control of the transmission and power supply of the specific stepping motor 35, so as to realize the rolling displacement of the copper wire. In addition, the transfer and delivery of the copper wire is realized by using the tightening base 23 to realize the rolling rotation of the steel wire rope, and the tightening roller 25 is achieved from the surface of the rotating disc 26.

[0060] Step two: transfer and delivery of the console 45 is realized.

[0061] The next transmission is carried out by combining the transmission and transfer of the limiting bases 14 on both sides, and the matching winding machine is realized by using part of the articulated structure winding state, so as to realize the layer-by-layer checking and analysis of the copper wire, and ensure that the copper wire does not break when moving during winding.

[0062] The contents not described in detail in the description belong to the prior art known to those skilled in the art. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or make equivalent replacement of part of the technical features, and any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the utility model shall be included in the protection scope of the utility model.

Claims

1. A winding machine with a broken wire alarm function, comprising a supporting mechanism (1), characterized in that, The supporting mechanism (1) includes a fitting bottom plate (11) placed on the ground, the middle part of the fitting bottom plate (11) is fitted with an outer frame supporting plate (12), the middle part of the outer frame supporting plate (12) is provided with a limiting outer frame (13) for supporting, the top surface of the limiting outer frame (13) is respectively provided with a limiting base (14) for hinging on both sides, and the surface of the limiting base (14) is fitted with a tightening mechanism (2) for winding. The tightening mechanism (2) comprises a winding outer frame (21) provided on the top of the limiting outer frame (13) on both sides, and a plurality of ultrasonic detectors (22) are sequentially connected to the top surface of the winding outer frame (21).

2. The winding machine with the broken wire alarm checking function according to claim 1, characterized in that: The bottom detection end of the plurality of ultrasonic detectors (22) is provided with a tightening base (23) for tightening, the middle part of the tightening base (23) is laterally embedded with a transmission disc (24), the end of the transmission disc (24) is provided with a tightening roller shaft (25), and the end of the tightening roller shaft (25) is provided with a rotating disc (26) for transmission.

3. The winding machine with the broken wire alarm checking function according to claim 2, characterized in that: The middle part of the rotating disc (26) is provided with an adjusting hole (27) for connection. Both ends of the winding outer frame (21) are respectively provided with a U-shaped connecting pull piece (29) for adjusting, and the surface of the U-shaped connecting pull piece (29) is wound with a coil wound on the surface of the corresponding tightening base (23).

4. The winding machine with the broken wire alarm checking function according to claim 1, characterized in that: The top surface of the outer frame supporting plate (12) is also provided with a winding mechanism (3) for supporting; The winding mechanism (3) comprises a linear sliding rail (31) installed on the top surface of the outer frame supporting plate (12), the surface of the linear sliding rail (31) is provided with a convex block (32) for adjusting, the top of the convex block (32) is provided with a fixed roller shaft (33) for transmission, and the middle part of the fixed roller shaft (33) is provided with a driving rotating roller (34).

5. The winding machine with the broken wire alarm checking function according to claim 4, characterized in that: Both ends of the driving rotating roller (34) are respectively provided with a stepping motor (35), and the output end of the stepping motor (35) is transmissionally arranged between the driving rotating roller (34); The side wall of the fixed roller shaft (33) is also provided with a lead screw driving mechanism (4) for transmission; The lead screw driving mechanism (4) comprises an assembly seat (41) installed on the top side of the outer frame supporting plate (12), and a moving lead screw (42) is transversely installed on the side wall of the assembly seat (41); a linear sliding rod (43) is also provided side by side at a position corresponding to the moving lead screw (42).

6. The winding machine with the broken wire alarm checking function according to claim 1, characterized in that: The top end of the outer frame supporting plate (12) is also provided with a trapezoidal base (44), the side of the trapezoidal base (44) is provided with a control console (45) for limiting, and the four corner positions of the fitting bottom plate (11) are provided with a transmission mechanism (5).

7. The winding machine with the broken wire alarm checking function according to claim 6, characterized in that: The transmission mechanism (5) comprises an access base (51) installed at the four corner positions of the fitting bottom plate (11), and a transmission motor (52) is installed on the top of the access base (51); the output end of the transmission motor (52) is provided with a driving roller shaft (53) for transmission. The side of the fitting bottom plate (11) is provided with a trapezoidal support (54) for regulation and control, and the surface of the trapezoidal support (54) is provided with an assembly seat for fixing.

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