High-voltage large-current connector

By using high-voltage, high-current connectors with high-conductivity copper materials and anti-corrosion coatings, the problems of high production costs, complex structures, and time-consuming connection in existing technologies have been solved, achieving convenient installation, stable connection, and corrosion resistance, thus improving the practicality and lifespan of the connectors.

CN223858602UActive Publication Date: 2026-01-30DONGGUAN JVT CONNECTORS CO LTD
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Patent Information

Application Number
CN202423305841.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2026-01-30
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

Existing high-voltage, high-current connectors are expensive to produce, have complex structures, and require time and effort to connect. They also suffer from high connector resistance and overheating.

Method used

The male pin, female body, female spring, and female gasket are made of high-conductivity copper material and coated with anti-corrosion paint. The design features a simple connection assembly and guide groove structure. The elasticity of the female spring is used to fix the male pin, and an external ring and anti-slip groove are provided to improve stability.

Benefits of technology

It achieves convenient, stable, and reliable connector installation, reduces impedance and temperature rise, improves corrosion resistance and current overload capacity, expands the scope of application, and extends service life.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223858602U_ABST
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Abstract

The utility model relates to the technical field of electrical equipment, and discloses a high-voltage heavy-current connector, which comprises a male plug pin and further comprises a female seat main body sleeved outside the male plug pin; the connecting assembly is arranged in the female seat main body; and the two PCBs are respectively sleeved outside the male plug pin and the female seat main body. According to the utility model, through the arrangement of the connecting assembly, the male plug pin and the female seat main body can be fixedly connected conveniently and effectively, the disassembly and assembly efficiency between the male plug pin and the female seat main body is effectively improved, the workload of working personnel is reduced, the structure is simple and clear, the installation is convenient, and the working efficiency is improved. Compared with the prior art, the connector has good conductivity and corrosion resistance, the service life of the whole connector can be effectively prolonged, meanwhile, the connector can adapt to different electrical equipment and cable connection requirements, and the practicability and flexibility of the whole connector are effectively improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to electrical equipment technical field, specifically, relate to a high voltage and high current connector. BACKGROUND

[0002] High current connector is widely used in electric automobile, electric fork truck, UPS, general power supply, medical equipment, solar energy and new energy etc. field, needs to use a kind of high voltage and high current connector when guaranteeing equipment and cable carry out normal work and safe operation.

[0003] The connector in prior art is higher in cost when producing, the male plug and female plug in connector in prior art are connected, since traditional product mostly adopts metal stamping to complete, male plug pin in prior art is processed by high-conductivity copper turning, female main body is processed by high-conductivity copper turning, spring piece is stamping forming, gasket is stamping forming, so that male plug pin and female sleeve inner wall contact too high voltage and high current, lead to the condition that joint resistance is high and heating, therefore high-conductivity copper and electroplating need to be used, to improve the production cost of connector as a whole, and, the structure of connector in prior art is more complex, connecting process is time-consuming and laborious, to reduce the practicability of connector as a whole.

[0004] Contrast the Chinese patent with publication No. CN219393867U, a power connector assembly, containing first plug-in terminal, current collector, first socket and limiting component. First plug-in terminal is installed in first base plate and is electrically connected to first base plate, first plug-in terminal has assembly part, and support rod and plug-in rod arranged from thick to thin difference, limit step is arranged between plug-in rod and support rod, first plug-in terminal is installed to first base plate through assembly part. First socket is installed in current collector and is electrically connected to current collector, and first socket includes conductive shell installed in current collector and conductive spring arranged in conductive shell and electrically connected to conductive shell, and the plug-in rod of first plug-in terminal is inserted into first socket. Limiting component is arranged on the plug-in rod of first plug-in terminal, and first socket is kept in the limit step of first plug-in terminal and limiting component with clearance, and first socket can rotate relative to plug-in rod, so that current collector can rotate relative to first plug-in terminal and first base plate.

[0005] The above scheme has good high pressure resistance, but the production cost of the above scheme is still high, and the structure of the connector in the above scheme is more complex, and the connecting process of the connector is still time-consuming and laborious, and the problems in the above background technology cannot be solved.

[0006] Therefore, the skilled in the art provides a high voltage and high current connector to solve the problems in the above background technology. UTILITY MODEL CONTENTS

[0007] The utility model discloses a high -voltage large current connector, including male plug, still include:

[0008] Female seat main part, the outside of male plug is set up;

[0009] Connecting assembly, set up in the inside of female seat main part;

[0010] Two PCB boards are respectively set up in the outside of male plug and female seat main part.

[0011] As further improvement of the technical scheme, the connecting assembly includes a female seat spring leaf fixedly installed in the inside of the female seat main part, the bottom of the female seat spring leaf is fixedly installed with a female seat gasket, the inside of the female seat spring leaf and the female seat gasket is penetrated with a guide groove for the movement of the male plug, and a circular ring is welded on the outside of the female seat spring leaf.

[0012] As further improvement of the technical scheme, the material of the male plug, the female seat main part, the female seat spring leaf and the female seat gasket is high-conductivity copper.

[0013] As further improvement of the technical scheme, the outside of the male plug, the female seat main part, the female seat spring leaf and the female seat gasket is coated with anticorrosive paint.

[0014] As further improvement of the technical scheme, the outside of the male plug and the female seat main part is equally spaced with anti-skid grooves.

[0015] Compared with the prior art, the utility model has the advantages of:

[0016] In the high -voltage large current connector, when the connector is fixed and installed as a whole, two PCB boards are installed on the outside of the male plug and the female seat main part respectively, and the male plug is inserted into the inside of the female seat main part, so that the connecting assembly can effectively fix the male plug and the female seat main part, the connector can be installed as a whole, the two PCB boards can be connected, the structure is simple and clear, the installation is convenient, the connection is stable and reliable, the device has good conductivity and corrosion resistance, the impedance and temperature rise of the connector can be effectively reduced, the connector can be used in harsh environment, the device has wide application range and can meet the needs of different electrical equipment and cable connection, the stability and current overload capacity of the connector can be effectively improved by welding a circular ring on the outside of the female seat spring leaf, and the practicality and service life of the connector as a whole are effectively improved. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is the whole three-dimensional structure schematic diagram of the utility model.

[0018] Figure 2 It is the bottom view three-dimensional structure schematic diagram of the utility model;

[0019] Figure 3 It is the explosion three-dimensional structure schematic diagram of the utility model;

[0020] Figure 4 It is the three-dimensional structure schematic diagram of male plug-in the utility model.

[0021] The meaning of each number in the figure is:

[0022] 1, male plug-in; 2, female seat body; 3, PCB board; 4, female seat spring leaf; 5, female seat gasket; 6, anti-skid groove; 7, circular ring. Specific embodiments

[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0024] Please refer to Figure 1 - Figure 4 The embodiment provides a high-voltage large-current connector, which comprises a male plug-in 1 and further comprises:

[0025] A female seat body 2 is sleeved on the outside of the male plug-in 1;

[0026] A connecting assembly is arranged in the inside of the female seat body 2;

[0027] Two PCB boards 3 are respectively sleeved on the outside of the male plug-in 1 and the female seat body 2.

[0028] The working principle is that when the connector as a whole needs to be fixed and installed, the two PCBs 3 are first installed outside the male plug 1 and the female seat body 2, and then the male plug 1 is inserted into the female seat body 2. At this time, the connecting assembly can effectively fix the male plug 1 and the female seat body 2, so that the connector as a whole can be installed, and the two PCBs 3 can be connected. The structure is simple and clear, convenient to install, stable and reliable to connect, and has good conductivity and corrosion resistance, which can effectively reduce the impedance and temperature rise test of the connector, and enable the connector to be used in harsh environments. Moreover, the device has a wide range of applications and can adapt to different electrical equipment and cable connection requirements. By welding a ring 7 outside the female seat spring 4, the stability and current overload capacity of the connector are effectively improved, and the practicality and service life of the connector as a whole are effectively improved.

[0029] In order to effectively connect the male plug 1 and the female seat body 2, the connecting assembly includes a female seat spring 4 fixedly installed inside the female seat body 2. The bottom of the female seat spring 4 is fixedly installed with a female seat gasket 5. The inside of the female seat spring 4 and the female seat gasket 5 is provided with a guide groove for the movement of the male plug 1. The outside of the female seat spring 4 is welded with a ring 7. When the male plug 1 and the female seat body 2 need to be connected, the male plug 1 is inserted into the female seat body 2. At this time, the female seat spring 4 is extruded. When the male plug 1 is inserted into the female seat gasket 5, the male plug 1 can be effectively fixed by the elasticity of the female seat spring 4. At this time, the male plug 1 and the female seat body 2 can be connected. The structure is simple and clear, and the staff can easily disassemble and assemble the connector, effectively improving the disassembly and assembly efficiency of the connector. The setting of the ring 7 can effectively improve the stability and current overload capacity of the connector as a whole, and further improve the practicality of the connector as a whole.

[0030] Considering that the connector needs to have good conductivity when in use, the materials of the male plug 1, the female seat body 2, the female seat spring 4 and the female seat gasket 5 are all high-conductivity copper. The male plug 1, the female seat body 2, the female seat spring 4 and the female seat gasket 5 all use special high-conductivity copper materials, which can effectively reduce the impedance and temperature rise test of the connector, effectively improve the conductivity of the connector, and the device does not need to use electroplated silver, which reduces the production cost of the connector as a whole to a certain extent.

[0031] In order to make the connector can be used in harsh environment, so the male plug 1, female seat body 2, female seat spring 4 and female seat gasket 5 are coated with anticorrosive paint, because the male plug 1, female seat body 2, female seat spring 4 and female seat gasket 5 are coated with anticorrosive paint, therefore can effectively improve the overall corrosion resistance of the connector, so that the connector can be used in harsh environment, effectively improve the overall practicality and service life of the connector.

[0032] In order to effectively improve the stability of PCB 3 after installation, so the male plug 1 and female seat body 2 are equal interval opening of anti-skid groove 6 outside, through the setting of anti-skid groove 6, can effectively improve the stability of PCB 3 after installation, avoid the PCB 3 fall off and so on, so as to be convenient and effective to the connection between PCB 3.

[0033] The above shows and describes the basic principle, main features and advantages of the present application. The skilled in the art should understand that the present application is not limited to the above examples, the above examples and the description in the specification are only preferred examples of the present application, and are not intended to limit the present application, without departing from the spirit and scope of the present application, the present application will have various changes and improvements, these changes and improvements all fall within the scope of the present application. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims

1. A high-voltage high-current connector comprising a male plug (1), characterized in that, Also include: The female seat body (2) is sleeved on the outside of the male plug (1) ; The connecting assembly is arranged in the inside of the female seat body (2) ; Two PCB boards (3) are respectively sleeved on the outside of the male plug (1) and the female seat body (2).

2. A high voltage, high current connector as defined in claim 1, wherein: The connecting assembly includes a female seat spring (4) fixedly installed in the inside of the female seat body (2), a female seat gasket (5) fixedly installed at the bottom of the female seat spring (4), and a circular ring (7) welded at the outside of the female seat spring (4), and the inside of the female seat spring (4) and the female seat gasket (5) is provided with a guide groove for the movement of the male plug (1).

3. A high voltage, high current connector as claimed in claim 2, wherein: The material of the male plug (1), the female seat body (2), the female seat spring (4) and the female seat gasket (5) is high-conductivity copper.

4. A high voltage, high current connector as defined in claim 2, wherein: The outside of the male plug (1), the female seat body (2), the female seat spring (4) and the female seat gasket (5) is coated with anticorrosive paint.

5. A high voltage, high current connector as defined in claim 1, wherein: The outside of the male plug (1) and the female seat body (2) is provided with anti-skid grooves (6) at equal intervals.

Citation Information

Patent Citations

  • Power connector assembly

    CN219393867U