Ultraviolet disinfection device
By designing the disinfection lamp plate of the ultraviolet disinfection device to rotate within a roughly square scanning plane, the problem of the small emission angle of the optical chip is solved, achieving global disinfection, avoiding disinfection dead zones, and featuring a novel structure and practical function.
Patent Information
- Application Number
- CN202423022196.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2034-12-09
AI Technical Summary
In existing technologies, the application of light-emitting devices with optical chips suffers from a small light-emitting angle, resulting in incomplete disinfection and requiring mechanical structures to assist in achieving full irradiation.
An ultraviolet disinfection device was designed, comprising a disinfection space, a driving mechanism, and a disinfection lamp plate. The driving mechanism drives the disinfection lamp plate to rotate within a roughly square scanning plane. Strip-shaped ultraviolet lamps are installed on the disinfection lamp plate to achieve global disinfection.
It achieves comprehensive disinfection, avoids blind spots, has a novel structure, practical functions, and is suitable for large-scale disinfection.
Smart Images

Figure CN223861095U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of disinfection, and in particular to an ultraviolet disinfection device. Background Technology
[0002] Most existing products primarily use mercury lamps to generate ultraviolet light, which decays quickly, requiring a 15-minute excitation time, and produces ultraviolet light at a wavelength of 253.2nm. In contrast, ultraviolet light generated by photoelectric chip generators reaches 270-275nm, the peak wavelength for ultraviolet disinfection, with zero light decay. However, the ultraviolet light generated by photoelectric chips, while ensuring sufficient energy, typically has a relatively small emission angle, generally between 30-35 degrees. This necessitates the use of mechanical structures to achieve comprehensive irradiation and disinfection of object surfaces. Utility Model Content
[0003] The present invention aims to solve the above problems by providing an ultraviolet disinfection device.
[0004] To address the aforementioned problems, this utility model provides an ultraviolet disinfection device, characterized in that it includes a disinfection space, a driving mechanism, and a disinfection lamp plate. The disinfection lamp plate is disposed within the disinfection space and connected to the driving mechanism. Under the drive of the driving mechanism, the disinfection lamp plate can rotate within the roughly square scanning plane S1 of the disinfection space to perform global disinfection of objects within the disinfection space.
[0005] Furthermore, the disinfection lamp plate includes a plate body and a strip-shaped ultraviolet lamp. The plate body is connected to the driving mechanism and can rotate within the scanning plane S1. The strip-shaped ultraviolet lamp is fixed on the plate body and rotates synchronously with the plate body.
[0006] Furthermore, the plate is a Reuleaux triangle plate, which is located at one end of the disinfection space, and the cross-section of the disinfection space is square.
[0007] Furthermore, at least one end of the strip-shaped ultraviolet lamp is located at the top corner of the plate.
[0008] Furthermore, the drive mechanism includes:
[0009] The drive motor is fixedly installed inside or outside the disinfection space;
[0010] The transmission assembly is connected to the drive motor and can rotate around the first rotation center L1;
[0011] The main gear is connected to the transmission assembly and can rotate around the first rotation center L1;
[0012] The gear meshes with the main gear and can rotate around the second rotation center L2 under the drive of the main gear, and can revolve around the first rotation center L1 under the drive of the transmission assembly;
[0013] The gear is connected to the plate and drives the plate to rotate within the disinfection space.
[0014] Furthermore, the first rotation center L1 coincides with the center of the disinfection space, and the position of the first rotation center L1 is fixed; the position of the second rotation center L2 is variable, and its trajectory is circular or near-circular; the distance between the central axes of the main gear 23 and the driven gear 24 is fixed or can float and change.
[0015] Furthermore, the transmission assembly includes:
[0016] A rotating shaft is provided perpendicular to the plate body. The rotating shaft is connected to the drive motor and is rotatable. The central axis of the rotating shaft coincides with the first rotation center L1.
[0017] A rotating component is fixedly connected to the rotating shaft and can rotate synchronously with the rotating shaft.
[0018] The main gear is coaxially connected to the rotating shaft and rotates around the first rotation center L1; the driven gear is connected to the rotating component and can rotate with the connecting component.
[0019] Furthermore, the main gear includes a coaxial first shaft portion and a first tooth portion, the first shaft portion being coaxially connected to the rotating shaft. The driven gear includes a coaxial second shaft portion and a second tooth portion, the second tooth portion meshing externally with the first tooth portion. The second shaft portion is parallel to and spaced apart from the first shaft portion. The second shaft portion is rotatably connected to the rotating component and is positioned fixedly with the second tooth portion and the plate body.
[0020] Furthermore, the first shaft portion is fixedly connected to or integrally formed with the first tooth portion, and the first shaft portion is fixedly connected to or integrally formed with the rotating shaft.
[0021] Furthermore, the second shaft portion is fixedly connected to or integrally formed with the second tooth portion, and the second shaft portion is fixedly connected to or integrally formed with the plate body.
[0022] Furthermore, the first tooth and the second tooth are disposed between the plate and the rotating member.
[0023] The beneficial contribution of this utility model lies in its effective solution to the aforementioned problems. The ultraviolet disinfection device of this utility model includes a disinfection space, a driving mechanism, and a disinfection lamp plate. The disinfection lamp plate is equipped with strip-shaped ultraviolet lamps. Driven by the driving mechanism, the disinfection lamp plate can rotate within a roughly square scanning plane S1 to perform global disinfection of objects within the disinfection space. This solves the problem of the small emission angle of the optical chip, achieving full-range disinfection without leaving any blind spots. The ultraviolet disinfection device of this utility model features a novel structure and practical function, making it highly practical and worthy of widespread promotion. Attached Figure Description
[0024] Figure 1 This is a schematic diagram of the overall principle of this utility model.
[0025] Figure 2 This is a plan view of the present invention.
[0026] Figure 3 This is a schematic diagram of the principle structure of this utility model.
[0027] Figure 4 yes Figure 3 A half-section view.
[0028] Figure 5 This is a schematic diagram of the rotation principle of the Reuleaux triangle. The dashed lines represent the partial positional states of the Reuleaux triangle during rotation, the bold rounded rectangles represent the trajectory range of the Reuleaux triangle, and the bold near-circular shape represents the central trajectory of the Reuleaux triangle.
[0029] Figure 6 This is a schematic diagram of the rotation effect of plate 31. S1 is marked as the scanning plane of the rounded square, and L2 is marked as the circular trajectory.
[0030] Figure 7 This is a schematic diagram of the rotation effect of plate 31. S1 is marked as a square-shaped scanning plane, and L2 is marked as a circular trajectory.
[0031] Reference numerals in the attached diagram: disinfection space 10, support part 11, drive mechanism 20, drive motor 21, transmission assembly 22, rotating shaft 221, rotating part 222, main gear 23, first shaft part 231, first tooth part 232, driven gear 24, second shaft part 241, second tooth part 242, disinfection lamp plate 30, plate body 31, strip ultraviolet lamp 32, central rotating disk 40, raised edge part 41, scanning plane S1, first rotation center L1 / second rotation center L2. Detailed Implementation
[0032] The following embodiments are further explanations and supplements to the present invention and do not constitute any limitation on the present invention.
[0033] like Figures 1 to 7As shown, the ultraviolet disinfection device of this utility model includes a disinfection space 10, a driving mechanism 20, and a disinfection lamp plate 30.
[0034] Among them, such as Figure 1 As shown, the disinfection space 10 is an area used for disinfecting people or objects, primarily for disinfecting objects. The size of the disinfection space 10 can be designed according to the type of items to be disinfected. The disinfection space 10 can be a fixed space or a movable space. The main body form for providing the disinfection space 10 is not limited; for example, it can be a movable box structure with the disinfection space 10 inside; or it can be a non-movable box or building structure with the disinfection space 10 inside. In this embodiment, the ultraviolet disinfection device is used in animal husbandry for disinfecting all items entering the farm. Its main structure is a building structure, located at the entrance of the site, enclosed on all four sides (top, bottom, left, and right), with entrances and exits on the front and back sides for the entry and exit of items to be disinfected. The entrances and exits can be equipped with transfer ports to facilitate the placement and removal of items. Alternatively, the entrances and exits can be equipped with openable door panels to facilitate the placement and removal of items.
[0035] To facilitate the receipt of items to be disinfected, such as Figure 1 As shown, a transfer tray 40 is provided within the disinfection space 10. The transfer tray 40 is horizontally arranged within the disinfection space 10, and it can be fixed or movable. Preferably, the transfer tray 40 is movable, and it can be placed into the disinfection space 10 from the entrance side along the transfer direction and removed from the disinfection space 10 from the exit side.
[0036] Furthermore, such as Figure 1 As shown, to facilitate the placement of the transfer tray 40, a support portion 11 is provided on the inner wall of the disinfection space 10. The support portion 11 protrudes from the inner wall of the disinfection space 10 and can be a strip-shaped structure or a block-shaped structure. The support portion 11 is provided on the two side walls of the disinfection space 10 perpendicular to the transfer direction, i.e., on the left and right side walls. Correspondingly, the transfer tray 40 is provided with a raised edge 41, through which the transfer tray 40 can be hung on the support portion 11.
[0037] The disinfection lamp plate 30 is used to generate ultraviolet light for ultraviolet disinfection. The driving mechanism 20 is used to drive the disinfection lamp plate 30 to rotate, so that the disinfection lamp plate 30 can rotate within the square scanning plane S1 of the disinfection space 10 to perform global disinfection of objects within the disinfection space 10.
[0038] The square-shaped scanning plane S1, as shown Figure 6 , Figure 7As shown, this means that its scanning plane S1 is close to a square, but not a regular square, such as a rounded square or a rounded curved square.
[0039] like Figure 6 , Figure 7 As shown, the scanning plane S1 refers to the area that the disinfection lamp plate 30 directly scans during rotation. Without considering the emission angle of the light chip, the scanning plane S1 is the area directly scanned by ultraviolet light. However, considering the emission angle of the light chip, the area covered by ultraviolet light will be larger than the scanning plane S1, thus achieving global disinfection without leaving any blind spots.
[0040] Furthermore, such as Figures 1-4 As shown, the disinfection lamp panel 30 includes a panel body 31 and a strip-shaped ultraviolet lamp 32.
[0041] like Figures 1-4 As shown, the plate 31 is connected to the driving mechanism 20 and can rotate within the scanning plane S1. The strip-shaped ultraviolet lamp 32 is arranged in a strip shape and has several ultraviolet LED beads on it. The core component of the ultraviolet LED beads is an ultraviolet light chip, whose ultraviolet wavelength can reach 270-275nm.
[0042] The number of the strip-shaped ultraviolet lamps 32 can be set as needed; there can be one or multiple lamps. They are fixedly mounted on the plate 31 and rotate synchronously with the plate 31. Since the plate 31 can rotate within the roughly square scanning plane S1, the strip-shaped ultraviolet lamps 32 can scan the roughly square scanning plane S1. Moreover, due to their certain emission angle, rotation allows for a global scan of the square area.
[0043] Furthermore, such as Figure 2 As shown, to achieve scanning of the square scanning space by rotation, the plate 31 is configured as a Reuleaux triangle plate, which is located at one end of the disinfection space 10, and the cross-section of the disinfection space 10 is square. In this embodiment, as... Figure 1 As shown, the plate 31 is located at the top of the disinfection space 10, and the cross-section of the disinfection space 10 is square.
[0044] Furthermore, such as Figure 2 As shown, one end of the strip-shaped ultraviolet lamp 32 is located at least at the top corner of the plate 31. The other end of the strip-shaped ultraviolet lamp 32 extends along the center of the plate 31, thus maximizing the length of the strip-shaped ultraviolet lamp 32 to cover the scanning area as much as possible and improve the disinfection range.
[0045] As a preferred option, such as Figure 2As shown, there are a total of 3 strip-shaped ultraviolet lamps 32, with one end of each lamp located at the top corner of the plate 31 and the other end extending to the center of the plate 31 and converging.
[0046] In this embodiment, as Figure 1 As shown, the strip-shaped ultraviolet lamp 32 is disposed on the lower surface of the plate 31.
[0047] Furthermore, such as Figures 1-4 As shown, in order to drive the plate 31 to rotate in the square scanning space to achieve global scanning, the driving mechanism 20 includes a drive motor 21, a transmission assembly 22, a main gear 23 and a driven gear 24.
[0048] like Figure 1 As shown, the drive motor 21 provides power and is fixedly installed inside or outside the disinfection space 10. The transmission assembly 22 is connected to the drive motor 21 and can rotate around the first rotation center L1. The main gear 23 is connected to the transmission assembly 22 and can rotate around the first rotation center L1. The driven gear 24 meshes with the main gear 23 and rotates around the second rotation center L2 under the meshing action of the main gear 23. At the same time, the driven gear 24 can revolve around the first rotation center L1 under the drive of the transmission assembly 22.
[0049] The first rotation center L1 coincides with the central axis of the main gear 23, and the second rotation center L2 coincides with the central axis of the driven gear 24. Throughout the scanning process, the first rotation center L1 remains essentially fixed, located at the center of the entire square scanning space. The position of the second rotation center L2 is variable, and its trajectory is circular or near-circular. When the trajectory of the second rotation center L2 is circular, it is a circle formed with the first rotation center L1 as its center and the distance between the central axes of the main gear 23 and the driven gear 24 as its radius.
[0050] When the distance between the central axes of the primary gear 23 and the driven gear 24 remains constant, such as Figure 7 As shown, the trajectory of the second rotation center L2 is circular. When the distance between the central axes of the primary gear 23 and the driven gear 24 fluctuates slightly, as... Figure 6 As shown, the trajectory of the second rotation center L2 is approximately circular.
[0051] Thus, as Figures 1-4 As shown, the gear 24 meshes with the main gear 23 and rotates around the second rotation center L2, while also revolving around the main gear 23.
[0052] The plate 31 is connected to the driven gear 24. Under the drive of the drive mechanism 20, the plate 31 can rotate eccentrically, so that the Reuleaux triangular plate 31 rotates around the first rotation center L1 and also rotates on its own around the second rotation center L2. The effect of this movement is that the Reuleaux triangular plate 31 forms a square-like scanning area in the disinfection space 10. The side length of this square-like scanning area is equal to or nearly equal to the side length of the cross-section of the disinfection space 10. In this way, the disinfection space 10 can be covered to the maximum extent, so that most of the area of the disinfection space 10 is directly scanned. The areas that the plate 31 cannot directly scan can be covered by the angular radiation of the strip ultraviolet lamp 32, which has a certain emission angle.
[0053] The areas that the plate 31 can directly scan are the areas that the plate 31 will directly pass through; the areas that the plate 31 cannot directly scan are the areas that the top corner of the plate 31 cannot pass through.
[0054] like Figure 5 As shown, when the Reuleaux triangle rotates in a square space, its range of motion is a rounded square, and the trajectory of the center of the Reuleaux triangle is very close to a circle, but not a circle.
[0055] For this application, as a preferred option, such as Figure 7 As shown, to achieve the desired effect with a simpler structure, the trajectory of the second rotation center L2 is set to a circle, that is, the distance between the central axes of the main gear 23 and the driven gear 24 is fixed. Therefore, when the plate 31 rotates in the disinfection space 10, the area directly scanned by the plate 31 is not a standard rounded square, but a square-like area that is very close to a rounded square. Figure 7 The square shape shown in bold is a rough sketch of the trajectory (not a precise one). Compared to a square cross-section, there may be some areas at the edges and corners that cannot be directly scanned. However, because the strip-shaped UV lamp 32 itself has a certain emission angle, even if the emission angle is smaller than that of the mercury lamp, it can still irradiate areas that cannot be directly scanned at the edges and corners, thereby achieving full-range irradiation, global disinfection, and avoiding disinfection dead spots.
[0056] Furthermore, such as Figures 1-4 As shown, the transmission assembly 22 includes a rotating shaft 221 and a rotating component 222.
[0057] The rotating shaft 221 is perpendicular to the plate 31 and is located at the top of the disinfection space 10. The rotating shaft 221 is connected to the drive motor 21, thus allowing it to rotate.
[0058] The central axis of the rotating shaft 221 coincides with the first rotation center L1.
[0059] The rotating component 222 is fixedly connected to the rotating shaft 221, therefore, the rotating component 222 can rotate synchronously with the rotating shaft 221. The shape of the rotating component 222 can be set as needed, and it can be set as a plate or a block. In this embodiment, the rotating component 222 is set as a block, and it is eccentrically set on one side of the rotating shaft 221. The rotating component 222 and the plate 31 are arranged parallel to each other at intervals.
[0060] The main gear 23 is coaxially connected to the rotating shaft 221. Therefore, both the main gear 23 and the rotating shaft 221 rotate around the first rotation center L1. The first rotation center L1 coincides with the central axis of the main gear 23 and the central axis of the rotating shaft 221, and its position is fixed.
[0061] The driven gear 24 is connected to the rotating member 222, so it can revolve around the first rotation center L1 as the connecting member rotates. Furthermore, the driven gear 24 meshes with the main gear 23, so it can rotate around its central axis at a second rotation center L2.
[0062] Furthermore, the main gear 23 includes a first shaft portion 231 and a first tooth portion 232.
[0063] The first shaft portion 231 and the first tooth portion 232 are coaxially arranged, and the first shaft portion 231 is coaxially connected to the rotating shaft 221, so that the first tooth portion 232 can rotate synchronously with the rotating shaft 221.
[0064] The relationship between the first shaft portion 231, the first toothed portion 232, and the rotating shaft 221 is such that the first toothed portion 232 can rotate synchronously with the rotating shaft 221. In some embodiments, the first shaft portion 231 and the first toothed portion 232 are integrally formed, and the first shaft portion 231 is fixedly connected to the rotating shaft 221. In some embodiments, the first shaft portion 231 is fixedly connected to the first toothed portion 232 and the rotating shaft 221 respectively. In some embodiments, the first shaft portion 231 and the first toothed portion 232 are fixedly connected, and the first shaft portion 231 and the rotating shaft 221 are integrally formed.
[0065] The driven gear 24 includes a second shaft portion 241 and a second tooth portion 242. The second shaft portion 241 and the second tooth portion 242 are coaxially arranged, and the second shaft portion 241 is parallel and spaced apart from the first shaft portion 231. The second shaft portion 241 is rotatably connected to the rotating member 222, and is fixedly positioned with the second tooth portion 242 and the plate body 31. When the rotating member 222 rotates around the first rotation center L1, the second shaft portion 241, the second tooth portion 242, and the plate body 31 will rotate with the rotating member 222, thus revolving around the first rotation center L1. The second tooth portion 242 meshes externally with the first tooth portion 232. When the first tooth portion 232 rotates, the second tooth portion 242 reverses direction, thereby driving the second shaft portion 241 and the plate body 31 to rotate relative to the rotating member 222, thus achieving rotation around the second rotation center L2. Thus, the combined effect of the motion is that the plate 31 rotates around the second rotation center L2 while revolving around the first rotation center L1, thereby forming a square-like scanning range and achieving global disinfection.
[0066] The relationship between the second shaft portion 241, the second tooth portion 242, and the plate body 31 is a fixed relative position arrangement. In some embodiments, the second shaft portion 241, the second tooth portion 242, and the plate body 31 are respectively fixedly connected. In some embodiments, the second shaft portion 241 and the second tooth portion 242 are integrally formed, and the second shaft portion 241 is fixedly connected to the plate body 31. In some embodiments, the second shaft portion 241 and the second tooth portion 242 are fixedly connected, and the second shaft portion 241 is integrally formed to the plate body 31.
[0067] Furthermore, the first tooth 232 and the second tooth 242 are disposed between the rotating member 222 and the plate 31.
[0068] Furthermore, in some embodiments, such as Figure 4 , Figure 6 As shown, when the second shaft portion 241 is rotatably connected to the rotating member 222, a certain gap can be formed between them, causing the distance between the second shaft portion 241 and the first shaft portion 231 to fluctuate slightly. That is, the distance between the central axis of the main gear 23 and the driven gear 24 changes slightly, and the trajectory of the second rotation center L2 is approximately circular. For example, the rotating member 222 is provided with a connecting hole, and the second shaft portion 241 is inserted into the connecting hole of the rotating member 222 to form a hole-shaft fit. The size of the connecting hole is slightly larger than the size of the second shaft portion 241, and the second shaft portion 241 can float within a certain range within the connecting hole. In this way, the central axis of the second shaft portion 241, that is, the second rotation center L2, will float relative to the connecting hole, so that the trajectory of the second rotation center L2 is not a standard circle, thereby adapting as much as possible to the Reuleaux triangular plate-shaped plate 31 to form a rounded square scanning range.
[0069] Although the present invention has been disclosed through the above embodiments, the scope of the present invention is not limited thereto. Without departing from the concept of the present invention, the above components can be replaced by similar or equivalent elements known to those skilled in the art.
Claims
1. A UV disinfection device, characterized in that, It includes a disinfection space (10), a drive mechanism (20), and a disinfection lamp plate (30). The disinfection lamp plate (30) is located in the disinfection space (10) and connected to the drive mechanism (20). The disinfection lamp plate (30) can rotate in the square scanning plane (S1) of the disinfection space (10) under the drive of the drive mechanism (20) to disinfect the objects in the disinfection space (10) globally. The disinfection lamp plate (30) includes a plate body (31) and a strip ultraviolet lamp (32). The plate body (31) is connected to the driving mechanism (20) and can rotate in the scanning plane (S1). The strip ultraviolet lamp (32) is fixed on the plate body (31) and rotates synchronously with the plate body (31). The plate (31) is a Reuleaux triangle plate, which is located at one end of the disinfection space (10), and the cross-section of the disinfection space (10) is square; The drive mechanism (20) includes: The drive motor (21) is fixedly installed inside or outside the disinfection space (10); The transmission assembly (22) is connected to the drive motor (21) and can rotate about the first rotation center (L1); The main gear (23) is connected to the transmission assembly (22) and can rotate about the first rotation center (L1); The gear (24) meshes with the main gear (23) and can rotate around the second rotation center (L2) under the drive of the main gear (23), and can revolve around the first rotation center (L1) under the drive of the transmission assembly (22); The gear (24) is connected to the plate (31) and drives the plate (31) to rotate within the disinfection space (10).
2. The ultraviolet disinfection device as described in claim 1, characterized in that, At least one end of the strip-shaped ultraviolet lamp (32) is located at the top corner of the plate (31).
3. The ultraviolet disinfection device as described in claim 1, characterized in that, The first rotation center (L1) coincides with the center of the disinfection space, and the position of the first rotation center (L1) is fixed. The position of the second rotation center (L2) is variable, and its trajectory is circular or near-circular; The distance between the central axis of the main gear (23) and the driven gear (24) is fixed or can be variable.
4. The ultraviolet disinfection device as described in claim 1, characterized in that, The transmission assembly (22) includes: A rotating shaft (221) is arranged perpendicular to the plate (31). The rotating shaft (221) is connected to the drive motor (21) and can rotate. The central axis of the rotating shaft (221) coincides with the first rotation center (L1). The rotating component (222) is fixedly connected to the rotating shaft (221) and can rotate synchronously with the rotating shaft (221); The main gear (23) is coaxially connected to the rotating shaft (221) and rotates around the first rotation center (L1); the driven gear (24) is connected to the rotating component (222) and can rotate with the rotating component (222).
5. The ultraviolet disinfection device as described in claim 4, characterized in that, The main gear (23) includes a coaxial first shaft portion (231) and a first tooth portion (232), wherein the first shaft portion (231) is coaxially connected to the rotating shaft (221). The driven gear (24) includes a coaxial second shaft portion (241) and a second tooth portion (242). The second tooth portion (242) meshes externally with the first tooth portion (232). The second shaft portion (241) is parallel to and spaced apart from the first shaft portion (231). The second shaft portion (241) is rotatably connected to the rotating member (222) and is fixed in position to the second tooth portion (242) and the plate body (31).
6. The ultraviolet disinfection device as described in claim 5, characterized in that, The first shaft portion (231) is fixedly connected to or integrally formed with the first tooth portion (232), and the first shaft portion (231) is fixedly connected to or integrally formed with the rotating shaft (221).
7. The ultraviolet disinfection device as described in claim 5, characterized in that, The second shaft portion (241) is fixedly connected to or integrally formed with the second tooth portion (242), and the second shaft portion (241) is fixedly connected to or integrally formed with the plate body (31).
8. The ultraviolet disinfection device as described in claim 5, characterized in that, The first tooth (232) and the second tooth (242) are disposed between the plate (31) and the rotating member (222).