Spinning melt filter

By introducing a fixing and flipping mechanism into the textile melt filter, the filter mechanism can be quickly disassembled and cleaned, solving the problem of high manpower consumption in the existing technology and improving production efficiency.

CN223861416UActive Publication Date: 2026-02-03CHIZHOU NEW IDEA FILTER EQUIP CO LTD
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Patent Information

Application Number
CN202520064560.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-10
Publication Date
2026-02-03
Estimated Expiration
2035-01-10

AI Technical Summary

Technical Problem

Existing textile melt filters require a lot of manpower for cleaning and maintenance, and the traditional filter element structure is not easy to disassemble and replace in a timely manner, which affects production efficiency.

Method used

A textile melt filter including a fixing mechanism and a flipping mechanism was designed. The filter mechanism can be quickly disassembled and installed by a motor-driven bidirectional screw, and the filter mechanism can be moved to the cleaning tank for cleaning after use by the flipping mechanism, and the cleaning nozzle can be used for efficient cleaning.

Benefits of technology

It enables quick disassembly and cleaning of the filtration mechanism, reducing manpower consumption and improving production efficiency and equipment maintenance convenience.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of melt filters, and particularly relates to a spinning melt filter which comprises a bottom plate and a filtering mechanism, the upper surface of the bottom plate is fixedly connected with a fixing mechanism convenient to communicate with the filtering mechanism, a feeding port is formed in the fixing mechanism, a discharging port is formed in the fixing mechanism, and the filtering mechanism is arranged on the bottom plate. The filtering mechanism is movably connected between the feeding port and the discharging port, a turnover mechanism used for replacing the filtering mechanism is fixedly connected to the upper surface of the bottom plate, a cleaning pool is fixedly connected to the upper surface of the bottom plate, and a cleaning nozzle is fixedly connected to the inner bottom wall of the cleaning pool; the used filtering mechanism is quickly detached and separated through the fixing mechanism, meanwhile, the used filtering mechanism can be moved and overturned through the overturning mechanism, then the interior of the filtering mechanism is cleaned through the cleaning pool and the cleaning nozzle, and then the problem that a large amount of manpower needs to be consumed when a filtering element is detached and cleaned is solved.
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Description

Technical Field

[0001] This utility model relates to the field of melt filter technology, specifically a textile melt filter. Background Technology

[0002] Textile melt filters are devices used in the textile industry to filter polymer melts. In the production of synthetic fibers, polymers such as polyester (PET) and polyamide (PA) need to be heated and melted into a molten state before spinning. However, during this process, the melt may contain impurities, such as incompletely melted polymer particles, catalyst residues, and dust. The function of a textile melt filter is to remove these impurities through a filter medium, ensuring the purity of the melt and thus improving the quality of spinning and the performance of the fibers.

[0003] Chinese patent (authorization announcement number: CN2370939Y, authorization announcement date: March 29, 2000) discloses a melt filter. The patent is characterized by a housing containing several filter elements, each filter element housing a filter cartridge, an operating mechanism on the housing, and several pressure caps on the housing for filter cartridge replacement. This utility model features a simple structure, reliable sealing, multiple position switching capabilities, and a long maintenance cycle, making it an ideal device for filtering polymer melts.

[0004] Existing melt filters are inconvenient to clean and maintain. Cleaning and maintenance require replacing the filter element, which requires a lot of manpower to disassemble and clean. In addition, the traditional filter element structure is relatively fixed and not easy to disassemble, making it inconvenient to replace the filter element in a timely manner. To address this, we propose a textile melt filter. Utility Model Content

[0005] To address the shortcomings of existing technologies, this invention provides a textile melt filter, which solves the problems mentioned below.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A textile melt filter includes a base plate and a filter mechanism. A fixing mechanism for facilitating communication with the filter mechanism is fixedly connected to the upper surface of the base plate. An inlet and an outlet are provided inside the fixing mechanism. The filter mechanism is movably connected between the inlet and the outlet. A flipping mechanism for replacing the filter mechanism is fixedly connected to the upper surface of the base plate. A cleaning tank is fixedly connected to the upper surface of the base plate, and a cleaning nozzle is fixedly connected to the inner bottom wall of the cleaning tank.

[0008] Preferably, the fixing mechanism includes a frame, a slide rail, a first motor, and a bidirectional screw. The frame is fixedly connected to the upper surface of the base plate, the slide rail is fixedly connected to the inner wall of the frame, the feed port is slidably connected to the outer wall of the slide rail, the discharge port is slidably connected to the outer wall of the slide rail, the inner wall of the feed port is provided with a threaded hole, and the inner wall of the discharge port is provided with a threaded hole with the opposite thread direction to the inner wall of the feed port.

[0009] Preferably, the first motor is fixedly connected to the upper surface of the frame, the bidirectional screw is rotatably connected to the inner wall of the frame, and the bidirectional screw is fixedly connected to the output end of the first motor.

[0010] Preferably, the filtration mechanism includes a melt filter element and a filter element shell, the filter element shell being fixedly connected to the inner wall of the melt filter element, and sealing rings being provided at the upper and lower ends of the melt filter element.

[0011] Preferably, the flipping mechanism includes a second motor, a reducer, a connecting rod, a third motor, a flipping shaft, a first belt, and a fixing frame. The second motor is fixedly connected to the upper surface of the base plate, the reducer is fixedly connected to the upper surface of the base plate, the input end of the reducer is fixedly connected to the output end of the second motor, the output end of the reducer is fixedly connected to the lower end of the connecting rod, the flipping shaft is rotatably connected to the inner wall of the connecting rod through a bearing, the third motor is fixedly connected to the outer wall of the connecting rod, the first belt is connected between the output end of the third motor and the flipping shaft through a pulley drive, and the flipping shaft is fixedly connected to the inner wall of the fixing frame.

[0012] Preferably, the flipping mechanism further includes a fourth motor, a moving roller, a second belt, a third belt, and a gear. The fourth motor is fixedly connected to the outer wall of the fixed frame, the moving roller is rotatably connected to the inner wall of the fixed frame, the output end of the fourth motor is fixedly connected to one end of one of the moving rollers, the gear is rotatably connected to the inner wall of the fixed frame, the second belt is connected between the two second belts through a pulley drive, and the third belt is connected between the gear and the moving roller through a pulley drive.

[0013] Beneficial effects

[0014] This invention provides a textile melt filter. Compared with the prior art, it has the following advantages:

[0015] This textile melt filter, by setting a fixing mechanism, a flipping mechanism, an inlet, and an outlet, allows for the quick disassembly and separation of the used filter mechanism through the fixing mechanism, while the flipping mechanism allows the used filter mechanism to be moved and flipped. Subsequently, the interior of the filter mechanism is cleaned through a cleaning tank and cleaning nozzles, thus solving the problem of the large amount of manpower required for disassembling and cleaning the filter element. Attached Figure Description

[0016] Figure 1 This is a perspective view of the present utility model;

[0017] Figure 2 This is a perspective view of the present invention from another angle;

[0018] Figure 3 This is a partial structural diagram of one side of the fixing mechanism in this utility model;

[0019] Figure 4 This is an exploded view of a portion of the structure on one side of the fixing mechanism in this utility model;

[0020] Figure 5 This is a partial structural diagram of one side of the connecting rod in this utility model;

[0021] Figure 6 This is an exploded view of one side of the flipping mechanism in this utility model.

[0022] In the diagram: 1. Base plate; 2. Fixing mechanism; 21. Frame; 22. Slide rail; 23. First motor; 24. Bidirectional screw; 3. Cleaning tank; 4. Cleaning nozzle; 5. Filtration mechanism; 51. Melt filter element; 52. Filter element shell; 6. Feed inlet; 7. Discharge outlet; 8. Tilting mechanism; 81. Second motor; 82. Reducer; 83. Connecting rod; 84. Third motor; 85. Tilting shaft; 86. First belt; 87. Fixing frame; 88. Fourth motor; 89. Moving roller; 810. Second belt; 811. Third belt; 812. Gear. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1-6This utility model provides a technical solution: a textile melt filter, including a base plate 1 and a filtering mechanism 5. A fixing mechanism 2 is fixedly connected to the upper surface of the base plate 1 to facilitate communication with the filtering mechanism 5. The fixing mechanism 2 has an inlet 6 and an outlet 7 inside. The filtering mechanism 5 is movably connected between the inlet 6 and the outlet 7. A flipping mechanism 8 for replacing the filtering mechanism 5 is fixedly connected to the upper surface of the base plate 1. A cleaning tank 3 is fixedly connected to the upper surface of the base plate 1. A cleaning nozzle 4 is fixedly connected to the inner bottom wall of the cleaning tank 3. The fixing mechanism 2 includes a frame 21, a slide rail 22, a first motor 23, and a bidirectional screw 24. The frame 21 is fixedly connected to the upper surface of the base plate 1. The slide rail 22 is fixedly connected to the inner wall of the frame 21. The feed inlet 6 is slidably connected to the outer wall of the slide rail 22, and the discharge outlet 7 is slidably connected to the outer wall of the slide rail 22. The inner wall of the feed inlet 6 has a threaded hole, and the inner wall of the discharge outlet 7 has a threaded hole with the opposite thread direction to that of the inner wall of the feed inlet 6. The first motor 23 is fixedly connected to the upper surface of the frame 21. The bidirectional screw 24 is rotatably connected to the inner wall of the frame 21 and is fixedly connected to the output end of the first motor 23. The filtration mechanism 5 includes a melt filter element 51 and a filter element shell 52. The filter element shell 52 is fixedly connected to the inner wall of the melt filter element 51. Sealing rings are provided at the upper and lower ends of the melt filter element 51. The flipping mechanism 8 includes a second motor 81 and a reducer 82. The mechanism includes a connecting rod 83, a third motor 84, a tilting shaft 85, a first belt 86, and a fixed frame 87. A second motor 81 is fixedly connected to the upper surface of the base plate 1. A reducer 82 is fixedly connected to the upper surface of the base plate 1, with its input end fixedly connected to the output end of the second motor 81 and its output end fixedly connected to the lower end of the connecting rod 83. The tilting shaft 85 is rotatably connected to the inner wall of the connecting rod 83 via bearings. The third motor 84 is fixedly connected to the outer wall of the connecting rod 83. The first belt 86 is connected between the output end of the third motor 84 and the tilting shaft 85 via pulley transmission. The tilting shaft 85 is fixedly connected to the inner wall of the fixed frame 87. The tilting mechanism 8 also includes a fourth motor 88 and a moving... Roller 89, second belt 810, third belt 811, gear 812, and fourth motor 88 are fixedly connected to the outer wall of the fixed frame 87. The moving roller 89 is rotatably connected to the inner wall of the fixed frame 87. The output end of the fourth motor 88 is fixedly connected to one end of one of the moving rollers 89. The gear 812 is rotatably connected to the inner wall of the fixed frame 87. The second belt 810 is connected between two second belts 810 through a pulley drive. The third belt 811 is connected between the gear 812 and the moving roller 89 through a pulley drive. The moving roller 89 is composed of a metal shaft and a rubber roller. The rubber roller is in contact with the outer wall of the melt filter element 51. The cleaning nozzle 4 is a high-pressure water gun to facilitate the removal of impurities from the inner wall of the filter element shell 52.

[0025] Working principle: In use, the first motor 23 drives the bidirectional screw 24 to rotate, and then the bidirectional screw 24 drives the feed inlet 6 and the discharge outlet 7 to move closer or further away, thus facilitating the disassembly and installation of the filter mechanism 5. The second motor 81 drives the reducer 82 to move, which in turn drives the connecting rod 83 to rotate, thus moving the filter mechanism 5 between the moving rollers 89 to outside the feed inlet 6 and the discharge outlet 7. Then, the third motor 84 drives the flipping shaft 85 to rotate, thus flipping the filter mechanism 5 clamped between the moving rollers 89. Then, the fourth motor 88 drives the moving rollers 89 to rotate, thus raising and lowering the filter mechanism 5, thus facilitating its further movement above the cleaning nozzle 4, so that the filter element housing 52 can be sprayed with water for cleaning in all directions through the cleaning nozzle 4. This allows one filter mechanism 5 to operate while the other filter mechanism 5 is automatically maintained, saving manpower and improving production efficiency.

[0026] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A textile melt filter, comprising a base plate (1) and a filtering mechanism (5), characterized in that: The upper surface of the base plate (1) is fixedly connected to a fixing mechanism (2) that facilitates communication with the filter mechanism (5). The fixing mechanism (2) has an inlet (6) and an outlet (7) inside. The filter mechanism (5) is movably connected between the inlet (6) and the outlet (7). The upper surface of the base plate (1) is fixedly connected to a flipping mechanism (8) for replacing the filter mechanism (5). The upper surface of the base plate (1) is fixedly connected to a cleaning tank (3). The inner bottom wall of the cleaning tank (3) is fixedly connected to a cleaning nozzle (4).

2. A textile melt filter according to claim 1, characterized in that: The fixing mechanism (2) includes a frame (21), a slide rail (22), a first motor (23), and a bidirectional screw (24). The frame (21) is fixedly connected to the upper surface of the base plate (1). The slide rail (22) is fixedly connected to the inner wall of the frame (21). The feed port (6) is slidably connected to the outer wall of the slide rail (22). The discharge port (7) is slidably connected to the outer wall of the slide rail (22). The inner wall of the feed port (6) is provided with a threaded hole. The inner wall of the discharge port (7) is provided with a threaded hole with the opposite thread direction to that of the inner wall of the feed port (6).

3. A textile melt filter according to claim 2, characterized in that: The first motor (23) is fixedly connected to the upper surface of the frame (21), and the bidirectional screw (24) is rotatably connected to the inner wall of the frame (21). The bidirectional screw (24) is fixedly connected to the output end of the first motor (23).

4. A textile melt filter according to claim 2, characterized in that: The filtration mechanism (5) includes a melt filter element (51) and a filter element shell (52). The filter element shell (52) is fixedly connected to the inner wall of the melt filter element (51). Sealing rings are provided at the upper and lower ends of the melt filter element (51).

5. A textile melt filter according to claim 1, characterized in that: The flipping mechanism (8) includes a second motor (81), a reducer (82), a connecting rod (83), a third motor (84), a flipping shaft (85), a first belt (86), and a fixing frame (87). The second motor (81) is fixedly connected to the upper surface of the base plate (1). The reducer (82) is fixedly connected to the upper surface of the base plate (1). The input end of the reducer (82) is fixedly connected to the output end of the second motor (81). The output end of the reducer (82) is fixedly connected to the lower end of the connecting rod (83). The flipping shaft (85) is rotatably connected to the inner wall of the connecting rod (83) through a bearing. The third motor (84) is fixedly connected to the outer wall of the connecting rod (83). The first belt (86) is connected between the output end of the third motor (84) and the flipping shaft (85) through a pulley drive. The flipping shaft (85) is fixedly connected to the inner wall of the fixing frame (87).

6. A textile melt filter according to claim 5, characterized in that: The flipping mechanism (8) further includes a fourth motor (88), a moving roller (89), a second belt (810), a third belt (811), and a gear (812). The fourth motor (88) is fixedly connected to the outer wall of the fixed frame (87), the moving roller (89) is rotatably connected to the inner wall of the fixed frame (87), the output end of the fourth motor (88) is fixedly connected to one end of one of the moving rollers (89), the gear (812) is rotatably connected to the inner wall of the fixed frame (87), the second belt (810) is connected between the two second belts (810) through a pulley drive, and the third belt (811) is connected between the gear (812) and the moving roller (89) through a pulley drive.

Citation Information

Patent Citations

  • Melt filter

    CN2370939Y