High-density brush grillage machine

By introducing a combined system of cleaning rollers and water pumps into the bar screen, the problem of bar screen blockage was solved, achieving efficient cleaning and a long service life for the equipment.

CN223861437UActive Publication Date: 2026-02-03山西低碳环保产业集团有限公司
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Patent Information

Application Number
CN202520102689.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-16
Publication Date
2026-02-03
Estimated Expiration
2035-01-16

AI Technical Summary

Technical Problem

When existing bar screens are used for a long time, some screenings will get stuck in the gaps inside the device, preventing them from being properly discharged into the screw conveyor. At the same time, the screenings may be discharged back into the sewage, reducing the effectiveness of the device.

Method used

A high-density brush bar screen machine was designed, comprising a cleaning roller, a motor, a water pump, and a bar screen device. Through the cooperation of the cleaning roller and the water pump, the brush sleeve on the cleaning roller and the water spray system of the water pump are used to remove the screen residue in the gaps and prevent it from entering the sewage tank.

Benefits of technology

It effectively prevents screenings from getting stuck inside the cleaning roller, improves the cleaning range and effect, prevents the device from clogging, and extends its service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of grillage machines, and discloses a high-density brush grillage machine which comprises a cleaning roller, a motor, a water pump and grillage equipment, the cleaning roller is assembled outside the grillage equipment, the water pump is assembled right above the cleaning roller, the output end of the motor is connected with the cleaning roller, a water outlet of the water pump is communicated with a long pipe, and the long pipe is connected with the motor. Water outlets of the long pipes are communicated with short pipes, the short pipes are communicated with the long pipes through corrugated pipes, elastic pieces are connected between the short pipes, and the bottoms of the short pipes are communicated with water collecting pipes. According to the high-density brush grillage machine, the situation that after grillage residues move along with grillage equipment, the grillage residues are discharged into a sewage pool again, consequently, the device is blocked, and the service life is shortened is avoided, meanwhile, through the additionally-arranged bending mechanism, when a water pump cleans a cleaning roller, the water spraying angle of a water collecting pipe is automatically changed, and therefore the cleaning range is widened, and the cleaning efficiency is improved. And the cleaning effect is achieved, and grid slag is completely prevented from being clamped in the cleaning roller.
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Description

Technical Field

[0001] This utility model relates to the field of bar screen technology, specifically a high-density brush bar screen. Background Technology

[0002] Bar screens are typically placed at an angle on the main gravity-flow water channel before the sewage lift pump's collection tank. They are used to block and intercept large solid objects in the sewage that are suspended or floating, in order to prevent valves, pipes, pumps, surface aerators, sludge suction pipes, and other subsequent treatment equipment from becoming clogged or damaged.

[0003] In existing bar screens, although the screenings are intercepted and driven by the bar screen during long-term use, some screenings will get stuck in the gaps inside the device, preventing them from being properly discharged into the screw conveyor. At the same time, through the cooperation of sewage and the device, the screenings will be washed away and discharged back into the sewage, reducing the overall effectiveness of the device. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a high-density brush bar screen machine to solve the technical problem that some screenings get stuck in the gaps inside the device, preventing them from being properly discharged into the screw conveyor. Furthermore, through the cooperation of the wastewater and the device, the screenings are discharged back into the wastewater, reducing the overall effectiveness of the device.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a high-density brush bar screen machine, comprising: a cleaning roller, a motor, a water pump, and a bar screen device. The cleaning roller is mounted on the outside of the bar screen device, the water pump is mounted directly above the cleaning roller, the output end of the motor is connected to the cleaning roller, the outlet of the water pump is connected to a long pipe, the outlet of the long pipe is connected to a short pipe, and the short pipe and the long pipe are connected by a corrugated pipe. A spring is connected between the short pipe and the long pipe, and the bottom of the short pipe is connected to a water collection pipe.

[0006] The lower end of the long tube is equipped with a bending mechanism, which includes a slotted block and a protrusion. The slotted block is connected to the long tube, and a sliding block is slidably connected to the inner groove of the slotted block. A spring is connected between the sliding block and the slotted block. An I-beam is connected to the bottom of the sliding block, and one end of the I-beam is connected to the short tube. There are two sets of protrusions, which are respectively assembled on the outside of the water pump. A drive belt is assembled between the protrusions and the cleaning roller.

[0007] Preferably, the cleaning roller is fitted with a bristle sleeve, and the bristles are evenly distributed on the outside of the bristle sleeve. The bristle sleeve is connected to the cleaning roller by a pin, and the bristle sleeve can be removed from the outside of the cleaning roller, thereby facilitating the maintenance and repair of the cleaning roller.

[0008] Preferably, the motor is externally mounted with a first base, and the water pump is mounted with a second base at its bottom. The first base facilitates the support and fixation of the motor, and the second base facilitates the support and fixation of the water pump.

[0009] Preferably, pulleys are mounted on both sides of the inside of the transmission belt, and the two pulleys are respectively connected to the cleaning roller and the protrusion. The pulleys can improve the transmission effect of the transmission belt between the cleaning roller and the protrusion.

[0010] Preferably, the end of the I-beam closest to the protrusion is ground and the outside is rounded. The grinding and rounding of the I-beam facilitates the movement of the protrusion when it rotates.

[0011] Preferably, the water collection pipe includes a horizontal pipe with nozzles evenly distributed at the bottom of the horizontal pipe, and the nozzles are located to the upper right of the cleaning roller. The water collection pipe can spray water through multiple sets of nozzles to improve the cleaning effect on the cleaning roller.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] This high-density brush bar screen machine, through the addition of cleaning rollers and a water pump, pushes and processes the screenings in the gaps of the screen equipment during operation, preventing the screenings from moving with the screen equipment and being discharged back into the sewage tank, thus avoiding blockage and reduced service life of the device. At the same time, through the addition of a bending mechanism, the water pump automatically changes the spray angle of the water collection pipe when cleaning the cleaning rollers, thereby improving the cleaning range and cleaning effect, and completely preventing screenings from getting stuck inside the cleaning rollers. Attached Figure Description

[0014] Figure 1 This is a front view of the present utility model;

[0015] Figure 2 This is a front view of the cleaning roller of this utility model;

[0016] Figure 3 This is an enlarged schematic diagram of the cleaning roller of this utility model;

[0017] Figure 4 This is an enlarged schematic diagram of the water pump of this utility model;

[0018] Figure 5 This is a front view of the water pump of this utility model.

[0019] In the diagram: 1. Cleaning roller; 11. Brush sleeve; 2. Motor; 21. First base; 3. Water pump; 31. Second base; 4. Long pipe; 41. Short pipe; 42. Spring; 5. Water collection pipe; 6. Bending mechanism; 61. Grooving block; 62. Spring; 63. Sliding block; 64. I-beam; 65. Protrusion; 7. Drive belt; 71. Pulley; 8. Grating equipment. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] This utility model provides a technical solution, please refer to [link / reference]. Figure 1 and Figure 2 The high-density brush bar screen machine includes: a cleaning roller 1, a motor 2, a water pump 3, and a bar screen device 8. The cleaning roller 1 is mounted on the outside of the bar screen device 8, and the water pump 3 is mounted directly above the cleaning roller 1. The output end of the motor 2 is connected to the cleaning roller 1. The outlet of the water pump 3 is connected to a long pipe 4, and the outlet of the long pipe 4 is connected to a short pipe 41. The short pipe 41 and the long pipe 4 are connected by a corrugated pipe. A spring piece 42 is connected between the short pipe 41 and the long pipe 4. The bottom of the short pipe 41 is connected to a water collection pipe 5.

[0022] Please see Figure 3 , Figure 4 and Figure 5 The cleaning roller 1 can maintain and clean the bar screen 8. The motor 2 can provide driving force for the cleaning roller 1. The water pump 3 can clean the cleaning roller 1 through the water source. The bar screen 8 is a common bar screen machine in the prior art. The short pipe 41 can change its angle outside the long pipe 4. The spring 42 can drive the short pipe 41 to return to its original position after the movement is completed.

[0023] The lower end of the long tube 4 is equipped with a bending mechanism 6. The bending mechanism 6 includes a slotted block 61 and a protrusion 65. The slotted block 61 is connected to the long tube 4. A sliding block 63 is slidably connected to the inner groove of the slotted block 61. A spring 62 is connected between the sliding block 63 and the slotted block 61. An I-beam 64 is connected to the bottom of the sliding block 63, and one end of the I-beam 64 is connected to the spring piece 42. There are two sets of protrusions 65, which are respectively assembled on the outside of the water pump 3. A transmission belt 7 is assembled between the protrusions 65 and the cleaning roller 1.

[0024] The slotted block 61 has a slot on its inner side, which can guide the sliding block 63 to move linearly. The spring 62 can drive the sliding block 63 to return to its original position after the movement is completed. The protrusion 65 can be driven by the transmission belt 7, which in turn drives the I-beam 64 and the short pipe 41 to rotate. At the same time, the end of the I-beam 64 connected to the short pipe 41 is elastic and can be bent to avoid the I-beam 64 and the short pipe 41 from colliding.

[0025] A bristle sleeve 11 is fitted onto the outside of the cleaning roller 1, and bristles are evenly distributed on the outside of the bristle sleeve 11. The bristle sleeve 11 is connected to the cleaning roller 1 by a pin. The bristle sleeve 11 can be disassembled from the outside of the cleaning roller 1, thereby facilitating the maintenance and repair of the cleaning roller 1.

[0026] The motor 2 is externally mounted with a first base 21, and the water pump 3 is mounted with a second base 31 at its bottom. The first base 21 facilitates the support and fixation of the motor 2, and the second base 31 facilitates the support and fixation of the water pump 3.

[0027] Both sides of the transmission belt 7 are equipped with pulleys 71. The two pulleys 71 are connected to the cleaning roller 1 and the protrusion 65 respectively. The pulleys 71 can improve the transmission effect of the transmission belt 7 between the cleaning roller 1 and the protrusion 65.

[0028] The end of the I-beam 64 near the protrusion 65 is polished and the outside is rounded. The polishing and rounding of the I-beam 64 facilitates the movement of the protrusion 65 when it rotates.

[0029] The water collection pipe 5 includes a horizontal pipe with nozzles evenly distributed at the bottom. The nozzles are located to the upper right of the cleaning roller 1. The water collection pipe 5 can spray water through multiple sets of nozzles to improve the cleaning effect on the cleaning roller 1.

[0030] This solution first assembles the cleaning roller 1 to the discharge port end of the bar screen device 8 using bolts, etc. When in use, the motor 2 is started to drive the cleaning roller 1 to rotate, thereby driving the screen residue that cannot be discharged normally inside the bar screen device 8 to be discharged into the screw conveyor outside the cleaning roller 1.

[0031] Connect the external water source to the water pump 3, start the water pump 3 to draw in water and discharge it through the long pipe 4 and the water collection pipe 5 to treat the outside of the cleaning roller 1 and prevent the screenings from getting stuck on the outside of the cleaning roller 1. At the same time, the cleaning roller 1 drives the protrusion 65 to rotate through the transmission belt 7, which drives the I-plate 64 to move, and finally drives the short pipe 41 to change the angle, thereby improving the treatment effect of the short pipe 41 on the cleaning roller 1.

[0032] By adding cleaning roller 1 and water pump 3, the screenings in the gaps of the bar screen 8 are pushed and processed when the bar screen 8 is working, so as to prevent the screenings from being discharged into the sewage tank again after moving with the bar screen 8, which would cause the device to become clogged and reduce its service life. At the same time, by adding bending mechanism 6, the spray angle of water collection pipe 5 is automatically changed when water pump 3 cleans the cleaning roller 1, thereby improving the cleaning range and cleaning effect, and completely preventing the screenings from getting stuck inside the cleaning roller 1.

[0033] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. High-density brush bar screen machine, including: The cleaning roller (1), motor (2), water pump (3) and bar screen (8) are provided. The cleaning roller (1) is mounted on the outside of the bar screen (8). The water pump (3) is mounted directly above the cleaning roller (1). The output end of the motor (2) is connected to the cleaning roller (1). The water pump (3) has a long pipe (4) at its outlet. The long pipe (4) has a short pipe (41) at its outlet. The short pipe (41) and the long pipe (4) are connected by a corrugated pipe. A spring piece (42) is connected between the short pipe (41) and the long pipe (4). The bottom of the short pipe (41) is connected to a water collection pipe (5). The lower end of the long tube (4) is equipped with a bending mechanism (6). The bending mechanism (6) includes a slotted block (61) and a protrusion (65). The slotted block (61) is connected to the long tube (4). The inner groove of the slotted block (61) is slidably connected to a sliding block (63). A spring (62) is connected between the sliding block (63) and the slotted block (61). The bottom of the sliding block (63) is connected to an I-beam (64), and one end of the I-beam (64) is connected to the short tube (41). There are two sets of protrusions (65), which are respectively installed on the outside of the water pump (3). A transmission belt (7) is installed between the protrusion (65) and the cleaning roller (1).

2. The high-density brush grid machine according to claim 1, characterized in that: The cleaning roller (1) is fitted with a bristle sleeve (11), and bristles are evenly distributed on the outside of the bristle sleeve (11). The bristle sleeve (11) and the cleaning roller (1) are connected by a pin.

3. The high-density brush grid machine according to claim 1, characterized in that: The motor (2) is externally mounted with a first base (21), and the water pump (3) is externally mounted with a second base (31).

4. The high-density brush grid machine according to claim 1, characterized in that: The transmission belt (7) is equipped with pulleys (71) on both sides inside, and the two pulleys (71) are connected to the cleaning roller (1) and the protrusion (65) respectively.

5. The high-density brush grid machine according to claim 1, characterized in that: The end of the I-beam (64) near the protrusion (65) is polished and the outside is rounded.

6. The high-density brush grid machine according to claim 1, characterized in that: The water collection pipe (5) includes a horizontal pipe with nozzles evenly distributed at the bottom of the horizontal pipe, and the nozzles are located to the upper right of the cleaning roller (1).