Sodium chlorate medicament preparation device

By designing a dosing tank, dosing pump, and reagent storage tank, the problem of inaccurate sodium chlorate solution concentration in existing technologies has been solved, achieving efficient and safe reagent preparation and equipment durability.

CN223861655UActive Publication Date: 2026-02-03SHAANXI CHANGQING ENERGY & CHEM IND CO LTD
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Patent Information

Application Number
CN202520446351.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-14
Publication Date
2026-02-03
Estimated Expiration
2035-03-14

AI Technical Summary

Technical Problem

Existing preparation equipment cannot safely and efficiently prepare solid sodium chlorate into a solution of the required concentration, resulting in low reaction efficiency, reagent waste, and equipment damage.

Method used

The device design includes a dosing tank, a dosing pump, and a drug storage tank. The dosing tank is equipped with a guide pipe and a stirring structure. The dosing pump has a one-way valve and a return path. The dosing tank and the drug storage tank are equipped with level gauges. The precise preparation and uniformity of the drug are achieved through automatic control and stirring.

Benefits of technology

It enables accurate preparation of medicines, improves dispensing efficiency and automation, avoids equipment damage, and extends service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a sodium chlorate medicament preparation device, and belongs to the technical field of water treatment. The sodium chlorate medicament preparation device comprises a medicament preparation box, a medicament preparation pump and a medicament storage tank, the bottom end of the outer wall of the medicament preparation box is communicated with a flow guide pipe, one end of the flow guide pipe is connected with a medicament preparation pump inlet valve, and one end of the medicament preparation pump inlet valve is communicated with the input end of the medicament preparation pump. The output end of the medicine dispensing pump is communicated with a medicine dispensing pump outlet one-way valve, one end of the medicine dispensing pump outlet one-way valve is communicated with a medicine dispensing pump outlet valve, the medicine dispensing pump outlet valve is communicated with one side of the medicine storage tank, and a medicine dispensing box liquid level meter is installed on one side of the outer wall of the medicine dispensing box. The detection end of the medicine dispensing box liquid level meter extends into the medicine dispensing box, a medicine storage tank liquid level meter is installed on the top face of the medicine storage tank, and the detection end of the medicine storage tank liquid level meter extends into the medicine storage tank.
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Description

Technical Field

[0001] This utility model relates to the field of water treatment technology, specifically to a sodium chlorate reagent preparation device. Background Technology

[0002] Sodium chlorate solution is prepared using solid sodium chlorate through a dosing device. A search revealed Chinese patent CN222411868U, which discloses a sodium perchlorate production equipment with a mechanical stirring mechanism, relating to the field of sodium perchlorate production. The equipment includes a transparent glass shell, with a first funnel fixedly installed at the top. A funnel-shaped filter plate is fixedly installed at the bottom of the first funnel. The transparent glass shell contains a hollow cylinder, inside which a spiral auger is fixedly installed. A central column is fixedly installed in the middle of the spiral auger, and a conical component is fixedly installed at the top of the central column. This invention, by incorporating the hollow cylinder and spiral auger, allows the collection shell to continuously collect impurities during the reaction and spirally transport them to the upper surface of the funnel-shaped filter plate for filtration. Furthermore, the solution is also transported during this process, increasing the dissolution area of ​​chlorine in water, improving the efficiency of chlorine participation in the reaction, thereby increasing production, reducing worker workload, and enhancing the automation level of the equipment.

[0003] Currently, if the concentration of sodium chlorate is too high or too low, it will result in low reaction efficiency, waste of reagents, poor sterilization of the circulating water system, damage to the chlorine dioxide generator, and shorten its service life. Utility Model Content

[0004] To address the problem that existing preparation devices cannot safely and efficiently prepare solid sodium chlorate into solutions of the required concentration, this invention provides a sodium chlorate preparation device.

[0005] In view of the above problems, the technical solution proposed by this utility model is as follows:

[0006] A sodium chlorate preparation apparatus includes a preparation tank, a preparation pump, and a preparation storage tank. A guide pipe is connected to the bottom of the outer wall of the preparation tank. One end of the guide pipe is connected to an inlet valve of the preparation pump. One end of the inlet valve is connected to the input end of the preparation pump. The output end of the preparation pump is connected to an outlet check valve. One end of the outlet check valve is connected to an outlet valve of the preparation pump. The outlet valve is connected to one side of the preparation storage tank. A level gauge is installed on one side of the outer wall of the preparation tank, with its detection end extending into the interior of the preparation tank. A level gauge is installed on the top surface of the preparation storage tank, with its detection end extending into the interior of the preparation storage tank.

[0007] Furthermore, a dispensing valve II is connected to the top of the outer wall of the dispensing box, and one end of the dispensing valve II is connected to the end of the dispensing pump inlet valve near the dispensing pump.

[0008] The beneficial effect of adopting the above-mentioned further solution is that it enables the circulation of the drug within the mixing tank. During the drug preparation process, if further mixing or concentration adjustment of the drug is required, the drug can be circulated between the mixing tank and the mixing pump by opening the mixing valve II, thereby improving the uniformity and accuracy of drug preparation.

[0009] Furthermore, a dispensing valve I is connected at the connection between the dispensing pump outlet check valve and the dispensing pump outlet valve, and the dispensing valve I is connected to the end of the dispensing pump inlet valve near the dispensing tank.

[0010] The beneficial effect of adopting the above-mentioned further solution is that it provides a path for the return of the reagent. During equipment commissioning or in case of abnormalities, the reagent can be returned to the inlet of the reagent mixing pump by opening the mixing valve I, facilitating the adjustment of the reagent delivery rate and pressure, and ensuring the normal operation of the equipment.

[0011] Furthermore, a water inlet solenoid valve is connected to one side of the outer wall of the medicine dispensing box.

[0012] The beneficial effect of adopting the above-mentioned further solution is that it can realize the automatic water addition function. When preparing sodium chlorate, by controlling the opening and closing of the water inlet solenoid valve, the amount of water added to the preparation tank can be precisely controlled, thereby accurately controlling the concentration of the reagent and improving the automation and accuracy of reagent preparation.

[0013] Furthermore, the medicine dispensing box and medicine storage tank are made of PVC material.

[0014] The beneficial effect of adopting the above-mentioned further solution is that PVC material has good corrosion resistance, can resist the corrosion of sodium chlorate agent, and extend the service life of the equipment.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] This sodium chlorate preparation device uses a quantitative preparation method. When water is added to the specified mark on the liquid level gauge of the preparation tank, an interlock control is triggered, and the water inlet solenoid valve automatically closes, ensuring the accuracy of the concentration of the preparation each time.

[0017] This dosing device incorporates a guide pipe inside the dosing tank, allowing water to flow tangentially into the tank during dosing and mixing. This ensures thorough mixing of the medication, avoiding the problem of inability to stir when adding solid sodium chlorate and significantly improving dosing efficiency.

[0018] This dosing device is equipped with a low liquid level pump stop interlock in the dosing tank. When the liquid level drops, the dosing pump will automatically stop running, preventing damage to the equipment if the operator forgets to stop the pump and ensuring the safety of the sodium chlorate dosing process. Attached Figure Description

[0019] Figure 1 A three-dimensional schematic diagram of a sodium chlorate preparation device provided by this utility model;

[0020] Figure 2 This is a schematic diagram of a sodium chlorate preparation device provided by the present invention.

[0021] In the diagram: 1. Inlet solenoid valve; 2. Dosing tank; 3. Dosing tank level gauge; 4. Guide pipe; 5. Dosing pump inlet valve; 6. Dosing valve I; 7. Dosing valve II; 8. Dosing pump; 9. Dosing pump outlet check valve; 10. Dosing pump outlet valve; 11. Drug storage tank; 12. Drug storage tank level gauge. Detailed Implementation

[0022] To make the objectives, technical solutions, and advantages of this application clearer, the technical solutions of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0023] The terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature; in the description of this application, unless otherwise stated, "multiple" means two or more.

[0024] Please see Figures 1-2This utility model provides a technical solution: a sodium chlorate preparation device, including a preparation tank 2, a preparation pump 8, and a reagent storage tank 11. A guide pipe 4 is connected to the bottom of the outer wall of the preparation tank 2. One end of the guide pipe 4 is connected to a preparation pump inlet valve 5. One end of the preparation pump inlet valve 5 is connected to the input end of the preparation pump 8. The output end of the preparation pump 8 is connected to a preparation pump outlet check valve 9. One end of the preparation pump outlet check valve 9 is connected to a preparation pump outlet valve 10. The preparation pump outlet valve 10 is connected to one side of the reagent storage tank 11. The preparation tank 2... A liquid level gauge 3 for the dosing tank is installed on one side of the outer wall, with its detection end extending into the interior of the dosing tank 2. A liquid level gauge 12 for the storage tank is installed on the top surface of the storage tank 11, with its detection end extending into the interior of the storage tank 11. The dosing tank 2 is used to prepare sodium chlorate. The guide pipe 4, the dosing pump inlet valve 5, the dosing pump 8, the dosing pump outlet check valve 9, and the dosing pump outlet valve 10 constitute the drug delivery channel, enabling the precise delivery of the prepared drug from the dosing tank 2 to the storage tank 11. The dosing pump 8 provides power, and the check valve 9 prevents backflow of the drug, ensuring the stability and accuracy of the drug delivery. The liquid level gauge 3 for the dosing tank and the liquid level gauge 12 for the storage tank monitor the liquid levels in the dosing tank 2 and the storage tank 11 in real time, respectively. Operators can use the level gauge reading to keep track of the preparation and storage of the reagents, so as to make reasonable arrangements for the preparation and use of the reagents and avoid situations where there is insufficient or excessive reagents.

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] As one embodiment of this utility model, a dispensing valve II7 is further connected to the top of the outer wall of the dispensing tank 2. One end of the dispensing valve II7 is connected to the end of the dispensing pump inlet valve 5 near the dispensing pump 8, which enables the circulation of the medicine within the dispensing tank 2. During the dispensing process, if further mixing or concentration adjustment of the medicine is required, the dispensing valve II7 can be opened to allow the medicine to circulate between the dispensing tank 2 and the dispensing pump 8, improving the uniformity and accuracy of the medicine preparation.

[0027] As one embodiment of this utility model, a dispensing valve I6 is further connected at the connection between the one-way valve 9 at the dispensing pump outlet and the dispensing pump outlet valve 10. The dispensing valve I6 is connected to the end of the dispensing pump inlet valve 5 near the dispensing tank 2, providing a path for drug return. During equipment debugging or in case of abnormalities, the dispensing valve I6 can be opened to allow some of the drug to return to the dispensing pump inlet, facilitating adjustment of the drug delivery rate and pressure, and ensuring the normal operation of the equipment.

[0028] As an embodiment of this utility model, the outer wall of the dosing tank 2 is further connected to a water inlet solenoid valve 1, which can realize the automatic water addition function. When preparing sodium chlorate, by controlling the opening and closing of the water inlet solenoid valve 1, the amount of water added to the dosing tank 2 can be precisely controlled, thereby accurately controlling the concentration of the drug and improving the automation and accuracy of drug preparation.

[0029] As an embodiment of this utility model, the dosing box 2 and the medicine storage tank 11 are made of PVC material. PVC material has good corrosion resistance and can resist the corrosion of sodium chlorate, thus extending the service life of the equipment.

[0030] Specifically, the working principle of this sodium chlorate preparation device is as follows: During use, the inlet solenoid valve 1 is opened to add water to the preparation tank 2. When the water level reaches the 400L mark on the tank level gauge, an interlock control is triggered, and the inlet solenoid valve 1 automatically closes. Preparation valves I6 and II7 are opened, while the preparation pump inlet valve 5 and outlet valve 10 are closed. The preparation pump 8 is started, and 200kg of solid sodium chlorate is added to the preparation tank 2 for hydraulic stirring to accelerate dissolution. After the sodium chlorate is completely dissolved, the preparation pump inlet valve 5 and outlet valve 10 are opened, and preparation valves I6 and II7 are closed to transfer the prepared sodium chlorate solution to the reagent storage tank 11. Once the sodium chlorate level in the preparation tank drops, the interlock control is triggered, and the preparation pump 8 automatically stops operating.

[0031] In the embodiments provided in this application, it should be understood that the disclosed systems, modules, and methods can be implemented in other ways. For example, the module embodiments described above are merely illustrative; for instance, the division of units is only a logical functional division, and in actual implementation, there may be other division methods. For example, multiple units or components may be combined or integrated into another system, or some features may be ignored or not executed. Furthermore, the coupling or direct coupling or communication connection shown or discussed may be through some interfaces, or indirect coupling or communication connection between modules or units, and may be electrical, mechanical, or other forms.

[0032] The above embodiments are only used to illustrate the technical solutions of this application, and are not intended to limit it. This application is not limited to the exact structures described above and illustrated in the accompanying drawings, and it should not be considered that the specific implementation of this application is limited to these descriptions. For those skilled in the art, various changes and modifications made without departing from the concept of this application should be considered to fall within the protection scope of this application.

Claims

1. A sodium chlorate preparation apparatus, characterized in that, The system includes a dispensing tank (2), a dispensing pump (8), and a medicine storage tank (11). The bottom of the outer wall of the dispensing tank (2) is connected to a guide pipe (4). One end of the guide pipe (4) is connected to a dispensing pump inlet valve (5). One end of the dispensing pump inlet valve (5) is connected to the input end of the dispensing pump (8). The output end of the dispensing pump (8) is connected to a dispensing pump outlet check valve (9). One end of the dispensing pump outlet check valve (9) is connected to the dispensing pump outlet. The valve (10) of the dispensing pump outlet valve (10) is connected to one side of the drug storage tank (11). A drug tank level gauge (3) is installed on one side of the outer wall of the drug dispensing box (2). The detection end of the drug tank level gauge (3) extends into the interior of the drug dispensing box (2). A drug storage tank level gauge (12) is installed on the top surface of the drug storage tank (11). The detection end of the drug storage tank level gauge (12) extends into the interior of the drug storage tank (11).

2. The sodium chlorate preparation apparatus according to claim 1, characterized in that, The top of the outer wall of the medicine dispensing box (2) is connected to a medicine dispensing valve II (7), and one end of the medicine dispensing valve II (7) is connected to the end of the medicine dispensing pump inlet valve (5) near the medicine dispensing pump (8).

3. The sodium chlorate preparation apparatus according to claim 1, characterized in that, The connection between the one-way valve (9) at the outlet of the dispensing pump and the outlet valve (10) of the dispensing pump is connected to a dispensing valve I (6), and the dispensing valve I (6) is connected to the end of the inlet valve (5) of the dispensing pump near the dispensing tank (2).

4. The sodium chlorate preparation apparatus according to claim 1, characterized in that, The outer wall of the medicine dispensing box (2) is connected to a water inlet solenoid valve (1).

5. The sodium chlorate preparation apparatus according to claim 1, characterized in that, The medicine dispensing box (2) and the medicine storage tank (11) are made of PVC.

Citation Information

Patent Citations

  • Sodium perchlorate production equipment with mechanical stirring mechanism

    CN222411868U