High-speed dispersion stirrer for producing porous microsphere calcium silicate
By designing a high-speed dispersing agitator for the production of porous microsphere calcium silicate, using a curved dispersing disc and paddle structure, combined with a speed measuring code disc and photoelectric sensor, the problem of uneven powder dispersion in chemical production was solved, and uniform material dispersion and fluid control were achieved.
Patent Information
- Application Number
- CN202520360822.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-04
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2035-03-04
AI Technical Summary
Existing chemical production equipment suffers from poor axial circulation flow and severe material stratification during powder dispersion, making it difficult to achieve completely uniform dispersion.
A high-speed dispersing agitator for the production of porous microsphere calcium silicate is designed. It adopts a dispersing disc agitator with different curvature directions and a paddle structure, combined with a speed measuring code disk and a photoelectric sensor to achieve axial circulation and radial dispersion, and controls the fluid flow through dual valves.
It improves the mixing effect, achieves uniform dispersion of materials, enhances fluid control precision, and solves the problems of material stratification and uneven dispersion.
Smart Images

Figure CN223861667U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of chemical machinery technology, specifically a high-speed dispersing agitator for the production of porous microsphere calcium silicate. Background Technology
[0002] High-speed dispersing agitators are a common type of equipment in chemical production, typically used for mixing and pulverizing powdered materials. Powdered materials need to be completely and uniformly dispersed in the liquid phase. The industry generally uses disc-shaped sawtooth agitators, which, while possessing strong radial dispersion and shearing capabilities, suffer from poor axial circulation, severe material stratification, and uneven material distribution within the vessel, failing to achieve the required complete and uniform dispersion. Therefore, a new agitator structure is needed that can simultaneously achieve axial circulation and radial dispersion. Utility Model Content
[0003] To address the aforementioned problems, this invention provides a high-speed dispersing mixer for the production of porous microsphere calcium silicate.
[0004] This utility model is achieved through the following technical solution:
[0005] A high-speed dispersing mixer for the production of porous microsphere calcium silicate includes a body 15. A feeding pipe 10 is connected to the top of the body 15, and a discharge pipe 9 is provided at the bottom. A stirring shaft 13 is located inside the body 15. The upper end of the stirring shaft 13 passes through the middle of the top of the body 15 and extends to the outside to connect with a reducer 3. The lower end is inserted into a fixing device 14. The upper part of the reducer 3 is connected to the output shaft of a drive motor 1. A speed measuring encoder 2 is connected between the drive motor 1 and the reducer 3. The left side of the reducer 3 is vertically... A bracket 4 is directly connected to the upper side of the bracket 4, and a photoelectric sensor 5 is fixedly connected to one side of the upper end. The edge of the speed measuring code disk 2 is provided with several teeth 2-1. The teeth 2-1 are located in the middle of the photoelectric sensor 5 and cooperate with the photoelectric sensor 5. The outside of the stirring shaft 13 is respectively connected to a first dispersing disc stirrer 7 and a second dispersing disc stirrer 8. The first dispersing disc stirrer 7 is bent upward and the second dispersing disc stirrer 8 is bent downward. Several blades are fixed on the surface of the first dispersing disc stirrer 7 and the second dispersing disc stirrer 8 respectively.
[0006] The side of the stirring shaft 13 is also provided with a frame stirrer 6, which is located outside the first dispersion disc stirrer 7 and the second dispersion disc stirrer 8.
[0007] The discharge pipe 9 is connected to a first discharge valve 11 and a second discharge valve 12 on its side.
[0008] The fixture 14 includes a fixing frame 14-1 and a groove 14-2. The fixing frame 14-1 is fixedly connected to the inner bottom surface of the machine body 15. The fixing frame 14-1 is located outside the discharge pipe 9. The groove 14-2 is fixed above the fixing frame 14-1.
[0009] Compared with the prior art, the beneficial effects of this utility model are:
[0010] This invention features a dispersing disc with different curvature directions inside the mixer, and blades in various directions on the surface of the dispersing disc, enabling circulating flow in both the radial and axial shear directions, increasing the mixing effect and ensuring uniform dispersion; a speed measuring dial is also provided to facilitate control of the mixer's rotation speed. Attached Figure Description
[0011] Figure 1 This is a schematic diagram of the structure of this utility model;
[0012] Figure 2 This is a schematic diagram of the structure of the speed measuring code disk of this utility model;
[0013] Figure 3 This is a schematic diagram of the structure of the fixator of this utility model.
[0014] In the diagram: 1. Drive motor; 2. Speed encoder; 2-1. Gear; 3. Reducer; 4. Bracket; 5. Photoelectric sensor; 6. Frame agitator; 7. First dispersion disc agitator; 8. Second dispersion disc agitator; 9. Discharge pipe; 10. Feeding pipe; 11. First discharge valve; 12. Second discharge valve; 13. Agitator shaft; 14. Fixture; 14-1. Fixing frame; 14-2. Groove; 15. Machine body. Detailed Implementation
[0015] The present invention will be further described below with reference to the accompanying drawings:
[0016] As per the instruction manual Figure 1-3As shown, a high-speed dispersing mixer for producing porous microsphere calcium silicate includes a body 15. A feeding pipe 10 is connected to the top of the body 15, and a discharge pipe 9 is provided at the bottom of the body 15. A stirring shaft 13 is provided inside the body 15. The upper end of the stirring shaft 13 passes through the middle of the top of the body 15 and extends to the outside to connect with a reducer 3. The lower end is inserted into a fixing device 14. The upper part of the reducer 3 is connected to the output shaft of a drive motor 1. A speed measuring code disk 2 is connected between the drive motor 1 and the reducer 3. A bracket 4 is vertically connected to the left side of the reducer 3. A photoelectric sensor 5 is fixedly connected to one side of the upper end of the bracket 4. The edge of the speed measuring code disk 2 is provided with several teeth 2-1. The teeth 2-1 are located in the middle of the photoelectric sensor 5 and cooperate with the photoelectric sensor 5. A first dispersing disc mixer 7 and a second dispersing disc mixer 8 are respectively connected to the outside of the stirring shaft 13. The first dispersing disc mixer 7 is bent upward and the second dispersing disc mixer 8 is bent downward. Several blades are fixed on the surface of the first dispersing disc mixer 7 and the second dispersing disc mixer 8 respectively.
[0017] As per the instruction manual Figure 1-3 As shown, in the above structure, the first dispersing disc agitator 7 and the second dispersing disc agitator 8 are respectively curved upward and downward, and both have blades fixedly distributed on their outer surfaces along the bending direction of the disc surface. When rotating, due to the curved shape, they can play an axial circulation role. The number and spacing of the dispersing discs can also be adjusted according to actual needs.
[0018] In this embodiment, a frame stirrer 6 is also provided on the side of the stirring shaft 13. The frame stirrer 6 is located outside the first dispersion disc stirrer 7 and the second dispersion disc stirrer 8. The frame stirrer 6 increases the radial stirring effect of the stirrer.
[0019] In this embodiment, a first discharge valve 11 and a second discharge valve 12 are connected to the side of the discharge pipe 9. The dual valves can prevent backflow and enhance control, effectively preventing fluid backflow and enhancing control over fluid flow.
[0020] As per the instruction manual Figure 1-3 As shown, the fixture 14 includes a fixing frame 14-1 and a groove 14-2. The fixing frame 14-1 is fixedly connected to the inner bottom surface of the machine body 15. The fixing frame 14-1 is located outside the discharge pipe 9 and does not affect the discharge. The groove 14-2 is fixed above the fixing frame 14-1, and the end of the stirring shaft 13 is inserted into the groove.
[0021] In this invention, the mixer is equipped with a controller. A photoelectric sensor in the structure sends the number of revolutions (n) measured within a certain time period to a processor. The processor calculates the rotational speed based on this data and the radius of the speed encoder, and displays the result on the controller's interface. The mixer's rotational speed can be adjusted via the controller. Using a photoelectric sensor provides more accurate testing and improves control precision.
[0022] In the description of this utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0023] Furthermore, the terms "first," "second," "third," and "fourth" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first," "second," "third," or "fourth" may explicitly or implicitly include at least one of those features.
[0024] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0025] In summary, the above description is merely a preferred embodiment of the present utility model and is not intended to limit the scope of the present utility model. All equivalent variations and modifications made in accordance with the shape, structure, features and spirit described in the claims of the present utility model should be included within the scope of the claims of the present utility model.
Claims
1. A high-speed dispersing stirrer for the production of porous microsphere calcium silicate, characterized in that: The machine includes a body (15), with a feeding pipe (10) connected to the top of the body (15) and a discharge pipe (9) at the bottom. A stirring shaft (13) is located inside the body (15). The upper end of the stirring shaft (13) passes through the middle of the top of the body (15) and extends to the outside to connect with a reducer (3). The lower end is inserted into a fixing device (14). The upper part of the reducer (3) is connected to the output shaft of a drive motor (1). A speed measuring encoder (2) is connected between the drive motor (1) and the reducer (3). A bracket (4) is vertically connected to the left side of the reducer (3). The bracket (4) has a photoelectric sensor (5) fixedly connected to one side of its upper end. The speed measuring code disk (2) has several teeth (2-1) on its edge. The teeth (2-1) are located in the middle of the photoelectric sensor (5) and cooperate with the photoelectric sensor (5). The stirring shaft (13) is connected to a first dispersing disc stirrer (7) and a second dispersing disc stirrer (8) respectively. The first dispersing disc stirrer (7) is bent upward and the second dispersing disc stirrer (8) is bent downward. Several blades are fixed on the surfaces of the first dispersing disc stirrer (7) and the second dispersing disc stirrer (8).
2. The high-speed dispersing stirrer for producing porous microsphere calcium silicate according to claim 1, characterized in that: The side of the stirring shaft (13) is also provided with a frame stirrer (6), which is located outside the first dispersion disc stirrer (7) and the second dispersion disc stirrer (8).
3. The high-speed dispersing stirrer for producing porous microsphere calcium silicate according to claim 1, characterized in that: The discharge pipe (9) is connected to a first discharge valve (11) and a second discharge valve (12) on its side.
4. The high-speed dispersing stirrer for producing porous microsphere calcium silicate according to claim 1, characterized in that: The fixture (14) includes a fixing frame (14-1) and a groove (14-2). The fixing frame (14-1) is fixedly connected to the inner bottom surface of the machine body (15). The fixing frame (14-1) is located on the outside of the discharge pipe (9). The groove (14-2) is fixed above the fixing frame (14-1).