High-adsorbability biochar organic fertilizer production equipment

By designing a high-adsorption biochar organic fertilizer production equipment, the problem of uneven impregnation was solved by utilizing the combined motion of the drive unit and the stirring unit, thereby improving the adsorption performance of the biochar.

CN223861705UActive Publication Date: 2026-02-03NANJING SANMEINONGYEZHAN CO LTD
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Patent Information

Application Number
CN202520445257.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-13
Publication Date
2026-02-03
Estimated Expiration
2035-03-13

AI Technical Summary

Technical Problem

In the production process of highly adsorbent biochar organic fertilizer, insufficient stirring or insufficient impregnation time leads to uneven impregnation, which affects the adsorption effect of biochar on pollutants such as heavy metals.

Method used

A high-adsorption biochar organic fertilizer production device was designed, including a mixing tank, a drive unit, a stirring unit, and a spraying assembly. The drive motor drives the stirring rod and the nozzle to revolve and rotate within the mixing tank, ensuring that the impregnation liquid evenly covers the biochar and improving the stirring effect.

Benefits of technology

This method achieves uniform contact between biochar and the impregnation solution, shortens the impregnation time, improves the impregnation uniformity, and enhances the adsorption performance of biochar for heavy metals.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses high-adsorbability charcoal organic fertilizer production equipment which structurally comprises a main body unit, a top cover is mounted on a mixing tank, and a supporting assembly is mounted on the surface of the mixing tank. When the biochar stirring device is used, the driving unit drives the stirring unit to fully stir biochar, meanwhile, the pesticide spraying assembly sprays out impregnation liquid at the top of the stirring rod, the impregnation liquid is evenly dispersed on the surface of the biochar in a mist shape through the spraying head, stirring and liquid spraying are conducted at the same time, and therefore the biochar can make contact with the impregnation liquid in real time in the stirring process; along with rotation of the stirring rod, the impregnation liquid can better cover biochar in the whole stirring box, impregnation dead angles are reduced, stirring and liquid spraying are carried out at the same time, the diffusion and permeation process of the impregnation liquid in the biochar can be accelerated, the time needed for achieving the impregnation effect is shortened, non-uniform impregnation caused by insufficient impregnation time is prevented, and the impregnation efficiency is improved. Therefore, the dipping uniformity is improved.
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Description

Technical Field

[0001] This utility model relates to the field of organic fertilizer production technology, and in particular to a high-adsorption biochar organic fertilizer production equipment. Background Technology

[0002] Highly adsorbent biochar organic fertilizer is a type of fertilizer that combines the effects of microbial fertilizer and organic fertilizer by combining specific functional microorganisms with organic materials mainly derived from animal and plant residues that have undergone harmless treatment and composting. It has the advantages of being non-toxic, pollution-free, nutrient-rich, and having a long-lasting effect. The production process requires taking suitable biomass raw materials and human and animal excrement, weighing and mixing them with a catalyst in a certain proportion, then impregnating the mixture in an impregnating agent, then dehydrating and deoxygenating the impregnated mixture, and finally cracking and carbonizing it to obtain highly adsorbent biochar fertilizer.

[0003] However, in the production process of highly adsorbent biochar organic fertilizer, it is necessary to use an impregnation agent obtained by mixing permanganate as a treatment agent with water in a certain proportion to impregnate the biochar made from biomass raw materials and human and animal excrement. If the stirring is insufficient or the impregnation time is insufficient, the impregnation will be uneven, which will affect the adsorption effect of biochar on pollutants such as heavy metals, thereby reducing the overall performance of the product. Utility Model Content

[0004] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.

[0005] Therefore, to solve the above-mentioned technical problems, this utility model provides the following technical solution: a high-adsorption biochar organic fertilizer production device, which includes:

[0006] The main unit includes a top cover mounted on the mixing tank and a support assembly mounted on the surface of the mixing tank.

[0007] A drive unit is mounted on the top cover;

[0008] A stirring unit is mounted on a drive unit, and a spraying assembly is provided on the stirring unit.

[0009] In a preferred embodiment of the high-adsorption biochar organic fertilizer production equipment of this utility model, the support component includes a support frame, a fixing frame is installed on the support frame, and a mixing tank is installed on the fixing frame. The mixing tank is fixed by the fixing frame and the support frame, which facilitates the mixing of biochar and impregnating agent in the mixing tank.

[0010] As a preferred embodiment of the high-adsorption biochar organic fertilizer production equipment of this utility model, the surface of the mixing tank is provided with a feeding port, the bottom of the mixing tank is provided with a discharge port, and a valve is provided on the discharge port. The biochar is easily fed into the mixing tank through the feeding port, and the impregnated biochar can be discharged from the discharge port by opening the valve.

[0011] In a preferred embodiment of the high-adsorption biochar organic fertilizer production equipment of this utility model, the driving unit includes a driving motor mounted on the top of the top cover. The output end of the driving motor is connected to a first gear, and a second gear meshes with the surface of the first gear. A central tube is provided at the center of the second gear, and a connecting block is installed at the bottom end of the central tube. A drug delivery port is rotatably connected to the top end of the central tube. When the driving motor is started, the first gear rotates, which in turn drives the meshing second gear to rotate, causing the central tube to drive the connecting block to rotate. The drug delivery port is connected to a delivery pipe for the impregnating agent, which can then be delivered through the central tube to the cavity opened in the connecting block.

[0012] As a preferred embodiment of the high-adsorption biochar organic fertilizer production equipment of this utility model, the stirring unit includes a spraying component and a stirring rod. The stirring rod is rotatably connected to a connecting block, and a stirring shaft is fixed to the surface of the stirring rod. A third gear is sleeved on the top of the stirring rod, and the surface of the third gear meshes with an internal rack. The internal rack is installed on the inner wall of a ring, and the outer wall of the ring is installed in a groove opened at the bottom of the top cover. When the driving unit runs, the stirring rod and the third gear revolve around the central tube as the axis. At the same time, through the meshing of the third gear with the internal rack on the inner wall of the ring, the third gear rotates while revolving, thereby driving the stirring rod and the stirring shaft to revolve along the inner wall of the mixing tank while rotating, thus improving the stirring effect on the biochar.

[0013] As a preferred embodiment of the high-adsorption biochar organic fertilizer production equipment of this utility model, the spraying assembly includes a nozzle and a filter frame. The nozzle is installed on the bottom wall of the cavity opened in the connecting block, and the filter frame is installed at the bottom of the connecting block. The filter frame filters the dust generated during stirring, preventing dust from entering the nozzle and causing blockage. The impregnating agent in the cavity is sprayed out through the nozzle, so that the biochar stirred by the stirring rod is impregnated.

[0014] The beneficial effects of this utility model are:

[0015] During use, the drive unit drives the stirring unit to fully stir the biochar, while the spraying component sprays the impregnation liquid from the top of the stirring rod. The nozzle evenly disperses the impregnation liquid in a mist on the surface of the biochar. The stirring and spraying are carried out simultaneously, so that the biochar can come into immediate contact with the impregnation liquid during the stirring process. As the stirring rod rotates, the impregnation liquid can better cover the biochar in the entire mixing tank, reducing impregnation dead zones. The simultaneous stirring and spraying can accelerate the diffusion and penetration process of the impregnation liquid in the biochar, shorten the time required to achieve the impregnation effect, prevent uneven impregnation caused by insufficient impregnation time, and thus improve the uniformity of impregnation. Attached Figure Description

[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0017] Figure 1 This is a schematic diagram of the overall structure of the high-adsorption biochar organic fertilizer production equipment of this utility model.

[0018] Figure 2 This is a schematic diagram of the mixing tank in the high-adsorption biochar organic fertilizer production equipment of this utility model.

[0019] Figure 3 This is a schematic diagram of the stirring unit of the high-adsorption biochar organic fertilizer production equipment of this utility model.

[0020] Figure 4 This is a schematic diagram of the spraying component of the high-adsorption biochar organic fertilizer production equipment of this utility model.

[0021] Figure 5 This is a schematic cross-sectional view of the overall structure of the high-adsorption biochar organic fertilizer production equipment of this utility model.

[0022] In the diagram: 100, mixing tank; 101, discharge port; 102, outlet; 103, valve;

[0023] 200. Drive unit; 201. Drive motor; 202. First gear; 203. Second gear; 204. Central tube; 205. Connecting block; 206. Drug delivery port;

[0024] 300. Mixing unit; 301. Spraying assembly; 3011. Nozzle; 3012. Filter frame; 302. Mixing rod; 303. Mixing shaft; 304. Third gear; 305. Internal rack; 306. Ring;

[0025] 400. Top cover;

[0026] 500, Support component; 501, Support frame; 502, Fixing frame. Detailed Implementation

[0027] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0028] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0029] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0030] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not adhering to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth.

[0031] Reference Figure 1-5 This is the first embodiment of the present invention, which provides a highly adsorbent biochar organic fertilizer production device, the structure of which includes:

[0032] A mixing tank 100 is provided, with a top cover 400 installed on it. A support assembly 500 is installed on the surface of the mixing tank 100. The support assembly 500 includes a support frame 501, a fixing frame 502 is installed on the support frame 501, and the mixing tank 100 is installed on the fixing frame 502. A discharge port 101 is provided on the surface of the mixing tank 100, and a discharge port 102 is provided at the bottom of the mixing tank 100. A valve 103 is provided on the discharge port 102. The mixing tank 100 is installed and fixed by the fixing frame 502 and the support frame 501, which facilitates the mixing of biochar and impregnating agent in the mixing tank 100. Biochar is put into the mixing tank 100 through the discharge port 101, and the impregnated biochar can be discharged from the discharge port 102 by opening the valve 103.

[0033] A drive unit 200 is mounted on a top cover 400. The drive unit 200 includes a drive motor 201, which is mounted on the top of the top cover 400. The output end of the drive motor 201 is connected to a first gear 202. A second gear 203 meshes with the surface of the first gear 202. A central tube 204 is provided at the center of the second gear 203. A connecting block 205 is installed at the bottom end of the central tube 204. A drug delivery port 206 is rotatably connected to the top end of the central tube 204. When the drive motor 201 is started, the first gear 202 rotates, which in turn drives the meshing second gear 203 to rotate. This causes the central tube 204 to drive the connecting block 205 to rotate. The drug delivery port 206 connects to the delivery pipe of the impregnating agent, and the impregnating agent can be delivered through the central tube 204 to the cavity opened in the connecting block 205.

[0034] A mixing unit 300 is mounted on a drive unit 200 and includes a spraying assembly 301. The mixing unit 300 comprises the spraying assembly 301 and a mixing rod 302. The mixing rod 302 is rotatably connected to a connecting block 205. A mixing shaft 303 is fixed to the surface of the mixing rod 302. A third gear 304 is fitted onto the top of the mixing rod 302, and the surface of the third gear 304 meshes with an internal rack 305. The internal rack 305 is mounted on the inner wall of a ring 306, and the outer wall of the ring 306 is mounted in a groove at the bottom of the top cover 400. The spraying assembly 301 includes a nozzle 3011 and a filter frame 3012. The nozzle 3011... The filter frame 3012 is installed on the bottom wall of the cavity opened in the connecting block 205. When the drive unit 200 is running, the stirring rod 302 and the third gear 304 revolve around the central tube 204. At the same time, the third gear 304 meshes with the internal rack 305 on the inner wall of the ring 306, so that the third gear 304 rotates while revolving, thereby driving the stirring rod 302 and the stirring shaft 303 to revolve along the inner wall of the mixing tank 100 while rotating on their own axis, so as to make the stirring effect on biochar better. The impregnating agent in the cavity is sprayed out through the nozzle 3011, so that the biochar stirred by the stirring rod 302 is impregnated.

[0035] During use, biochar is first put into mixing tank 100 through feeding port 101, and then the impregnating agent is connected to the impregnating agent delivery pipe through delivery port 206. The impregnating agent is delivered to the cavity opened in connecting block 205 through central tube 204 and sprayed onto biochar through nozzle 3011. The drive motor 201 is started to make the first gear 202 rotate, which in turn drives the meshing second gear 203 to rotate, causing central tube 204 to drive connecting block 205 to rotate.

[0036] Then, the connecting block 205 drives the stirring rod 302 and the third gear 304 to revolve around the central tube 204. At the same time, the third gear 304 meshes with the internal rack 305 on the inner wall of the ring 306, so that the third gear 304 revolves and rotates at the same time. This drives the stirring rod 302 and the stirring shaft 303 to revolve and rotate along the inner wall of the mixing tank 100, so that the stirring effect on the biochar is better.

[0037] Finally, the impregnating agent sprayed from the nozzle 3011 is applied to the top of the stirring rod 302, impregnating the biochar area stirred by the stirring rod 302. At the same time, the filter frame 3012 can filter the dust generated during the stirring process, preventing dust from clogging the nozzle 3011. Opening the valve 103 allows the impregnated biochar to be discharged from the discharge port 102.

[0038] It is worth noting that the entire device is controlled by a controller. Since the controller is a common device and belongs to existing mature technology, its electrical connection relationship and specific circuit structure will not be described in detail here.

[0039] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A high-adsorption biochar organic fertilizer production equipment, characterized in that: The utility model relates to a kind of pesticide mixing tank, including, Mixing tank (100), top cover (400) is installed on the mixing tank (100), support assembly (500) is installed on the surface of the mixing tank (100); Driving unit (200), the driving unit (200) is installed on top cover (400); Stirring unit (300), the stirring unit (300) is installed on driving unit (200), and spray assembly (301) is provided on the stirring unit (300).

2. The high adsorptive biochar organic fertilizer production equipment according to claim 1, characterized in that: The support assembly (500) includes support frame (501), and the fixed frame (502) is installed on the support frame (501), and the mixing tank (100) is installed on the fixed frame (502).

3. The high adsorptive biochar organic fertilizer production equipment according to claim 2, characterized in that: The surface of the mixing tank (100) is provided with a discharging port (101), and the bottom of the mixing tank (100) is provided with a discharge port (102), and the discharge port (102) is provided with a valve (103).

4. The high adsorptive biochar organic fertilizer production equipment according to claim 1, characterized in that: The driving unit (200) includes driving motor (201), and the driving motor (201) is installed on the top of top cover (400), and the output end of the driving motor (201) is connected with first gear (202), and the surface of the first gear (202) is engaged with second gear (203), and the center of the second gear (203) is provided with center tube (204), and the bottom end of the center tube (204) is installed with connecting block (205), and the top end of the center tube (204) is rotatably connected with medicine inlet (206).

5. The high adsorptive biochar organic fertilizer production equipment according to claim 4, characterized in that: The stirring unit (300) includes spray assembly (301) and stirring rod (302), and the stirring rod (302) is rotatably connected to connecting block (205), and the surface of the stirring rod (302) is fixed with stirring shaft (303), and the top end of the stirring rod (302) is sleeved with third gear (304), and the surface of the third gear (304) is engaged with internal gear rack (305), and the internal gear rack (305) is installed on the inner wall of circular ring (306), and the outer wall of the circular ring (306) is installed in the groove opened in the bottom of top cover (400).

6. The high adsorptive biochar organic fertilizer production equipment according to claim 5, characterized in that: The spray assembly (301) includes spray head (3011) and filter frame (3012), and the spray head (3011) is installed in the bottom wall of the cavity opened in connecting block (205), and the filter frame (3012) is installed at the bottom of connecting block (205).