Energy-saving and consumption-reducing device of environment-friendly electromagnetic iron remover
By designing an environmentally friendly energy-saving and consumption-reducing device for the electromagnetic separator, the problem of temperature rise caused by the inability of cooling water to circulate was solved. This achieved uniform coverage and rapid cooling of the cooling water, reducing the energy consumption of the electromagnetic separator. Furthermore, the energy-saving effect was further improved by cleaning up the iron blocks.
Patent Information
- Application Number
- CN202520178610.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-28
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2035-01-28
AI Technical Summary
Traditional electromagnetic separators, after working for a period of time, suffer from increased temperature due to the inability of cooling water to circulate, resulting in ineffective cooling and increased energy consumption.
An environmentally friendly, energy-saving electromagnetic separator was designed. The cooling water is circulated through a circulation device, and the cooling water is rapidly cooled by a cooling device. The iron removal device removes iron blocks from the conveyor belt, reducing weight and improving cooling efficiency.
It achieves uniform coverage and rapid cooling of cooling water, reduces the energy consumption of the electromagnetic separator, improves cooling efficiency, and further enhances energy saving by removing iron blocks, thus reducing the weight of the device.
Smart Images

Figure CN223862019U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of electromagnetic iron remover, concretely is energy -conserving and consumption -reducing device of environmental protection type electromagnetic iron remover. BACKGROUND
[0002] The iron remover is divided into flat plate magnetic separator, flat plate iron remover and other equipment, is the equipment that can produce strong magnetic field attractive force, it can remove the ferromagnetic impurities mixed in the material, to ensure that the crusher, grinding machine and other mechanical equipment in the conveying system work safely and normally, can effectively prevent the accident of the big, long iron piece from cracking the conveying belt, also can significantly improve the raw material grade, according to its iron unloading mode, can be divided into manual iron unloading, automatic iron unloading and program control iron unloading and other various working modes, due to the different use occasions and magnetic circuit structure, various series of products are formed;
[0003] Traditional in the cooling of electromagnetic iron remover, since the cooling water in the electromagnetic iron remover cannot circulate, this makes the temperature of the cooling water in the electromagnetic iron remover increase after working for a period of time, at this time, the electromagnetic iron remover cannot be effectively cooled, thereby increasing the energy consumption of the electromagnetic iron remover. UTILITY MODEL CONTENTS
[0004] In view of the defects of the prior art, the utility model provides an energy -conserving and consumption -reducing device of environmental protection type electromagnetic iron remover, solves the problems that the cooling water in the electromagnetic iron remover cannot circulate when the traditional electromagnetic iron remover is cooled, which makes the temperature of the cooling water in the electromagnetic iron remover increase after working for a period of time, at this time, the electromagnetic iron remover cannot be effectively cooled, thereby increasing the energy consumption of the electromagnetic iron remover.
[0005] To achieve the above object, the utility model is realized by the following technical scheme: an energy -conserving and consumption -reducing device of environmental protection type electromagnetic iron remover, comprising a box, the outer wall both sides of the box are equipped with connecting frame, the outer wall of the box is equipped with the iron removal device, the lower side of the one side of the box is equipped with the circulating device, the circulating device includes: electromagnetic iron remover, is installed in the inside of the box;Collecting box, is fixedly connected to the outer wall of the box through bolt one side;Water pump, is fixedly connected to the outer wall of the collecting box away from the box one side through bolt;Water inlet pipe, penetrates the inner wall of the electromagnetic iron remover, and is communicated with the output end of the water pump, the outer wall of the water inlet pipe penetrates the upper side of the box near the water pump;Drain pipe, is communicated in the tail end of the water inlet pipe, and both ends are located in the inside of the box and the collecting box respectively;Spray head, is set up multiple, and all equidistantly communicated in the one end of the drain pipe located in the inside of the collecting box;Wherein, the water pump transports the cooling water in the inside of the collecting box to the inside of the electromagnetic iron remover through the water inlet pipe, then backflows to the inside of the collecting box through multiple spray heads in the tail end of the drain pipe.
[0006] Preferably, a valve is communicated below one side of the collecting box.
[0007] Preferably, a plurality of radiating fins are equidistantly mounted on the bottom of the collecting box.
[0008] Preferably, a cooling device is arranged above the collecting box, the cooling device comprising: a first servo motor fixedly connected to the top of the collecting box by bolts; a fan blade rotatably connected to the inner wall of the collecting box by a bearing and fixedly connected to the output end of the first servo motor by bolts; a filter screen fixedly connected to one side of the collecting box by bolts; a shutter arranged on the side of the filter screen close to the spray head and fixedly connected to the side of the inner wall of the collecting box away from the drain pipe; wherein the first servo motor drives the fan blade to cool the cooling water in the collecting box, and the cold air enters the inside of the collecting box through the filter screen.
[0009] Preferably, the iron removing device comprises: a plurality of first supporting plates arranged and mounted on the outer wall of the box body; a plurality of horizontal rollers rotatably connected to the inner walls of the plurality of first supporting plates by bearings; a conveying belt abutting against the outer walls of the plurality of horizontal rollers; two second supporting plates fixedly connected to the outer wall of the box body by bolts; a driving roller rotatably connected between the two second supporting plates and abutting against the outer wall of the conveying belt; a second servo motor fixedly connected to the outer wall of the second supporting plate away from the collecting box by bolts and having an output end fixedly connected to one end of the driving roller; and a baffle fixedly connected to the outer wall of the box body by bolts and abutting against the outer wall of the conveying belt; wherein when the second servo motor drives the driving roller to rotate along the second supporting plates, the conveying belt starts to move along the outer walls of the plurality of horizontal rollers through the driving roller, and the baffle blocks and scrapes the iron blocks on the outer wall of the conveying belt.
[0010] Beneficial effects
[0011] The utility model provides an environmental protection type electromagnetic iron remover energy -conserving and loss -reducing device.
[0012] Through the cooling device, the cooling water can be quickly cooled, so that the electromagnetic iron remover can be continuously cooled, avoiding the long cooling time of the cooling water, thereby increasing the energy consumption of the electromagnetic iron remover. BRIEF DESCRIPTION OF DRAWINGS
[0013] Figure 1 is a structural schematic view of the utility model;
[0014] Figure 2 is a sectional view of the utility model; Figure 1
[0015] Figure 3 is a right view of the middle box body; Figure 1
[0016] Figure 4 is a structural schematic view of the collecting box, water pump and water inlet pipe; Figure 2
[0017] Figure 5 is a structural schematic view of the drain pipe, spray head and filter screen; Figure 2
[0018] Figure 6 is a structural schematic view of the collecting box, first servo motor and fan blade; Figure 2
[0019] Figure 7 is a structural schematic view of the collecting box, valve and heat sink; Figure 2
[0020] Figure 8 is a structural schematic view of the first supporting plate, cross rod and conveying belt; Figure 2
[0021] Figure 9 is a structural schematic view of the box body, electromagnetic iron remover and connecting frame; Figure 2
[0022] Figure 10 is a structural schematic view of the second supporting plate, driving roller and second servo motor. Figure 1 In the drawing: 1, box body; 2, circulating device; 21, electromagnetic iron remover; 22, collecting box; 221, valve; 222, heat sink; 23, water pump; 24, water inlet pipe; 25, drain pipe; 26, spray head; 3, cooling device; 31, first servo motor; 32, fan blade; 33, filter screen; 34, shutter; 4, iron removing device; 41, first supporting plate; 42, cross roller; 43, conveying belt; 44, second supporting plate; 45, driving roller; 46, second servo motor; 47, baffle; 5, connecting frame.
[0023] DETAILED DESCRIPTION
[0024] Clearly, the described embodiments are merely a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0025] By the person skilled in the art, the parts in the case are sequentially connected, and the specific connection and operation sequence should be referred to the following working principle, and the detailed connection means is the commonly known technology in the art, and the following mainly introduces the working principle and process.
[0026] In the prior art, when the electromagnetic iron remover is cooled, the cooling water in the electromagnetic iron remover cannot circulate, so that the temperature of the cooling water in the electromagnetic iron remover increases after the electromagnetic iron remover works for a period of time, and the electromagnetic iron remover cannot be effectively cooled at this time, thereby increasing the energy consumption of the electromagnetic iron remover.
[0027] Therefore, the present application provides an environmental protection type electromagnetic iron remover energy saving and consumption reducing device, which can ensure that the cooling water uniformly covers the parts to be cooled through the circulation of the cooling water after the worker adds the cooling water into the electromagnetic iron remover, thereby improving the cooling efficiency.
[0028] Embodiment one: by Figure 1 、 2 , 4, 5, 6, 7 and 9, the environmental protection type electromagnetic iron remover energy saving and consumption reducing device comprises a box body 1, connecting frames 5 are installed on both sides of the outer wall of the box body 1, an iron removal device 4 is arranged on the outer wall of the box body 1, a circulation device 2 is arranged below one side of the box body 1, the circulation device 2 comprises: an electromagnetic iron remover 21, which is installed in the interior of the box body 1; a collecting box 22, which is fixedly connected to one side of the outer wall of the box body 1 through bolts; a water pump 23, which is fixedly connected to one side of the outer wall of the collecting box 22 away from the box body 1 through bolts; a water inlet pipe 24, which penetrates the inner wall of the electromagnetic iron remover 21 and is in communication with the output end of the water pump 23, the outer wall of the water inlet pipe 24 penetrates one side of the box body 1 above the water pump 23; a drain pipe 25, which is in communication with the end of the water inlet pipe 24 and is located in the interiors of the box body 1 and the collecting box 22 at both ends; a plurality of spray heads 26, which are arranged and are in equal distance communication with one end of the drain pipe 25 located in the interior of the collecting box 22; wherein the water pump 23 delivers the cooling water in the interior of the collecting box 22 to the interior of the electromagnetic iron remover 21 through the water inlet pipe 24, and then the cooling water flows back to the interior of the collecting box 22 through the plurality of spray heads 26 at the end of the drain pipe 25;
[0029] In the implementation process, it is worth pointing out that the model of the water pump 23 is XBD6.0 / 10G-GDL, and the workers fix the box 1 to the external support equipment through the connecting frames 5 on both sides of the box 1, so that the electromagnetic iron remover 21 can be kept stable during operation. The through holes are processed on both sides of the box 1, and the workers connect the two ends of the electromagnetic iron remover 21 to the wires through the through holes, so that the electromagnetic iron remover 21 is connected to the power supply and the control signal transmission through the wires. Through the recycling of the cooling water by the circulating device 2, the demand for fresh water can be reduced, thereby achieving significant environmental benefits.
[0030] Further, the valve 221 is communicated with the lower side of the collecting box 22.
[0031] In the implementation process, it is worth pointing out that before the electromagnetic iron remover 21 is cooled, the workers open the valve 221 to add cooling water to the inside of the collecting box 22. When the cooling water in the collecting box 22 is used for several times, the workers open the valve 211 to discharge the cooling water from the inside of the collecting box 22, and then add new cooling water through the valve 221.
[0032] Further, a plurality of heat dissipation fins 222 are installed equidistantly at the bottom of the collecting box 22.
[0033] In the implementation process, it is worth pointing out that when the cooling water circulates to cool the electromagnetic iron remover 21, the cooling water can be cooled through the plurality of heat dissipation fins 222, so as to avoid the temperature of the cooling water being too high to reduce the cooling effect.
[0034] Specifically, when the power supply is turned on to control the electromagnetic iron remover 21 to work, the water pump 23 is started by the external power supply. After the water pump 23 is powered on, the cooling water in the collecting box 22 is pumped into the inside of the water inlet pipe 24. The cooling water enters the inside of the electromagnetic iron remover 21 through the water inlet pipe 24 under the action of the water pump 23. Then, the electromagnetic iron remover 21 is cooled through the water inlet pipe 24 through the heat conduction principle. The material of the water inlet pipe 24 is not limited, and should meet the requirements that the electromagnetic iron remover 21 will not be short-circuited, so as to achieve the purpose of energy saving and consumption reduction. When the cooling is completed, the cooling water flows into the inside of the plurality of nozzles 26 through the inside of the drain pipe 25, and finally is sprayed out and falls to the bottom of the collecting box 22 through the plurality of nozzles 26. At the same time, the cooling water contacts the plurality of heat dissipation fins 222, and the plurality of heat dissipation fins 222 transmit the heat of the cooling water to the outer wall of the collecting box 22, so as to reduce the temperature of the cooling water.
[0035] Example two: by Figure 1 , 2As can be seen from FIGS. 5 and 6, the upper portion of the collecting box 22 is provided with a cooling device 3, which comprises a first servo motor 31 of ECMA-E11320RS fixedly connected to the top of the collecting box 22 by bolts, a fan blade 32 rotatably connected to the inner wall of the collecting box 22 by a bearing and fixedly connected to the output end of the first servo motor 31 by bolts, a filter screen 33 fixedly connected to one side of the collecting box 22 by bolts, and a shutter 34 arranged on the side of the filter screen 33 close to the spray head 26 and fixedly connected to the inner wall of the collecting box 22 away from the drain pipe 25. The first servo motor 31 drives the fan blade 32 to cool the cooling water in the collecting box 22, and the cool air enters the inside of the collecting box 22 through the filter screen 33.
[0036] In the specific implementation process, it is worth noting that the mesh number of the filter screen 33 is not limited and can meet the use requirements. The filter screen 33 can block and remove dust in the external air. The top of the collecting box 22 is provided with openings on both sides. After the cooling water is cooled by the cool air, the hot air is discharged through the openings on both sides of the top of the collecting box 22. The shutter 34 can block the cooling water, and the highest point of the water level in the collecting box 22 should be lower than the lowest point of the filter screen 33. The water level of the cooling water in the collecting box 22 can be selected according to the actual use requirements, which will not be described here. Those skilled in the art should understand it in a broad sense, so as to avoid the cooling water overflowing through the filter screen 33. When the fan blade 32 rotates, the air in the collecting box 22 can be discharged through the openings on the top of the collecting box 22. At this time, the external air can enter the inside of the collecting box 22 through the filter screen 33, so as to accelerate the air flow rate in the collecting box 22, so as to cool and cool the cooling water.
[0037] Specifically, on the basis of the above-mentioned embodiment one, the external cool air can enter the inside of the collecting box 22 through the filter screen 33. After the cooling water is sprayed from the plurality of spray heads 26 and falls to the bottom of the collecting box 22, the worker starts the first servo motor 31 through the external power supply. After the first servo motor 31 is powered on, the output end starts to rotate. At the same time, the fan blade 32 is affected by the rotation of the output end of the first servo motor 31 and starts to rotate along the inner wall of the collecting box 22 through the bearing. The air in the collecting box 22 can be discharged through the openings on the top of the collecting box 22. At this time, the external air can enter the inside of the collecting box 22 through the filter screen 33, so as to accelerate the air flow rate in the collecting box 22, so as to cool and cool the cooling water. In this way, the cooling water can be cooled. In combination with the plurality of heat dissipation fins 222, the cooling effect can be further improved. After the cooling water is cooled, the worker repeatedly uses the cooling water through the circulating device 2.
[0038] Embodiment three: Figure 1、 2 As can be seen from 3, 8, 9 and 10, the iron removing device 4 comprises: a plurality of first supporting plates 41, which are arranged on the outer wall of the box 1; a plurality of horizontal rollers 42, which are rotatably connected to the inner wall of the plurality of first supporting plates 41 through bearings; a conveying belt 43, which abuts against the outer wall of the plurality of horizontal rollers 42; two second supporting plates 44, which are fixedly connected to the outer wall of the box 1 on one side through bolts; a driving roller 45, which is rotatably connected between the two second supporting plates 44 through a bearing and abuts against the outer wall of the conveying belt 43; and a second servo motor 46, which is fixedly connected to the outer wall of the second supporting plate 44 away from the collecting box 22 on one side through a bolt and has an output end fixedly connected to one end of the driving roller 45. A baffle plate 47 is fixedly connected to the outer wall of the box 1 through a bolt and abuts against the outer wall of the conveying belt 43. When the second servo motor 46 drives the driving roller 45 to rotate between the two second supporting plates 44, the conveying belt 43 starts to be driven by the driving roller 45 to move along the outer wall of the plurality of horizontal rollers 42, and the baffle plate 47 blocks and scrapes the iron blocks on the outer wall of the conveying belt 43.
[0039] In the specific implementation process, it is worth noting that the model of the second servo motor 46 is ECMA-E11320RS, and the protruding length of the two horizontal rollers 42 on one side of the bottom of the box 1 is less than that of the two horizontal rollers 42 on one side of the top of the box 1. This makes the distance between the conveying belt 43 on one side of the bottom of the box 1 and the bottom of the box 1 smaller, so that the iron blocks can be adsorbed on the outer wall of the conveying belt 43 on one side of the bottom of the box 1 by the electromagnetic iron remover 21.
[0040] Specifically, on the basis of the above embodiment one, when the electromagnetic iron remover 21 is working, the iron blocks are affected by the adsorption of the electromagnetic iron remover 21 and abut against the outer wall of the conveying belt 43 on one side of the bottom of the electromagnetic iron remover 21. Then the worker starts the second servo motor 46 through an external power supply. After the second servo motor 46 is powered on, the output end starts to rotate. At this time, the driving roller 45 is affected by the rotation of the output end of the second servo motor 46 and starts to rotate between the two second supporting plates 44 through the bearing. At this time, the conveying belt 43 is affected by the rotation of the driving roller 45 and starts to move along the outer wall of the driving roller 45. When the conveying belt 43 moves, it drives the plurality of horizontal rollers 42 to rotate between the plurality of first supporting plates 41. At the same time, the iron blocks abutting against the outer wall of the conveying belt 43 on one side of the bottom of the electromagnetic iron remover 21 are driven by the conveying belt 43. When the iron blocks contact the baffle plate 47, the baffle plate 47 blocks and scrapes the iron blocks. The blocked iron blocks cannot move with the conveying belt 43 and are separated from the outer wall of the conveying belt 43. In this way, the removal of the iron blocks is completed. By removing the iron blocks, the weight of the iron blocks collected by the energy-saving and consumption-reducing device of the environment-friendly electromagnetic iron remover can be reduced, and the problem of thickness stacking of the iron blocks, which leads to a decrease in adsorption capacity, can be avoided, so as to further improve the energy-saving effect.
[0041] It is to be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus. An element proceeded by "comprises a... " does not, without more constraints, preclude the existence of additional identical elements in the process, method, article, or apparatus that comprises the element.
[0042] In the present application, unless otherwise explicitly specified and limited, the terms "mounting", "setting", "connecting", "fixing", "screw connecting" and the like should be understood in a broad sense, for example, can be fixed connection, can also be detachable connection, or integrated; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be the internal communication of two elements or the interaction relationship of two elements, unless otherwise explicitly limited, the above terms in the present application can be understood according to the specific meaning of the above terms by the person skilled in the art according to the specific circumstances.
[0043] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and variations can be made in these embodiments without departing from the principles and spirit of the present application, the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. An environmentally friendly electromagnetic separator energy-saving and consumption-reducing device, comprising a housing (1), characterized in that: Connecting frames (5) are installed on both sides of the outer wall of the box (1), an iron removal device (4) is provided on the outer wall of the box (1), and a circulation device (2) is provided on the lower side of one side of the box (1). The circulation device (2) includes: An electromagnetic iron separator (21) is installed inside the housing (1); The collection box (22) is fixedly connected to one side of the outer wall of the box body (1) by bolts; A water pump (23) is fixedly connected to the outer wall of the collection box (22) on the side away from the box body (1) by bolts; The water inlet pipe (24) passes through the inner wall of the electromagnetic iron separator (21) and is connected to the output end of the water pump (23). The outer wall of the water inlet pipe (24) passes through the upper part of the box (1) near the water pump (23). The drain pipe (25) is connected to the end of the inlet pipe (24), and its two ends are located inside the box (1) and the collection box (22) respectively; Multiple nozzles (26) are provided, and each nozzle is equidistantly connected to one end of the drain pipe (25) located inside the collection box (22); The water pump (23) delivers the cooling water inside the collection tank (22) to the inside of the electromagnetic separator (21) through the water inlet pipe (24), and then returns it to the inside of the collection tank (22) through multiple nozzles (26) at the end of the drain pipe (25).
2. The environmentally friendly electromagnetic separator energy-saving and consumption-reducing device according to claim 1, characterized in that: A valve (221) is connected to the lower side of the collection box (22).
3. The environmentally friendly electromagnetic separator energy-saving and consumption-reducing device according to claim 1, characterized in that: The bottom of the collection box (22) is equipped with multiple heat sinks (222) at equal intervals.
4. The environmentally friendly electromagnetic separator energy-saving and consumption-reducing device according to claim 1, characterized in that: A cooling device (3) is provided above the collection box (22), and the cooling device (3) includes: The first servo motor (31) is fixedly connected to the top of the collection box (22) by bolts; The fan blade (32) is rotatably connected to the inner wall of the collection box (22) via a bearing, and is fixedly connected to the output end of the first servo motor (31) via bolts; The filter screen (33) is fixedly connected to one side of the collection box (22) by bolts; A baffle (34) is provided on the side of the filter screen (33) near the nozzle (26) and is fixedly connected to the inner wall of the collection box (22) away from the drain pipe (25); The first servo motor (31) drives the fan blades (32) to cool the cooling water inside the collection box (22), and the cold air enters the inside of the collection box (22) through the filter screen (33).
5. The environmentally friendly electromagnetic separator energy-saving and consumption-reducing device according to claim 1, characterized in that: The iron removal device (4) includes: The first support plate (41) is provided in multiple ways, and all of them are installed on the outer wall of the box (1); Multiple horizontal rollers (42) are provided, and each is rotatably connected to the inner wall of multiple first support plates (41) via bearings; The conveyor belt (43) is pressed against the outer wall of the plurality of said horizontal rollers (42); The second support plate (44) is provided in two parts, and both are fixedly connected to one side of the outer wall of the box (1) by bolts; The drive roller (45) is rotatably connected between the two second support plates (44) via bearings and abuts against the outer wall of the conveyor belt (43); The second servo motor (46) is fixedly connected to the outer wall of the second support plate (44) on the side away from the collection box (22) by bolts, and its output end is fixedly connected to one end of the drive roller (45); The baffle (47) is fixedly connected to the outer wall of the box (1) by bolts and fits against the outer wall of the conveyor belt (43); When the second servo motor (46) drives the drive roller (45) to rotate between the second support plates (44), the conveyor belt (43) starts to move along the outer wall of multiple horizontal rollers (42) through the drive roller (45), and the baffle (47) blocks and scrapes the iron blocks on the outer wall of the conveyor belt (43).