Sorting turntable assembly and sorting device for large cylindrical batteries

By adopting a single-layer mounting plate structure in the large cylindrical battery sorting device, using a bearing seat and a cylinder to fit a rotating shaft, and fixing it with a limiting surface, the problem of the complexity of the double-layer mounting plate structure is solved, thus achieving structural simplification and cost reduction.

CN223862306UActive Publication Date: 2026-02-03ZHUHAI TITANS NEW POWER ELECTRONICS CO LTD
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Patent Information

Application Number
CN202520175148.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-26
Publication Date
2026-02-03
Estimated Expiration
2035-01-26

AI Technical Summary

Technical Problem

The existing large cylindrical battery sorting device has a complex double-layer mounting plate structure, which is difficult and costly to manufacture.

Method used

The single-layer mounting plate structure is adopted. The shaft cylinder is fixed at the bottom of the bearing housing, the rotating shaft is sleeved inside the shaft cylinder, and the rotating disk and gear disk are fixed on the rotating shaft. The rotating shaft is fixed by the limiting surface of the bearing housing and the stepped groove, which simplifies the structure and reduces the processing difficulty and cost.

Benefits of technology

It effectively simplifies the structure of the sorting device, reduces processing difficulty and cost, avoids skewness and vibration of the rotating shaft, and improves stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a sorting turntable assembly for large cylindrical batteries. The sorting turntable assembly comprises a bearing seat mounted on a single-layer mounting plate, and a rotating shaft mounted between the bearing seat through a bearing, a shaft barrel is fixed to the bottom of the bearing seat, located on the bottom face of the single-layer mounting plate and extends downwards, and a rotating shaft is sleeved with the shaft barrel. One end of the rotating shaft extends to the top surface of the single-layer mounting plate, and a rotating disc is fixed on the rotating shaft; the other end of the rotating shaft extends out of the shaft barrel and fixes the gear disc; the gear disc rotates to drive the rotating shaft to rotate relative to the shaft barrel. The rotating shaft is only installed on one single-layer installation plate, the rotating disc and the gear disc fixed to the two ends of the rotating shaft can be stabilized, the rotating shaft is prevented from inclining and vibrating, the structure of the sorting device is effectively simplified, and the machining difficulty and the machining cost of the sorting device are reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to big cylinder battery sorting technical field especially, it is a kind of sorting turntable subassembly and sorting device for big cylinder battery. BACKGROUND

[0002] After big cylinder battery production is completed, big cylinder battery needs to be sorted and collected.The sorting device of big cylinder battery in prior art adopts double-layer mounting plate structure, installs rotating shaft between upper mounting plate and lower mounting, rotating shaft is installed with upper mounting plate through bearing, and rotating shaft is installed with lower mounting plate through bearing.Rotating disc is fixed on rotating shaft located on the top surface of upper mounting plate;gear disc is fixed on rotating shaft located on the bottom surface of lower mounting plate, and gear disc drives rotating shaft to rotate, thereby driving rotating disc to rotate to sort big cylinder battery.

[0003] The sorting device of big cylinder battery in prior art adopts double-layer mounting plate structure, and there are problems of complex structure, great processing difficulty and high processing cost. INVENTION CONTENTS

[0004] The utility model provides a kind of sorting turntable subassembly and sorting device for big cylinder battery to solve the technical problem that the sorting device of existing big cylinder battery adopts double-layer mounting plate structure, there is complex structure, great processing difficulty and high processing cost.

[0005] One aspect of the utility model is to provide a sorting turntable subassembly for big cylinder battery, which comprises: a bearing seat mounted on a single-layer mounting plate, and a rotating shaft mounted between the bearing seat through a bearing;

[0006] Wherein, the bottom of the bearing seat is fixed with a shaft cylinder, the shaft cylinder is located at the bottom surface of the single-layer mounting plate and extends downward, and the rotating shaft is sleeved in the shaft cylinder;

[0007] Wherein, one end of the rotating shaft extends to the top surface of the single-layer mounting plate, and a rotating disc is fixed on the rotating shaft;The other end of the rotating shaft extends out of the shaft cylinder and is fixed with a gear disc;

[0008] The gear disc rotates to drive the rotating shaft to rotate relative to the shaft cylinder, and the rotating shaft drives the rotating disc to rotate.

[0009] In a preferred embodiment, a bearing is mounted between the end of the rotating shaft fixed with the gear disc and the shaft cylinder.

[0010] In a preferred embodiment, a stepped groove is formed in the single-layer mounting plate, and the bearing seat is embedded in the stepped groove and fixed with the single-layer mounting plate.

[0011] In a preferred embodiment, the inner side of the stepped groove is provided with a first limiting surface; the outer side of the bearing seat is provided with a second limiting surface.

[0012] The bearing seat is embedded in the stepped groove, and the first limiting surface is in contact with the second limiting surface.

[0013] Another aspect of the utility model provides a sorting device for large cylindrical battery, the sorting device includes single layer mounting plate and the sorting turntable assembly of the utility model provides;

[0014] The bottom surface of the single layer mounting plate is fixed with a driver, the driver includes a driver gear plate, the driver gear plate is engaged with the sorting turntable assembly, or is engaged with the sorting turntable assembly through a gear set.

[0015] In a preferred embodiment, the bottom surface of the single layer mounting plate is fixed with a driver frame; the driver is installed on the driver frame.

[0016] In a preferred embodiment, the bottom surface of the single layer mounting plate is fixed with a limiting frame, the limiting gear plate is rotatably installed on the limiting frame; the limiting gear plate is engaged with the sorting turntable assembly.

[0017] In a preferred embodiment, the single layer mounting plate has a hollow structure, and a gantry is fixed on the top surface of the single layer mounting plate corresponding to the position of the hollow structure.

[0018] Compared with the prior art, the utility model has the following beneficial effects:

[0019] The sorting turntable assembly and the sorting device for large cylindrical battery have the following advantages: the bearing seat is installed on the single layer mounting plate, the rotating shaft is installed on the bearing seat, a shaft cylinder is fixed at the bottom of the bearing seat, the rotating shaft is sleeved in the shaft cylinder, one end of the rotating shaft extends to the top surface of the single layer mounting plate and is fixed with a rotating disc, and the other end of the rotating shaft extends out of the shaft cylinder and is fixed with a gear plate.

[0020] The utility model provides a sorting turntable subassembly and sorting device for big cylinder battery, the single layer mounting plate is equipped with the ladder groove, bearing seat is embedded in the ladder groove with single layer mounting plate fixed, the inside surface of ladder groove is provided with first limit surface, the outside surface of bearing seat is provided with second limit surface, bearing seat is embedded in the ladder groove, and first limit surface and second limit surface are pasted, thereby further firm the rotation disc and gear disc of both ends fixed of rotating shaft, avoid rotating shaft skew, vibration, avoid bearing seat and single layer mounting plate to separate. BRIEF DESCRIPTION OF DRAWINGS

[0021] In order to more clearly illustrate the specific embodiment of the utility model or the technical scheme in prior art, the following will be to the specific embodiment or the prior art description needed to use the drawing briefly introduced. Obviously, the drawing in the following description is some implementation of the utility model, and for the person skilled in the art, under the premise of not paying the creative labor, other drawings can also be obtained according to these drawings.

[0022] Figure 1 It is the structure schematic view of the sorting device for big cylinder battery of the utility model.

[0023] Figure 2 It is the view of the single layer mounting plate bottom surface of the sorting device for big cylinder battery of the utility model under the visual angle.

[0024] Figure 3 It is the partial structure schematic view of the single layer mounting plate of the utility model.

[0025] Figure 4 It is the structure schematic view of the third sorting turntable subassembly of the utility model.

[0026] The following are the reference numerals:

[0027] 1, single layer mounting plate;101, ladder groove;1011, first limit surface;

[0028] 2, driver;201, driver frame;202, driver gear disc;

[0029] 3, feeding assembly;4, transmission gear;5, sorting turntable subassembly;6, auxiliary feeding assembly;7, first discharge assembly;8, second discharge assembly;9, third discharge assembly;

[0030] 501, first gear disc;601, second gear disc;701, third gear disc;801, fourth gear disc;901, fifth gear disc;301, sixth gear disc;

[0031] 502, rotating shaft;503, bearing seat;504, shaft cylinder;505, rotation disc;506, bearing;5031, second limit surface;

[0032] 10. Limiting frame; 1001. Limiting gear disc;

[0033] L, Gantry frame; K, Hollowed-out structure. Detailed Implementation

[0034] In the description of this utility model, it should be understood that if terms such as "center," "inner," "outer," "axial," "radial," and "circumferential" appear, indicating orientation or positional relationship, unless otherwise specified, they are understood to be based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0035] Furthermore, features specified with "first" or "second" for descriptive purposes only should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Features specified with "first" or "second" may explicitly or implicitly include at least one of the specified features. The description of "multiple" generally means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0036] In this utility model, unless otherwise explicitly specified and limited, terms such as "installation," "connection," "joining," and "fixing" should be interpreted broadly. For example, a connection can be fixed, detachable, or integral; it can be mechanical or electrical; it can be direct or indirect via an intermediate medium; it can refer to the internal connection of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of these terms in this utility model based on the specific circumstances.

[0037] In the description of this specification, the terms "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that the specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of this utility model. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.

[0038] Combination Figures 1 to 4According to the embodiment of the utility model, provide a sorting device for big cylinder battery, including single -layer mounting panel 1, driver 2, feed assembly 3, transmission gear 4, sorting carousel assembly 5, auxiliary feed assembly 6, first discharge assembly 7, second discharge assembly 8, third discharge assembly 9 and spacing frame 10.

[0039] As Figure 2 The bottom surface of the single-layer mounting plate 1 is fixed with the driver 2. Specifically, the bottom surface of the single-layer mounting plate 1 is fixed with the driver frame 201, and the driver 2 is installed on the driver frame 201. The driver 2 includes a driver gear disc 202.

[0040] The bottom surface of the single-layer mounting plate 1 is installed with the transmission gear 4, the sorting carousel assembly 5, the feed assembly 3, the auxiliary feed assembly 6, the first discharge assembly 7, the second discharge assembly 8, and the third discharge assembly 9.

[0041] The sorting carousel assembly 5 includes a first gear disc 501; the auxiliary feed assembly 6 includes a second gear disc 601; the first discharge assembly 7 includes a third gear disc 701; the second discharge assembly 8 includes a fourth gear disc 801; the third discharge assembly 9 includes a fifth gear disc 901; and the feed assembly 3 includes a sixth gear disc 301.

[0042] The driver gear disc 202 is engaged with the sorting carousel assembly 5, or is engaged with the sorting carousel assembly 5 through a gear set. Specifically, in the present embodiment, the transmission gear 4 is coaxially installed on the feed assembly 3 with the sixth gear disc 301, and the driver gear disc 202 is engaged with the transmission gear 4; the sixth gear disc 301 of the feed assembly 3 is engaged with the first gear disc 501 of the sorting carousel assembly 5, and the sixth gear disc 301 of the feed assembly 3 is engaged with the second gear disc 601 of the auxiliary feed assembly 6.

[0043] The first gear disc 501 of the sorting carousel assembly 5 is engaged with the third gear disc 701 of the first discharge assembly 7, the fourth gear disc 801 of the second discharge assembly 8, and the fifth gear disc 901 of the third discharge assembly 9, respectively.

[0044] The sorting carousel assembly 5 of the utility model is the same as the structures of the feed assembly 3, the auxiliary feed assembly 6, the first discharge assembly 7, the second discharge assembly 8, and the third discharge assembly 9.

[0045] Specifically, the structures and sizes of the first discharge assembly 7, the second discharge assembly 8, and the third discharge assembly 9 are the same, and the structures of the sorting carousel assembly 5, the feed assembly 3, the auxiliary feed assembly 6, and the three discharge assemblies are the same except for the different sizes. The sixth gear disc 301 of the feed assembly 3 coaxially installs the transmission gear 4.

[0046] According to the embodiment of the utility model, provide a kind of for large cylindrical battery sorting turntable assembly, sorting turntable assembly 5 includes: bearing seat 503 being installed on single-layer mounting plate 1, and rotating shaft 502 being installed between bearing seat 503 and bearing 506.

[0047] Specifically, single-layer mounting plate 1 is provided with a stepped groove 101, and the bearing seat 503 is embedded in the stepped groove 101 and fixed with the single-layer mounting plate 1, for example, by bolts.

[0048] As shown in Figure 4 The bottom of the bearing seat 503 is fixed with a shaft cylinder 504, which is located at the bottom surface of the single-layer mounting plate 1 and extends downward, and the rotating shaft 502 is sleeved in the shaft cylinder 504. In some embodiments, the bearing seat 503 and the shaft cylinder 504 are integrally formed. In other embodiments, the bearing seat 503 and the shaft cylinder 504 are fixedly connected in a detachable manner.

[0049] One end of the rotating shaft 502 extends to the top surface of the single-layer mounting plate 1, and the rotating disc 505 is fixed on the rotating shaft 502, so that the rotating disc 505 is located on the top surface of the single-layer mounting plate 1; the other end of the rotating shaft 502 extends out of the shaft cylinder 704 and is fixed with a gear disc (the first gear disc 501).

[0050] The first gear disc 501 rotates to drive the rotating shaft 502 to rotate relative to the shaft cylinder 504, and the rotating shaft 502 drives the rotating disc 505 to rotate, thereby sorting the batteries (not shown in the figure) located on the top surface of the single-layer mounting plate 1.

[0051] The utility model installs the bearing seat 503 on the single-layer mounting plate 1, installs the rotating shaft 502 through the bearing seat 502, fixes a shaft cylinder 504 at the bottom of the bearing seat 502, and the shaft cylinder 504 is sleeved with the rotating shaft 502, so that the rotating shaft 502 is installed on only one single-layer mounting plate 1, the rotating disc 505 and the gear disc (the first gear disc 501) fixed at both ends of the rotating shaft 502 are stable, the rotating shaft 502 is avoided to be inclined and vibrate, the structure of the sorting device is effectively simplified, and the processing difficulty and processing cost of the sorting device are reduced.

[0052] Further, the first limiting surface 1011 is arranged on the inner side surface of the stepped groove 101, and the second limiting surface 5031 is arranged on the outer side surface of the bearing seat 503. The bearing seat 503 is embedded in the stepped groove 101, and the first limiting surface 1011 and the second limiting surface 5031 are in close contact, thereby limiting the bearing seat 503, avoiding the rotation of the bearing seat 503, further stabilizing the rotating disc 505 and the gear disc (the first gear disc 501) fixed at both ends of the rotating shaft 502, avoiding the rotating shaft 502 from being inclined and vibrating, and avoiding the bearing seat 503 from being separated from the single-layer mounting plate 1.

[0053] In some embodiments, in order to further stabilize the rotating shaft 502, bearings (not shown in the figure) are installed between one end of the rotating shaft 502 and the shaft cylinder 504.

[0054] The first discharge assembly 7, the second discharge assembly 8, and the third discharge assembly 9 have the same structure and size, the sorting disc assembly 5, the feeding assembly 3, the auxiliary feeding assembly 6, and the three discharge assemblies have the same structure and only different sizes, and the sixth gear disc 301 of the feeding assembly 3 is coaxially installed with the transmission gear 4.

[0055] The manner of installing the sorting disc assembly 5, the feeding assembly 3, the auxiliary feeding assembly 6, and the three discharge assemblies (the first discharge assembly 7, the second discharge assembly 8, and the third discharge assembly 9) on the bottom surface of the single-layer mounting plate 1 is the same as the manner of installing the sorting disc assembly 5 on the bottom surface of the single-layer mounting plate 1, which will not be described here.

[0056] As shown in FIG. 1, Figure 2 Further, the single-layer mounting plate 1 is fixed with a limiting frame 10 on the bottom surface, and the limiting gear disc 1001 is rotatably installed on the limiting frame 10. The limiting gear disc 1001 is engaged with the first gear disc 501 of the sorting disc assembly 5.

[0057] As shown in FIG. 1, Figure 2 Further, the single-layer mounting plate 1 has a hollow structure K, and the gantry L is fixed on the top surface of the single-layer mounting plate 1 at the position corresponding to the hollow structure K. The gantry L corrects the flatness of the hollow structure K of the single-layer mounting plate 1.

[0058] The utility model discloses only install sorting disc assembly 5 and feeding assembly 3, auxiliary feeding assembly 6, first discharge assembly 7, second discharge assembly 8 and third discharge assembly 9 on a single-layer mounting plate 1. The thickness of the single-layer mounting plate 1 is thicker than that of the conventional double-layer plate, and the thickness of the single-layer mounting plate 1 is large, the stress deformation resistance is enhanced, and the flatness processing quality can be improved.

[0059] The utility model discloses only install sorting disc assembly 5 and feeding assembly 3, auxiliary feeding assembly 6, first discharge assembly 7, second discharge assembly 8 and third discharge assembly 9 on a single-layer mounting plate 1, and the structure of the single-layer mounting plate 1 is reduced or no longer affected by the concentricity and cumulative tolerance of the upper and lower positioning holes.

[0060] When the battery needs to be sorted, the driver 2 drives the driver gear disc 202 to rotate, the driver gear disc 202 drives the transmission gear 4 to rotate, and the sixth gear disc 301 of the feeding assembly 3 rotates synchronously with the transmission gear 4. The sixth gear disc 301 of the feeding assembly 3 drives the first gear disc 501 of the sorting disc assembly 5 and the second gear disc 601 of the auxiliary feeding assembly 6 to rotate.

[0061] The first gear disc 501 of the sorting turntable assembly 5 drives the third gear disc 701 of the first discharge assembly 7, the fourth gear disc 801 of the second discharge assembly 8 and the fifth gear disc 901 of the third discharge assembly 9 to rotate, so that the sorting turntable assembly 5, the feeding assembly 3, the auxiliary feeding assembly 6, the first discharge assembly 7, the second discharge assembly 8 and the third discharge assembly 9 rotate on the rotating disc on the top surface of the single-layer mounting plate 1, and the batteries (not shown in the figure) on the top surface of the single-layer mounting plate 1 are sorted.

[0062] Although the embodiments of the utility model have been shown and described above, it can be understood that the above-mentioned embodiments are exemplary and cannot be understood as limiting the utility model, and the person skilled in the art can change, modify, replace and transform the above-mentioned embodiments within the scope of the utility model.

Claims

1. A sorting carousel assembly for large cylindrical batteries, characterized by, The sorting carousel assembly comprises a bearing seat installed on a single-layer mounting plate, and a rotating shaft installed between the bearing seat through a bearing; The bottom of the bearing seat is fixed with a shaft cylinder, which is located on the bottom surface of the single-layer mounting plate and extends downward, and the rotating shaft is sleeved in the shaft cylinder; One end of the rotating shaft extends to the top surface of the single-layer mounting plate and is fixed with a rotating disc, and the other end of the rotating shaft extends out of the shaft cylinder and is fixed with a gear disc; The gear disc rotates to drive the rotating shaft to rotate relative to the shaft cylinder, and the rotating shaft drives the rotating disc to rotate.

2. The sorting puck assembly of claim 1, wherein, A bearing is installed between the end of the rotating shaft fixed with the gear disc and the shaft cylinder.

3. The sorting puck assembly of claim 1, wherein, A stepped groove is formed in the single-layer mounting plate, and the bearing seat is embedded in the stepped groove and fixed with the single-layer mounting plate.

4. The sorting puck assembly of claim 3, wherein, A first limiting surface is arranged on the inner side of the stepped groove, and a second limiting surface is arranged on the outer side of the bearing seat; The bearing seat is embedded in the stepped groove, and the first limiting surface and the second limiting surface are in close contact.

5. A sorting device for large cylindrical batteries, characterized in that, The sorting device comprises a single-layer mounting plate and the sorting carousel assembly according to any one of claims 1 to 4; The bottom surface of the single-layer mounting plate is fixed with a driver, and the driver comprises a driver gear disc, which is engaged with the sorting carousel assembly or engaged with the sorting carousel assembly through a gear set.

6. The sorting device of claim 5, wherein, The bottom surface of the single-layer mounting plate is fixed with a driver frame, and the driver is installed on the driver frame.

7. The sorting device of claim 5, wherein, The bottom surface of the single-layer mounting plate is fixed with a limiting frame, and a limiting gear disc is rotatably installed on the limiting frame; the limiting gear disc is engaged with the sorting carousel assembly.

8. The sorting device of claim 5, wherein, The single-layer mounting plate has a hollow structure, and a gantry is fixed on the top surface of the single-layer mounting plate at a position corresponding to the hollow structure.