Maintenance device for inner wall of metal roller
By designing telescopic and maintenance components that adapt to the inner walls of metal rollers of different sizes, the problems of versatility and cleaning efficiency of existing devices are solved, and automated inner wall cleaning is achieved.
Patent Information
- Application Number
- CN202520333593.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-28
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2035-02-28
AI Technical Summary
Existing metal roller inner wall cleaning devices lack versatility, cannot adapt to metal roller inner walls of different sizes, and have low cleaning efficiency.
A metal roller inner wall repair device was designed, comprising a telescopic component and a repair component. It utilizes a motor-driven rotating shaft and a gear system to control the insertion and rotation of cleaning cotton balls, adapting to the inner walls of metal rollers of different sizes to achieve automatic cleaning.
It enables replaceable and automatic rotation of cleaning cotton balls, improving the cleaning efficiency of the inner walls of metal rollers of different sizes.
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Figure CN223862364U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of metal roller repair, and in particular to a metal roller inner wall repair device. Background Technology
[0002] Metal rollers on the market are prone to accumulating a large amount of dust at their inlet. Over time, this leads to severe particle buildup inside the pipe, affecting the roller's lifespan and causing serious pipe corrosion. Currently, cleaning the inner wall of the roller is generally done by using a cleaning strip with a cloth. However, due to the varying sizes and lengths of the inner walls of different metal rollers, there is a lack of universal cleaning and maintenance devices. Therefore, a metal roller inner wall maintenance device is proposed. The cleaning cotton balls are replaceable and can handle the inner walls of metal rollers of different sizes. The device can also automatically control the cotton balls as they extend into the metal roller, rotating automatically during insertion to clean and maintain the inner wall surface. Utility Model Content
[0003] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.
[0004] In view of the problems existing in the above-mentioned metal roller inner wall repair device, this utility model is proposed.
[0005] Therefore, the purpose of this utility model is to provide a metal roller inner wall repair device, which has replaceable cleaning cotton balls to cope with metal roller inner walls of different sizes. At the same time, it can automatically control the cotton balls to extend into the metal roller and rotate automatically during insertion to clean and repair the inner wall surface.
[0006] To solve the above-mentioned technical problems, this utility model provides the following technical solution: A metal roller inner wall repair device includes a telescopic component, including a mounting frame, a motor mounted on the mounting frame, a rotating shaft connected to the motor, a gear mounted on the rotating shaft, driven wheels symmetrically arranged on both sides of the gear, half gears rotating synchronously with the driven wheels, and tooth grooves arranged between the half gears; a repair component includes a sliding frame mounted on the mounting frame, a slide rod slidably connected to the sliding frame, a screw rod rotatably connected to the slide rod, a threaded hole mounted on the mounting frame, and a cleaning cotton ball disposed at the end of the screw rod.
[0007] In a preferred embodiment of the metal roller inner wall repair device of this utility model, the motor output shaft is fixedly connected to the rotating shaft, and the rotating shaft is rotatably mounted on the mounting frame.
[0008] In a preferred embodiment of the metal roller inner wall repair device of this utility model, the gear is fixedly mounted on the rotating shaft.
[0009] In a preferred embodiment of the metal roller inner wall repair device of this utility model, the driven wheel meshes with a gear, and the driven wheel is rotatably mounted on the mounting frame.
[0010] In a preferred embodiment of the metal roller inner wall repair device of this utility model, two half-gears are provided, each half-gear corresponding to a driven wheel, and the half-gears and driven wheels have the same rotation axis.
[0011] In a preferred embodiment of the metal roller inner wall repair device of this utility model, the tooth groove meshes with two half gears on both sides.
[0012] In a preferred embodiment of the metal roller inner wall repair device of this utility model, the sliding frame is disposed above the half gear.
[0013] In a preferred embodiment of the metal roller inner wall repair device of this utility model, the slide rod is slidably disposed in the slide frame, and the bottom of the slide rod is fixedly connected to the tooth groove.
[0014] In a preferred embodiment of the metal roller inner wall repair device of this utility model, one end of the screw is rotatably connected to the slide bar, and the other end is fixedly connected to the cleaning cotton ball.
[0015] In a preferred embodiment of the metal roller inner wall repair device of this utility model, the screw passes through a threaded hole, and the screw and the threaded hole are connected by a thread.
[0016] The beneficial effects of this utility model are:
[0017] The metal roller inner wall repair device of this utility model has replaceable cleaning cotton balls to accommodate metal roller inner walls of different sizes. At the same time, it can automatically control the cotton balls to extend into the metal roller and rotate automatically during insertion to clean and repair the inner wall surface. Attached Figure Description
[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:
[0019] Figure 1 This is a schematic diagram of the overall structure of the metal roller inner wall repair device of this utility model.
[0020] Figure 2 This is a schematic diagram of the internal structure of the mounting frame of the metal roller inner wall repair device of this utility model.
[0021] Figure 3 This is a schematic diagram of the half-gear structure of the metal roller inner wall repair device of this utility model.
[0022] Figure 4 This is a schematic diagram of the threaded hole structure of the metal roller inner wall repair device of this utility model. Detailed Implementation
[0023] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0024] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0025] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.
[0026] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not adhering to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth.
[0027] Reference Figures 1-4This is the first embodiment of the present invention, providing a metal roller inner wall repair device. The device includes a telescopic assembly 100 and a repair assembly 200. The telescopic assembly 100 includes a mounting frame 101, a motor 102 mounted on the mounting frame 101, a rotating shaft 103 connected to the motor 102, a gear 104 mounted on the rotating shaft 103, driven wheels 105 symmetrically arranged on both sides of the gear 104, half-gears 106 rotating synchronously with the driven wheels 105, and tooth grooves 107 between the half-gears 106. The repair assembly 200 includes a sliding frame 201 mounted on the mounting frame 101, a sliding rod 202 slidably connected to the sliding frame 201, a screw 203 rotatably connected to the sliding rod 202, a threaded hole 204 on the mounting frame 101, and a cleaning cotton ball 205 at the end of the screw 203.
[0028] The output shaft of the motor 102 is fixedly connected to the rotating shaft 103, which is rotatably mounted on the mounting bracket 101. The gear 104 is fixedly mounted on the rotating shaft 103. The driven wheel 105 meshes with the gear 104 and is rotatably mounted on the mounting bracket 101. Two half-gears 106 are provided, each corresponding to a driven wheel 105, and their rotating shafts are the same. The tooth groove 107 meshes with the two half-gears 106 on both sides. The sliding bracket 201 is positioned above the half-gears 106. The sliding rod 202 is slidably mounted within the sliding bracket 201, and its bottom is fixedly connected to the tooth groove 107. One end of the screw 203 is rotatably connected to the sliding rod 202, and the other end is fixedly connected to the cleaning cotton ball 205. The screw 203 passes through the threaded hole 204, and the screw 203 and the threaded hole 204 are connected by threads.
[0029] During use, position the slide bar 202 towards the metal roller, replace the cleaning cotton ball 205 to fit the inner wall of the metal roller, and start the motor 102. The motor 102 drives the rotating shaft 103 to rotate, and the gear 104 on the rotating shaft 103 begins to rotate. Driven wheels 105 mesh on both sides of the gear 104. The driven wheels 105 can rotate through the rotation of the gear 104. Half gears 106 are also synchronously arranged on the rotating shaft of the driven wheels 105. When the two half gears 106 rotate, since one half gear 106 is engaged with the tooth groove 107, the other half gear 106 is not in contact with the tooth groove 107. Therefore, when one half gear 106 is engaged with the tooth groove 107, the other half gear 106 is not in contact with the tooth groove 107. When the toothed groove 107 is engaged, the half gear 106 drives the toothed groove 107 to move forward. When the other half gear 106 rotates to engage, it pushes the toothed groove 107 back. Thus, the toothed groove 107 moves back and forth in a cycle. Since the toothed groove 107 is fixedly connected to the slide rod 202, the back and forth movement of the toothed groove 107 will drive the slide rod 202 to slide back and forth in a cycle within the sliding frame 201. This can push the screw 203 forward or retract the screw 203 backward. The screw 203 passes through the threaded hole 204. When the thread passes through, the screw 203 will rotate, causing the cleaning cotton ball 205 at the end to rotate and rub against the inner wall of the metal roller, thus improving cleaning and maintenance efficiency.
[0030] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. A metal roller inner wall repair device, characterized in that: include, The telescopic assembly (100) includes a mounting frame (101), a motor (102) mounted on the mounting frame (101), a rotating shaft (103) connected to the motor (102), a gear (104) mounted on the rotating shaft (103), driven wheels (105) symmetrically arranged on both sides of the gear (104), half gears (106) rotating synchronously with the driven wheels (105), and tooth grooves (107) arranged between the half gears (106). The maintenance component (200) includes a sliding bracket (201) disposed on a mounting bracket (101), a slide rod (202) slidably connected to the sliding bracket (201), a screw rod (203) rotatably connected to the slide rod (202), a threaded hole (204) disposed on the mounting bracket (101), and a cleaning cotton ball (205) disposed at the end of the screw rod (203).
2. The metal roller inner wall repair device as described in claim 1, characterized in that: The output shaft of the motor (102) is fixedly connected to the rotating shaft (103), and the rotating shaft (103) is rotatably mounted on the mounting bracket (101).
3. The metal roller inner wall repair device as described in claim 2, characterized in that: The gear (104) is fixedly mounted on the rotating shaft (103).
4. The metal roller inner wall repair device as described in claim 3, characterized in that: The driven wheel (105) meshes with the gear (104), and the driven wheel (105) is rotatably mounted on the mounting bracket (101).
5. The metal roller inner wall repair device as described in claim 4, characterized in that: Two half-gears (106) are provided, each half-gear (106) corresponding to a driven wheel (105) one-to-one, and the half-gears (106) and driven wheels (105) have the same rotation axis.
6. The metal roller inner wall repair device as described in claim 5, characterized in that: The tooth groove (107) meshes with the two half gears (106) on both sides.
7. The metal roller inner wall repair device as described in claim 6, characterized in that: The sliding frame (201) is positioned above the half gear (106).
8. The metal roller inner wall repair device as described in claim 7, characterized in that: The slide rod (202) is slidably disposed within the slide frame (201), and the bottom of the slide rod (202) is fixedly connected to the tooth groove (107).
9. The metal roller inner wall repair device as described in claim 8, characterized in that: One end of the screw (203) is rotatably connected to the slide bar (202), and the other end is fixedly connected to the cleaning cotton ball (205).
10. The metal roller inner wall repair device as described in claim 9, characterized in that: The screw (203) passes through the threaded hole (204), and the screw (203) and the threaded hole (204) are connected by threads.