Zinc powder separation and recovery device for zinc impregnation processing

By introducing a convenient stirring rod replacement and vibration damping mechanism into the zinc powder separation and recovery device, the problems of time-consuming stirring rod replacement and reactor vibration have been solved, achieving efficient zinc powder recovery and improved equipment stability.

CN223862536UActive Publication Date: 2026-02-03JIANGSU DINGZHI TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202423168993.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2026-02-03
Estimated Expiration
2034-12-23

AI Technical Summary

Technical Problem

The existing zinc powder separation and recovery device has troublesome and time-consuming stirring rod replacement, and the vibration of the reaction vessel causes wear on internal parts, affecting its service life.

Method used

A zinc powder separation and recovery device was designed, which includes a vibrating screen device, a conveying device, a reaction vessel, and a shock absorption mechanism. The stirring rod can be easily replaced through the extrusion mechanism, and the vibration of the reaction vessel is reduced through the shock absorption mechanism. The device uses a combination of extrusion air rings and springs for shock absorption.

Benefits of technology

It improved the efficiency of stirring rod replacement, reduced reactor vibration, extended equipment life, and enhanced zinc powder recovery efficiency and device stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a zinc powder separation and recovery device for zinc impregnation processing. The zinc powder separation and recovery device comprises a vibrating screen device, the side face of the vibrating screen device is connected with a conveying device, the side face of the conveying device is connected with a reaction kettle, a stirring rod is installed in the reaction kettle, and supporting legs are fixed to the bottom of the reaction kettle. According to the zinc powder separating and recycling device for zinc impregnation processing, a stirring rod can be detached and replaced when sliding out of an insertion groove, the detaching and replacing efficiency of the stirring rod of the recycling device is improved, the zinc powder recycling efficiency of the device is improved in a disguised mode, and downward impact force of supporting legs can be attenuated through thrust; when the impact force is reduced, the vibration of the reaction kettle can be reduced, so that parts in the reaction kettle are protected, the use abrasion is reduced, the friction extrusion force generated by the extrusion gas ring to the supporting legs is larger, and the damping effect of the recovery device can be greatly improved; and the friction extrusion of the extrusion gas ring can also prevent elastic vibration generated when the spring elastically resets.
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Description

Technical Field

[0001] This utility model relates to the field of zinc diffusion processing technology, specifically a zinc powder separation and recovery device for zinc diffusion processing. Background Technology

[0002] Zinc diffusion is a metal surface treatment process that involves immersing steel products in molten zinc, causing a chemical reaction between the zinc and the steel surface to form a zinc layer. Zinc diffusion produces some unused zinc powder. To achieve resource recycling and environmental protection, zinc powder separation and recovery devices are typically used to recycle the waste zinc powder. These devices usually include separation equipment, filtration devices, and recovery systems. Through the coordination and cooperation of these components, the zinc powder can be recycled.

[0003] In the prior art, Chinese Patent No. CN116765088B discloses a zinc powder separation and recovery device for zinc diffusion processing, belonging to the field of zinc diffusion processing. Its key technical features include a base on which a reaction vessel is mounted. A heating jacket is installed at the lower end of the reaction vessel. A solution tank is mounted on the upper surface of the base. A screening mechanism is installed at the upper end of the reaction vessel. A separation mechanism is installed inside the reaction vessel. The screening mechanism includes a screening box, a feed hopper, and an iron separator. The separation mechanism includes a holding tank, a suction pump, a discharge channel, a discharge valve, and a stirrer. The beneficial effect of this invention is that the screening box can first screen out waste materials larger than zinc powder. The remaining waste material is poured into the holding tank inside the reaction vessel. Dilute hydrochloric acid is added to the reaction vessel, and the zinc powder in the remaining waste material is separated through a chemical reaction. Then, the remaining waste material is discharged through the discharge channel, and the solution in the reaction vessel is removed, thus facilitating the separation and recovery of zinc powder and saving resources.

[0004] Currently, most zinc powder separation and recovery devices on the market still have certain shortcomings in use. As shown in the document above, adding dilute hydrochloric acid into the reactor allows for the separation of zinc powder from the remaining waste through a chemical reaction. However, the reactor vibrates during use, which affects the stability of the equipment and accelerates the wear of internal parts. Furthermore, replacing the stirring rod of the reactor is time-consuming and affects the processing efficiency of zinc powder. Therefore, these devices have certain shortcomings in use. Utility Model Content

[0005] The purpose of this invention is to provide a zinc powder separation and recovery device for zinc diffusion processing, in order to solve the problems mentioned in the background art, such as the troublesome and time-consuming replacement of the stirring rod of the separation and recovery device, and the vibration generated by the reactor of the separation and recovery device during operation, which accelerates the wear of internal parts and thus affects the service life.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a zinc powder separation and recovery device for zinc diffusion processing, including a vibrating screen device, a conveying device connected to the side of the vibrating screen device, a reaction vessel connected to the side of the conveying device, a stirring rod installed inside the reaction vessel, and a support leg fixed at the bottom of the reaction vessel;

[0007] The end of the output device of the reactor is fixed with a fixed block. The fixed block is provided with a pressing mechanism for replacing the stirring rod. The pressing mechanism includes an insertion groove, which is opened at the bottom of the fixed block. A sliding groove is opened at the bottom of the fixed block near the insertion groove. A sliding block slides through the sliding groove. A pressing block is fixed at the bottom of the sliding block. A threaded sleeve is threadedly connected to the surface of the fixed block. The side of the stirring rod is symmetrically provided with pressing grooves.

[0008] The bottom of the support leg is connected to a connecting seat, and the connecting seat is equipped with a shock-absorbing mechanism to protect the recycling device.

[0009] Furthermore, the fixing block and the threaded sleeve are threadedly connected, the sliding block and the sliding groove are slidably connected, the sliding block and the extrusion block are an integral structure, and the extrusion block and the extrusion groove are engaged.

[0010] Furthermore, the shock absorption mechanism includes a movable groove, which is located on the top of the connecting seat, and three telescopic grooves are provided on the side of the movable groove.

[0011] Furthermore, a spring is connected inside the telescopic groove, and a telescopic block is connected to the end of the spring. Limiting grooves are symmetrically opened on the side of the support leg, and a limiting block slides through the limiting groove. The limiting block is fixed inside the movable groove.

[0012] Furthermore, the movable groove and the supporting leg are slidably connected, the telescopic block and the telescopic groove form a telescopic structure through the spring, and the limiting groove and the limiting block are slidably connected.

[0013] Furthermore, the connecting seat is also provided with a friction mechanism to improve the shock absorption effect of the spring. The friction mechanism includes a placement groove, which is opened on the side of the movable groove.

[0014] Furthermore, a compression air ring is connected inside the placement groove, and an air cushion is connected inside the telescopic groove near the spring. A connecting pipe is connected between the compression air ring and the air cushion.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1. This zinc powder separation and recovery device for zinc diffusion processing allows for the disassembly and replacement of the stirring rod when it slides out of the insertion groove, improving the efficiency of disassembly and replacement of the stirring rod and indirectly improving the recovery efficiency of the zinc powder. The thrust can attenuate the downward impact force of the support leg, and the reduced impact force can reduce the vibration of the reactor, thereby protecting the internal components of the reactor and reducing wear. The greater the frictional extrusion force generated by the extrusion ring on the support leg, the greater the shock absorption effect of the recovery device. In addition, the frictional extrusion of the extrusion ring can also prevent the elastic vibration generated when the spring elastically returns to its original position.

[0017] 2. It is equipped with a fixed block and a threaded sleeve. The threaded sliding of the fixed block and the threaded sleeve can drive the extrusion block to extrude the extrusion groove, thereby realizing the threaded extrusion connection between the reactor and the stirring rod. Compared with the traditional threaded connection method, it can improve the efficiency and convenience of operation.

[0018] 3. It is equipped with a spring, and the elastic material of the spring can generate a thrust on the telescopic block, thereby attenuating the impact force when the support leg vibrates, thus protecting the components of the reactor.

[0019] 4. Limiting grooves and limiting blocks are provided to restrict the range of motion of the support leg, thereby improving the stability of the support leg during movement and ensuring the normal operation of the spring, preventing the spring from being damaged by overload.

[0020] 5. It is equipped with a compression air ring, which can rub and compress the surface of the support leg. Together with the spring, it can achieve double shock absorption of the support leg, greatly reducing the impact force generated by the vibration of the support leg and improving the service life of the reactor. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall frontal three-dimensional structure of this utility model;

[0022] Figure 2 This is a cross-sectional three-dimensional structural diagram of the reaction vessel of this utility model;

[0023] Figure 3 This is an enlarged three-dimensional structural diagram of the threaded sleeve of this utility model;

[0024] Figure 4 This is a cross-sectional three-dimensional structural diagram of the fixing block of this utility model;

[0025] Figure 5 This is a top sectional view of the three-dimensional structure of the connector of this utility model;

[0026] Figure 6 This is a magnified three-dimensional structural diagram of the extrusion air ring of this utility model.

[0027] In the diagram: 1. Vibrating screen device; 2. Conveying device; 3. Reactor; 4. Stirring rod; 5. Support leg; 301. Fixed block; 302. Insertion groove; 303. Sliding groove; 304. Sliding block; 305. Extrusion block; 306. Threaded sleeve; 307. Extrusion groove; 501. Connecting seat; 502. Movable groove; 503. Telescopic groove; 504. Spring; 505. Telescopic block; 506. Limiting groove; 507. Limiting block; 508. Placement groove; 509. Extrusion air ring; 510. Air cushion; 511. Connecting pipe. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] When the device is in use, the material to be processed is placed inside the vibrating screen device 1 for vibrating and screening. The processed material after vibrating and screening can fall onto the surface of the conveying device 2 and be transported to the reactor 3 by the conveyor belt of the conveying device 2. The required chemical liquid is added to the reactor 3 to react with the processed material, thereby achieving the separation of zinc powder.

[0030] Example 1: As Figures 1-4 The present invention provides the following technical solution to address the problem of cumbersome and time-consuming replacement of the stirring rod 4 in the separation and recovery device: A pressing mechanism is disclosed.

[0031] The device includes a vibrating screen 1, a conveying device 2 connected to the side of the vibrating screen 1, a reaction vessel 3 connected to the side of the conveying device 2, a stirring rod 4 installed inside the reaction vessel 3, a support leg 5 fixed to the bottom of the reaction vessel 3, a fixing block 301 fixed to the end of the output device of the reaction vessel 3, and a pressing mechanism for replacing the stirring rod 4 inside the fixing block 301. The pressing mechanism includes an insertion groove 302, which is located at the bottom of the fixing block 301. A sliding groove 303 is provided at the bottom of the fixing block 301 near the insertion groove 302. A sliding block 304 slides through the sliding groove 303. A pressing block 305 is fixed to the bottom of the sliding block 304. A threaded sleeve 306 is threadedly connected to the surface of the fixing block 301. A pressing groove 307 is symmetrically provided on the side of the stirring rod 4. A connecting seat 501 is connected to the bottom of the support leg 5. A shock-absorbing mechanism for protecting the recycling device is provided inside the connecting seat 501. The fixing block 301 and the threaded sleeve 306 are threadedly connected. 304 and the sliding groove 303 are slidably connected. The sliding block 304 and the extrusion block 305 are an integral structure. The extrusion block 305 and the extrusion groove 307 are snap-fit ​​connected. When the recycling device needs to disassemble and replace the stirring rod 4, the threaded sleeve 306 can slide downward through the fixed block 301. After the threaded sleeve 306 slides to a certain position, it pulls the stirring rod 4. When the stirring rod 4 is pulled, it can drive the extrusion groove 307 to move. When the extrusion groove 307 moves, the inclined surface can extrude the extrusion block 305. When the extrusion block 305 is extruded, it can drive the sliding block 304 to move. When the extrusion block 305 moves, it can slide through the sliding groove 303. After the extrusion block 305 slides out of the extrusion groove 307, the stirring rod 4 can slide through the insertion groove 302. When the stirring rod 4 slides out of the insertion groove 302, it can be disassembled and replaced, which improves the efficiency of disassembling and replacing the stirring rod 4 of the recycling device, and indirectly improves the recycling efficiency of the device for zinc powder.

[0032] Example 2: Figure 1 , Figure 2 , Figure 5 and Figure 6 The present invention provides the following technical solution to address the problem that vibrations generated during the operation of the reaction vessel 3 in the separation and recovery device accelerate the wear of internal parts, thereby affecting its service life: A vibration damping mechanism is disclosed.

[0033] The shock absorption mechanism includes a movable groove 502, which is located at the top of the connecting seat 501. Three telescopic grooves 503 are provided on the side of the movable groove 502. Springs 504 are connected inside the telescopic grooves 503, and telescopic blocks 505 are connected to the ends of the springs 504. Limiting grooves 506 are symmetrically provided on the side of the support leg 5. Limiting blocks 507 slide through the limiting grooves 506 and are fixed inside the movable grooves 502. The movable groove 502 and the support leg 5 are slidably connected. The telescopic blocks 505 and the telescopic grooves 503 form a telescopic structure through the springs 504. The limiting grooves 506 and the limiting blocks 507 are slidably connected. When the reactor 3 of the recovery device operates, it will vibrate. When the reactor 3 vibrates, it can cause the support leg 5 to move downwards and impact. When the device moves, it can move the limiting groove 506. When the limiting groove 506 moves, it can slide through the limiting block 507. When the support leg 5 slides, its bottom end can press against the inclined surface of the three telescopic blocks 505. When the telescopic block 505 is pressed, it can slide through the movable groove 502 and the telescopic groove 503. When the telescopic block 505 slides, it can press against the spring 504. When the spring 504 is pressed, it can deform and generate a reaction force. The reaction force of the spring 504 can generate a thrust on the telescopic block 505. The thrust can attenuate the downward impact force of the support leg 5. When the impact force is reduced, the vibration of the reactor 3 can be reduced, thereby protecting the internal components of the reactor 3, reducing wear and tear, and indirectly improving the service life and quality of the device.

[0034] Example 3: Figure 6 The present invention provides the following technical solution to address the potential inadequacy of the damping effect of the damping mechanism in the reactor 3: Based on Embodiment 2, a friction mechanism is disclosed:

[0035] The connecting seat 501 also has a friction mechanism inside to improve the shock absorption effect of the spring 504. The friction mechanism includes a placement groove 508, which is opened on the side of the movable groove 502. A compression air ring 509 is connected inside the placement groove 508. An air cushion 510 is connected inside the telescopic groove 503 near the spring 504. A connecting pipe 511 connects the compression air ring 509 and the air cushion 510. When the shock absorption mechanism of the recovery device is in use, the support leg 5 will generate a downward impact force. Through the impact force, the telescopic block 505 can slide inside the telescopic groove 503. When the telescopic block 505 slides, it can compress the air cushion 510. When the air cushion 510 is compressed, it can deform. When the air cushion 510 deforms, it can release the internal gas. The gas is delivered to the squeezing ring 509 through the connecting pipe 511. The gas delivery rate is reduced to the downward impact force of the support leg 5. The gas delivered to the squeezing ring 509 can expand inside the placement groove 508. When the squeezing ring 509 expands to the side of the support leg 5, it can squeeze it. When the support leg 5 is squeezed, the downward impact force can be further reduced. At the same time, the greater the squeezing force on the air cushion 510, the greater the frictional squeezing force generated by the squeezing ring 509 on the support leg 5. This can greatly improve the shock absorption effect of the recovery device. In addition, the frictional squeezing of the squeezing ring 509 can also prevent the elastic vibration generated when the spring 504 elastically resets, improve the stability of the reactor 3 during use, and make it more convenient to use.

[0036] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A zinc powder separation and recovery device for zinc diffusion processing, comprising a vibrating screen device (1), a conveying device (2) connected to the side of the vibrating screen device (1), a reaction vessel (3) connected to the side of the conveying device (2), a stirring rod (4) installed inside the reaction vessel (3), and a support leg (5) fixed to the bottom of the reaction vessel (3), characterized in that... ; The end of the output device of the reactor (3) is fixed with a fixed block (301). The fixed block (301) is provided with a pressing mechanism for replacing the stirring rod (4). The pressing mechanism includes an insertion groove (302) and the insertion groove (302) is opened at the bottom of the fixed block (301). A sliding groove (303) is opened at the bottom of the fixed block (301) near the insertion groove (302). A sliding block (304) slides through the sliding groove (303). A pressing block (305) is fixed at the bottom of the sliding block (304). A threaded sleeve (306) is threadedly connected to the surface of the fixed block (301). The side of the stirring rod (4) is symmetrically provided with pressing grooves (307). The bottom of the support leg (5) is connected to a connecting seat (501), and the connecting seat (501) is provided with a shock-absorbing mechanism to protect the recycling device.

2. The zinc powder separation and recovery device for zinc diffusion processing according to claim 1, characterized in that: The fixed block (301) and the threaded sleeve (306) are threadedly connected, the sliding block (304) and the sliding groove (303) are slidably connected, the sliding block (304) and the pressing block (305) are an integral structure, and the pressing block (305) and the pressing groove (307) are engaged.

3. The zinc powder separation and recovery device for zinc diffusion processing according to claim 1, characterized in that: The shock absorption mechanism includes a movable groove (502), which is located on the top of the connecting seat (501). Three telescopic grooves (503) are provided on the side of the movable groove (502).

4. A zinc powder separation and recovery device for zinc diffusion processing according to claim 3, characterized in that: A spring (504) is connected inside the telescopic groove (503), and a telescopic block (505) is connected to the end of the spring (504). A limit groove (506) is symmetrically opened on the side of the support leg (5). A sliding limit block (507) slides through the limit groove (506), and the limit block (507) is fixed inside the movable groove (502).

5. A zinc powder separation and recovery device for zinc diffusion processing according to claim 4, characterized in that: The movable groove (502) and the support leg (5) are slidably connected. The telescopic block (505) is telescopically connected to the telescopic groove (503) via the spring (504). The limiting groove (506) and the limiting block (507) are slidably connected.

6. A zinc powder separation and recovery device for zinc diffusion processing according to claim 1, characterized in that: The connecting seat (501) is also provided with a friction mechanism to improve the shock absorption effect of the spring (504). The friction mechanism includes a placement groove (508), which is opened on the side of the movable groove (502).

7. A zinc powder separation and recovery device for zinc diffusion processing according to claim 6, characterized in that: The placement groove (508) is connected to a compression air ring (509), and the telescopic groove (503) near the spring (504) is connected to an air cushion (510). A connecting pipe (511) is connected between the compression air ring (509) and the air cushion (510).

Citation Information

Patent Citations

  • A zinc powder separation and recovery device for zinc diffusion processing

    CN116765088B