Steel wire winding machine for steel wire mesh framework composite pipe production

Abstract

The utility model relates to the field of steel wire mesh framework composite pipe production equipment, and discloses a steel wire winding machine for steel wire mesh framework composite pipe production. The second wire passing frame is mounted on the winding disc and is used for guiding the steel wire to be conveyed; and the detection seat is arranged on the second wire passing frame, and the detection seat is arranged to be far away from the center of the second wire passing frame under the tension effect of the steel wire when the steel wire is normally conveyed. According to the utility model, the pressure sensor connected with the detection seat is arranged on the second wire passing frame, so that the tension condition of the steel wire can be monitored in real time. When the steel wire is normally conveyed, the pressure sensor outputs a stable pressure signal; once the steel wire is fractured, the tension of the steel wire disappears suddenly, the detection seat moves rapidly under the action of the elastic piece, and the pressure sensor detects sudden pressure change immediately and sends a fracture signal.

Description

Technical Field

[0001] This utility model relates to the field of steel wire mesh reinforced composite pipe production equipment, and in particular to a steel wire winding machine for producing steel wire mesh reinforced composite pipes. Background Technology

[0002] Steel wire mesh reinforced plastic composite pipe is an improved new type of steel-reinforced plastic composite pipe. The steel wire mesh serves as the reinforcing skeleton of the polyethylene plastic pipe, using high-density polyethylene (HDPE) as the matrix. High-performance HDPE modified bonding resin is used to tightly connect the steel wire skeleton to the inner and outer layers of high-density polyethylene. The steel wire winding machine used in the production of steel wire mesh reinforced composite pipe is a device used to wind steel wire around the outside of the composite pipe to enhance its strength and performance.

[0003] Existing wire winding machines are unable to detect wire breakage in a timely manner. If a wire breaks suddenly, the winding machine will continue to run, resulting in a large number of defective products. Utility Model Content

[0004] To solve the problems mentioned above, this utility model is implemented through the following technical solution.

[0005] A wire winding machine for producing steel wire mesh reinforced composite pipes includes: a winding reel; a second wire guide frame installed on the winding reel for guiding wire feeding; a detection seat installed on the second wire guide frame, the detection seat being configured to move away from the center of the second wire guide frame under the tension of the wire when the wire is being fed normally; and a pressure sensor installed on the second wire guide frame, the pressure sensor being connected to the detection seat.

[0006] Preferably, the second wire guide includes: a fixing groove formed on the second wire guide, and the detection seat installed in the fixing groove; an elastic member, one end of which is installed on the inner wall of the fixing groove and the other end of which is installed on the detection seat.

[0007] Preferably, the second wire guide further includes: a support base, installed on the inner wall of the fixing groove, the pressure sensor being installed on the support base, and the pressure sensor being connected to the detection base.

[0008] Preferably, the detection seat includes: a connecting groove formed at the bottom of the detection seat, through which a steel wire passes; and a rotating wheel installed in the connecting groove, which is used to guide the steel wire conveying.

[0009] Preferably, the detection seat further includes two clamping heads, which are disposed in the connecting groove. The two clamping heads are configured to move closer or further apart simultaneously. The clamping heads are used to clamp and fix the steel wire when it breaks.

[0010] Preferably, the detection seat further includes two through holes, which are respectively opened on the inner walls of the two sides of the connecting groove, and the clamping head is disposed in the through holes.

[0011] Preferably, the second cable guide further includes: two grooves, each groove being formed on the inner wall of one side of the fixing groove; and two control seats, each control seat being installed in one of the two grooves, with one end of the clamping head contacting the control seat.

[0012] Preferably, the winding reel includes: several wire reels mounted on the winding reel; and a first wire guide mounted on the winding reel, the first wire guide being disposed between a second wire guide and the winding reel.

[0013] This invention provides a wire winding machine for producing steel wire mesh reinforced composite pipes. Compared with the prior art, it has the following advantages: By installing a pressure sensor connected to a detection seat on the second wire guide frame, the tension of the steel wire can be monitored in real time. When the steel wire is being fed normally, the pressure sensor outputs a stable pressure signal; once the steel wire breaks, the tension suddenly disappears, the detection seat moves rapidly under the action of the elastic element, the pressure sensor immediately detects the pressure change and sends a breakage signal, and the two clamping heads simultaneously approach to clamp and fix the broken steel wire, effectively preventing the steel wire from further loosening or tangling, avoiding the impact of steel wire tangling on subsequent production. The breakage signal sent by the pressure sensor can be promptly transmitted to the operator, enabling them to quickly locate the fault and take measures such as repairing or replacing the steel wire. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0015] Figure 2 This is a schematic diagram of the second wire guide frame and detection seat proposed in this utility model.

[0016] Figure 3 This is a schematic diagram of the second wire guide frame and detection seat proposed in this utility model from another perspective.

[0017] Figure 4 This is a schematic diagram of the cross-section of the second wire guide frame proposed in this utility model.

[0018] Figure 5 This is a schematic diagram of the cross-section of the detection seat proposed in this utility model.

[0019] The attached figures are labeled as follows:

[0020] 100. Winding reel; 101. Wire reel;

[0021] 200. First cable tray;

[0022] 300. Second wire guide; 301. Fixing groove; 302. Elastic element; 303. Support base; 304. Pressure sensor; 305. Groove; 306. Control base;

[0023] 400, Detection seat; 401, Connecting groove; 402, Rotating wheel; 403, Clamping head. Detailed Implementation

[0024] The present invention will be further described below with reference to specific embodiments. It should be understood that these embodiments are only used to illustrate the present invention and are not intended to limit the scope of protection of the present invention.

[0025] The following specific examples illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification. This utility model can also be implemented or applied through other different specific embodiments, and various details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of this utility model.

[0026] Reference Figures 1-5 A wire winding machine for producing steel wire mesh reinforced composite pipes includes: a winding reel 100; a second wire guide 300 mounted on the winding reel 100 for guiding wire feeding; a detection seat 400 mounted on the second wire guide 300, the detection seat 400 being configured to move away from the center of the second wire guide 300 under the action of wire tension when the wire is being fed normally; and a pressure sensor 304 mounted on the second wire guide 300 and connected to the detection seat 400.

[0027] In this embodiment, the winding disc 100 is the basic component of the entire wire winding machine. It provides installation support for other components and is also the initial storage position for the wire. The support base 303 provides a stable installation position for the pressure sensor 304. The pressure sensor 304 monitors the tension of the wire in real time by detecting the pressure generated by the positional change of the detection base 400. When the wire is being conveyed normally, the pressure sensor 304 outputs a stable pressure signal. When the wire breaks, the wire tension suddenly disappears, and the detection base 400 moves rapidly under the action of the elastic element 302. The pressure sensor 304 detects the sudden change in pressure and thus sends a signal indicating that the wire has broken.

[0028] Reference Figure 2 and Figure 4The second wire guide frame 300 includes: a fixing groove 301, which is formed on the second wire guide frame 300, and the detection seat 400 is installed in the fixing groove 301; an elastic member 302, one end of which is installed on the inner wall of the fixing groove 301, and the other end of which is installed on the detection seat 400; a support base 303, which is installed on the inner wall of the fixing groove 301, and the pressure sensor 304 is installed on the support base 303 and connected to the detection seat 400.

[0029] The aforementioned elastic element 302 can be a spring or a spring block. Its function is to balance the tension of the steel wire during normal wire feeding. When the tension of the steel wire changes, the elastic element 302 will extend or retract accordingly, thereby moving the detection seat 400. For example, when the tension of the steel wire increases, the elastic element 302 is stretched, and the detection seat 400 moves away from the center of the second wire guide 300; when the tension of the steel wire decreases, the elastic element 302 contracts, and the detection seat 400 moves closer to the center of the second wire guide 300.

[0030] Reference Figure 4 and Figure 5 The detection seat 400 includes: a connecting groove 401, which is formed at the bottom of the detection seat 400, through which a steel wire passes; a rotating wheel 402, which is installed in the connecting groove 401 and is used to guide the steel wire; two clamping heads 403, which are arranged in the connecting groove 401 and are configured to move closer or further apart at the same time, and are used to clamp and fix the steel wire when it breaks; and two through holes, which are respectively formed on the inner walls of the two sides of the connecting groove 401, with the clamping heads 403 arranged in the through holes.

[0031] The detection seat 400 is mainly used to guide the steel wire conveying and clamp and fix the steel wire when it breaks. It also works with the pressure sensor 304 to detect the tension of the steel wire. The connecting groove 401 provides a conveying channel for the steel wire, ensuring that the steel wire can pass smoothly through the detection seat 400. The rotating wheel 402 is used to guide the steel wire conveying. The rotating wheel 402 can reduce the friction of the steel wire during the conveying process, allowing the steel wire to pass through the detection seat 400 more smoothly. It can also fine-tune the conveying direction of the steel wire to ensure accurate conveying path. When the steel wire is being conveyed normally, the two clamping heads 403 are in a separated state, not affecting the normal conveying of the steel wire. When the steel wire breaks, the control seat 306 will control the two clamping heads 403 to move closer simultaneously to clamp and fix the steel wire, preventing it from continuing to loosen or tangle, facilitating subsequent processing and repair. The through hole provides a channel for the movement of the clamping head 403, allowing the clamping head 403 to move flexibly within the connecting groove 401, thereby realizing the clamping and releasing action of the steel wire.

[0032] Reference Figure 4 and Figure 5 The second cable guide 300 further includes: two grooves 305, which are respectively opened on the inner walls of the two sides of the fixing groove 301; and two control seats 306, which are respectively installed in the two grooves 305, and one end of the clamping head 403 is in contact with the control seat 306.

[0033] The function of the control seat 306 is to control the action of the clamping head 403 according to the state of the steel wire. When the steel wire breaks, the control seat 306 will trigger the clamping head 403 to clamp and fix the steel wire to prevent the steel wire from loosening or tangling further.

[0034] Reference Figure 1 and Figure 2 The winding reel 100 includes: a plurality of wire reels 101, which are mounted on the winding reel 100; and a first wire guide 200 mounted on the winding reel 100, which is disposed between a second wire guide 300 and the winding reel 100.

[0035] During use, the steel wire to be used is installed on several wire spools 101 of the winding reel 100. Wire lead-out and guidance: the steel wire is led out from the wire spool 101 and passes through the first wire guide frame 200. The first wire guide 200 initially guides and organizes the steel wire, allowing it to be conveyed to the second wire guide 300 in a relatively orderly manner. The steel wire continues forward, passing through the connecting groove 401 at the bottom of the detection seat 400. The rotating wheel 402 within the connecting groove 401 guides the wire conveying, reduces friction, and fine-tunes the wire conveying direction to ensure accurate path delivery. During normal wire conveying, the tension of the steel wire acts on the detection seat 400, causing it to move away from the center of the second wire guide 300 within the fixed groove 301. The elastic element 302, installed between the inner wall of the fixed groove 301 and the detection seat 400, is stretched. The elastic force of the elastic element 302 balances the tension of the steel wire. The pressure sensor 304, installed on the support 303 and connected to the detection seat 400, detects the pressure generated by changes in the position of the detection seat 400 in real time. Because the steel wire tension is stable, the position of the detection seat 400 is relatively stable, and the pressure sensor 304 outputs a stable pressure signal, indicating that the steel wire is in a normal conveying state. During this process, the two clamping heads 403 in the connecting groove 401 of the detection seat 400 are in a separated state, which does not affect the normal conveying of the steel wire. When the steel wire breaks, the tension of the steel wire suddenly disappears. The elastic element 302, which was originally stretched, begins to contract, causing the detection seat 400 to move rapidly towards the center of the second wire guide frame 300. The pressure sensor 304 detects the sudden pressure change caused by the movement of the detection seat 400 and immediately sends a signal that the steel wire has broken, reminding the operator to pay attention. At the same time, the control seat 306 installed in the grooves 305 on both sides of the fixed groove 301 controls the two clamping heads 403 in the connecting groove 401 to move closer simultaneously according to the state of the broken steel wire. The clamping head 403 moves flexibly within the connecting groove 401 through the through hole, ultimately clamping and fixing the broken steel wire to prevent it from further loosening or tangling. After receiving the steel wire breakage signal from the pressure sensor 304, the operator promptly locates the broken wire and performs repair operations. If repair is impossible, the wire is replaced. After repair or replacement, the operator uses the control seat 306 to release the two clamping heads 403 from the wire. The steel wire winding machine is then restarted, restoring normal production, and the steel wire continues to be conveyed and wound according to the normal process.

[0036] In summary, compared with existing technologies, it has the following beneficial effects:

[0037] By installing a pressure sensor 304 connected to the detection seat 400 on the second wire guide 300, the tension of the steel wire can be monitored in real time. When the steel wire is being fed normally, the pressure sensor 304 outputs a stable pressure signal; once the steel wire breaks, the tension of the steel wire suddenly disappears, the detection seat 400 moves rapidly under the action of the elastic element 302, and the pressure sensor 304 immediately detects the pressure change and sends a breakage signal.

[0038] By simultaneously bringing two clamping heads 403 close together, the broken steel wire is clamped and fixed, effectively preventing the steel wire from becoming loose or tangled, thus avoiding the impact on subsequent production due to the tangled steel wire. The breakage signal emitted by the pressure sensor 304 can be promptly transmitted to the operator, enabling them to quickly locate the fault and take measures such as repairing or replacing the steel wire.

[0039] Therefore, although the present invention has been described herein with reference to specific embodiments thereof, freedom of modification, various changes and substitutions are also within the scope of the above disclosure, and it should be understood that in some cases, certain features of the present invention may be adopted without departing from the scope and spirit of the invention and without corresponding use of other features. Thus, many modifications can be made to adapt a particular environment or material to the essential scope and spirit of the present invention. The present invention is not intended to be limited to the specific terms used in the following claims and / or the specific embodiments disclosed as the best mode of carrying out the present invention, but the present invention will include any and all embodiments and equivalents falling within the scope of the appended claims. Therefore, the scope of the present invention will be determined only by the appended claims.

Claims

1. A wire winding machine for producing steel wire mesh reinforced composite pipes, characterized in that, include: Winding disc (100); The second wire guide (300) is mounted on the winding reel (100) and is used to guide the wire conveying; A detection seat (400) is disposed on the second wire guide frame (300). The detection seat (400) is configured to move away from the center of the second wire guide frame (300) under the action of wire tension when the wire is being normally fed. A pressure sensor (304) is mounted on the second wire guide (300) and is connected to the detection seat (400).

2. The wire winding machine for producing steel wire mesh reinforced composite pipes according to claim 1, characterized in that, The second cable tray (300) includes: A fixing groove (301) is provided on the second wire guide frame (300), and the detection seat (400) is installed in the fixing groove (301); The elastic element (302) is installed on the inner wall of the fixing groove (301) at one end and on the detection seat (400) at the other end.

3. The wire winding machine for producing steel wire mesh reinforced composite pipes according to claim 2, characterized in that, The second cable tray (300) also includes: A support base (303) is installed on the inner wall of the fixing groove (301), and a pressure sensor (304) is installed on the support base (303). The pressure sensor (304) is connected to the detection base (400).

4. The wire winding machine for producing steel wire mesh reinforced composite pipes according to claim 1, characterized in that, The detection seat (400) includes: A connecting groove (401) is provided at the bottom of the detection seat (400), and a steel wire is provided to pass through the connecting groove (401); A rotating wheel (402) is installed in the connecting groove (401) and is used to guide the wire conveying.

5. The wire winding machine for producing steel wire mesh reinforced composite pipes according to claim 4, characterized in that, The detection seat (400) also includes: There are two clamping heads (403), which are disposed in the connecting groove (401). The two clamping heads (403) are configured to move closer or further apart at the same time. The clamping heads (403) are used to clamp and fix the steel wire when it breaks.

6. The wire winding machine for producing steel wire mesh reinforced composite pipes according to claim 5, characterized in that, The detection seat (400) also includes: There are two through holes, which are respectively opened on the inner walls of the two sides of the connecting groove (401), and the clamping head (403) is disposed in the through holes.

7. A wire winding machine for producing steel wire mesh reinforced composite pipes according to claim 5, characterized in that, The second cable tray (300) also includes: The groove (305) is two in number, and the two grooves (305) are respectively opened on the inner walls of the two sides of the fixing groove (301); There are two control seats (306), which are respectively installed in two grooves (305). One end of the clamping head (403) is in contact with the control seat (306).

8. The wire winding machine for producing steel wire mesh reinforced composite pipes according to claim 1, characterized in that, The winding disc (100) includes: A number of wire reels (101) are mounted on a winding reel (100); A first wire guide (200) is installed on the winding reel (100), and the first wire guide (200) is disposed between the second wire guide (300) and the winding reel (100).

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