Flange pouring and feeding equipment

By designing an automated flange casting and feeding device, which uses guide rails and lifting components to drive the rotating frame to rotate, the automated feeding of flanges is achieved, solving the problems of high labor intensity and safety hazards in existing technologies, and improving production efficiency and safety.

CN223862853UActive Publication Date: 2026-02-03LONGQUAN YUJIN MASCH MFG CO LTD
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Patent Information

Application Number
CN202423220986.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2026-02-03
Estimated Expiration
2034-12-25

AI Technical Summary

Technical Problem

The existing flange casting process is labor-intensive, inefficient, and poses safety hazards.

Method used

A flange casting material feeding device was designed. The feeding hopper is supported by guide rails and a moving frame. The rotating frame and the reversing frame are driven by a lifting component to achieve automated feeding and reduce manual operation.

Benefits of technology

It reduces labor intensity, improves production efficiency, reduces safety hazards, and ensures the stability and safety of the material feeding process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses feeding equipment for flange pouring. According to the technical key points, the device comprises a guide rail and a moving frame arranged on the guide rail, a supporting frame is arranged on the moving frame, a rotating frame is arranged on the supporting frame, one end of the rotating frame is rotatably connected with the supporting frame, a first lifting assembly is arranged on the moving frame, and the first lifting assembly is connected with the other end of the rotating frame; in the feeding process of moving the feeding hopper, the moving frame is always in the guide rail, the position of the moving frame is stable, the feeding hopper can be supported, the moving frame does not need to be lifted away from the ground manually, labor intensity is reduced, production efficiency is improved, and the danger coefficient is reduced. Potential safety hazards are avoided.
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Description

Technical Field

[0001] This utility model relates to the field of flange production equipment, and more specifically to a flange casting and feeding device. Background Technology

[0002] In the existing flange casting process, two workers lift and move the hopper from opposite ends to the flange mold, then rotate it simultaneously to allow the molten steel in the hopper to enter the mold, completing the casting of one flange. However, this method is labor-intensive, inefficient, dangerous, and poses safety hazards. Utility Model Content

[0003] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a flange casting and feeding device to solve the above problems.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a flange casting and feeding device, including a guide rail and a moving frame mounted on the guide rail. The moving frame is provided with a support frame, and a rotating frame is mounted on the support frame. One end of the rotating frame is rotatably connected to the support frame. The moving frame is provided with a first lifting component, which is connected to the other end of the rotating frame for driving the rotating frame to rotate. The rotating frame is provided with a feeding hopper for storing molten steel.

[0005] As a further improvement of this utility model, the rotating frame is provided with a reversing frame, one end of the reversing frame is rotatably connected to the rotating frame, a second lifting assembly is provided on the lower side of the rotating frame, the second lifting assembly is connected to the other end of the reversing frame and is used to drive the reversing frame to rotate, and the feeding hopper is connected to the reversing frame.

[0006] As a further improvement of this utility model, the first lifting component includes:

[0007] The first motor is rotatably mounted on the motion frame;

[0008] The first drive rod is connected to the first motor;

[0009] The first driven hole is provided on the rotating frame, and the first drive rod is threadedly connected to the first driven hole.

[0010] As a further improvement of this utility model, the second lifting component includes:

[0011] The second motor is rotatably mounted on the rotating frame;

[0012] The second drive rod is connected to the second motor;

[0013] The second driven hole is provided on the reversing frame, and the second drive rod is threadedly connected to the second driven hole.

[0014] As a further improvement of this utility model, the upper end of each feeding hopper is provided with a guide portion, which extends out of the rotating frame.

[0015] As a further improvement of this utility model, the lower end of the motion frame is provided with a roller, which is located inside the guide rail and is tactilely connected to the guide rail.

[0016] The beneficial effects of this utility model are that during the feeding process of the moving hopper, the moving frame always stays within the guide rail, maintains a stable position, supports the hopper, eliminates the need for manual lifting off the ground, reduces labor intensity, improves production efficiency, reduces the risk factor, and avoids safety hazards. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0018] Figure 2 This is a top view schematic diagram of the rotating frame, the reversing frame, and the feeding hopper.

[0019] Markings: 1. Guide rail; 2. Motion frame; 3. Support frame; 4. Rotating frame; 41. Reversing frame; 5. Feeding hopper; 51. Guide part; 6. First lifting assembly; 61. First motor; 62. First drive rod; 63. First driven hole; 7. Second lifting assembly; 71. Second motor; 72. Second drive rod; 73. Second driven hole; 8. Roller. Detailed Implementation

[0020] The present invention will now be described in further detail with reference to the embodiments shown in the accompanying drawings.

[0021] Reference Figures 1-2 As shown, the flange casting and feeding equipment of this embodiment includes a guide rail 1 and a moving frame 2 set on the guide rail 1. The moving frame 2 is provided with a support frame 3, and a rotating frame 4 is on the support frame 3. One end of the rotating frame 4 is rotatably connected to the support frame 3. The moving frame 2 is provided with a first lifting component 6, which is connected to the other end of the rotating frame 4 and is used to drive the rotating frame 4 to rotate. The rotating frame 4 is provided with a feeding hopper 5, which is used to store molten steel.

[0022] Through the above technical solution, during the loading of flange molds using this equipment, there is no need for manual lifting of the loading hopper 5. The loading hopper 5 is placed on the moving frame 2, which offers high stability and reduces labor intensity. After the moving frame 2 moves to the loading position, the first lifting component 6 operates, thereby driving the rotating frame 4 to rotate, allowing the molten steel in the loading hopper 5 to flow into the flange mold for loading. After loading is completed, the first lifting component 6 drives the rotating frame 4 to rotate in the opposite direction to reset, and then the moving frame 2 is moved to the next loading position to load another flange mold. During the loading process of the moving loading hopper 5, the moving frame 2 remains within the guide rail 1, ensuring a stable position and supporting the loading hopper 5. There is no need for manual lifting off the ground, reducing labor intensity, improving production efficiency, minimizing the risk factor, and avoiding safety hazards.

[0023] As an improved specific implementation, the rotating frame 4 is provided with a reversing frame 41, one end of the reversing frame 41 is rotatably connected to the rotating frame 4, the lower side of the rotating frame 4 is provided with a second lifting component 7, the second lifting component 7 is connected to the other end of the reversing frame 41, and is used to drive the reversing frame 41 to rotate, and the feeding hopper 5 is connected to the reversing frame 41.

[0024] With the above technical solution, when the second lifting component 7 is running, it drives the reversing frame 41 to rotate, causing the feeding hopper 5 to rotate in the opposite direction, so as to feed the flange mold on the other side of the moving frame 2. This method is flexible and improves production efficiency.

[0025] As one specific embodiment of the improvement, the first lifting component 6 includes:

[0026] The first motor 61 is rotatably mounted on the motion frame 2;

[0027] The first drive rod 62 is connected to the first motor 61;

[0028] The first driven hole 63 is provided on the rotating frame 4, and the first drive rod 62 is threadedly connected to the first driven hole 63.

[0029] Through the above technical solution, the process of the first lifting assembly 6 driving the rotating frame 4 to rotate is as follows: the first motor 61 operates, driving the first drive rod 62 to rotate, which in turn drives the rotating frame 4 to rotate through the first driven hole 63, thereby resetting or loading the flange mold. Furthermore, during the process of the first motor 61 rotating and driving the rotating frame 4 to rotate, the first motor 61 rotates on the moving frame 2, allowing the first drive rod 62 to adapt to the rotation of the rotating frame 4.

[0030] Furthermore, the rotation speed of the rotating frame 4 is slowed down by the thread drive, which avoids molten steel splashing and improves the stability and safety of the production process.

[0031] As one specific embodiment of the improvement, the second lifting assembly 7 includes:

[0032] The second motor 71 is rotatably mounted on the rotating frame 4;

[0033] The second drive rod 72 is connected to the second motor 71;

[0034] The second driven hole 73 is provided on the reversing frame 41, and the second drive rod 72 is threadedly connected to the second driven hole 73.

[0035] Through the above technical solution, the process of the second lifting assembly 7 driving the rotation of the reversing frame 41 is as follows: the second motor 71 operates, driving the second drive rod 72 to rotate, which in turn drives the reversing frame 41 to rotate through the second driven hole 73, thereby resetting or loading the flange mold. Furthermore, during the rotation of the second motor 71 driving the rotating frame 4 to rotate, the second motor 71 rotates on the rotating frame 4, allowing the second drive rod 72 to adapt to the rotation of the reversing frame 41.

[0036] Furthermore, the rotation speed of the reversing frame 41 is moderated by the thread drive, which avoids molten steel splashing and improves the stability and safety of the production process.

[0037] As an improved specific implementation, each of the feeding hoppers 5 is provided with a guide part 51 at its upper end, and the guide part 51 extends out of the rotating frame 4.

[0038] Through the above technical solution, the guide part 51 extends out of the rotating frame 4. Whether the first lifting component 6 drives the rotating frame 4 to rotate or the second lifting component 7 drives the reversing frame 41 to rotate, the guide part 51 can extend towards the mold, so that the molten steel can flow into the mold stably, and reduce the rotation angle of the rotating frame 4 and the reversing frame 41, thereby improving the feeding efficiency and reducing energy consumption.

[0039] As an improved specific implementation, the lower end of the motion frame 2 is provided with a roller 8, which is located inside the guide rail 1 and is rotatably connected to the guide rail 1.

[0040] The above technical solution connects the roller 8 to the guide rail 1, making the reciprocating motion of the motion frame 2 smoother and reducing wear.

[0041] Specifically, a motor is installed on the motion frame 2, and the roller 8 is rotated by the motor. The motion trajectory of the motion frame 2 can be controlled by the control board without manual operation, which further improves efficiency and safety.

[0042] The above description is merely a preferred embodiment of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are protected. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.

Claims

1. A flange casting and feeding device, characterized in that: It includes a guide rail (1) and a motion frame (2) set on the guide rail (1). The motion frame (2) is provided with a support frame (3). The support frame (3) has a rotating frame (4). One end of the rotating frame (4) is rotatably connected to the support frame (3). The motion frame (2) is provided with a first lifting component (6). The first lifting component (6) is connected to the other end of the rotating frame (4) and is used to drive the rotating frame (4) to rotate. The rotating frame (4) is provided with a feeding hopper (5) for storing molten steel.

2. The flange casting and feeding equipment according to claim 1, characterized in that: The rotating frame (4) is provided with a reversing frame (41). One end of the reversing frame (41) is rotatably connected to the rotating frame (4). A second lifting component (7) is provided on the lower side of the rotating frame (4). The second lifting component (7) is connected to the other end of the reversing frame (41) and is used to drive the reversing frame (41) to rotate. The feeding hopper (5) is connected to the reversing frame (41).

3. The flange casting and feeding equipment according to claim 1 or 2, characterized in that: The first lifting assembly (6) includes: The first motor (61) is rotatably mounted on the motion frame (2); The first drive rod (62) is connected to the first motor (61); The first driven hole (63) is provided on the rotating frame (4), and the first drive rod (62) is threadedly connected to the first driven hole (63).

4. The flange casting and feeding equipment according to claim 2, characterized in that: The second lifting assembly (7) includes: The second motor (71) is rotatably mounted on the rotating frame (4); The second drive rod (72) is connected to the second motor (71); The second driven hole (73) is provided on the reversing frame (41), and the second drive rod (72) is threadedly connected to the second driven hole (73).

5. The flange casting and feeding equipment according to claim 2, characterized in that: Each of the feeding hoppers (5) is provided with a guide part (51) at its upper end, and the guide part (51) extends out of the rotating frame (4).

6. The flange casting and feeding equipment according to claim 1, characterized in that: The lower end of the motion frame (2) is provided with a roller (8), which is located inside the guide rail (1) and is tactilely connected to the guide rail (1).