Cutting device for manufacturing plug-in type aluminum veneer structure

Abstract

The utility model discloses a cutting device for manufacturing a plug-in type aluminum veneer structure, and particularly relates to the technical field of thermal insulation integrated aluminum veneers, the cutting device comprises a conveying unit, a cutting unit and an aluminum plate, the aluminum plate horizontally moves to a cutting station of the cutting unit along the conveying direction of the conveying unit to be cut, and the conveying unit comprises a support. A plurality of rollers located in the same horizontal plane are arranged on the support at intervals, and the aluminum plate moves on the rollers. A deviation rectifying unit is arranged on the support and comprises a first deviation rectifying assembly, a second deviation rectifying assembly and a third deviation rectifying assembly which are sequentially arranged in the moving direction of the aluminum plate, and the first deviation rectifying assembly comprises a parallel pushing piece arranged on one side of the aluminum plate and an inclined pushing piece arranged on the opposite side of the parallel pushing piece in a staggered mode. By arranging the deviation rectifying unit, the angle of the aluminum plate can be effectively rectified when the aluminum plate moves on the conveying unit, the accuracy of cutting the aluminum plate by the cutting unit is remarkably improved, and the processing quality of products is guaranteed.

Description

Technical Field

[0001] This utility model relates to the field of integrated thermal insulation aluminum single panel technology, and more specifically, to a cutting device for manufacturing plug-in aluminum single panel structures. Background Technology

[0002] Integrated aluminum composite panels are a type of building exterior wall material that combines decoration and insulation functions. They combine aluminum alloy sheets with high-efficiency insulation materials and are widely used in exterior wall decoration and insulation projects for various buildings. Depending on the installation method, integrated aluminum composite panels can be divided into several main types, including adhesive type, dry-hanging type, and hook type. Among them, hook-type integrated aluminum composite panels typically have interlocking structures designed into the aluminum composite panel to facilitate rapid installation and improve construction speed.

[0003] The aluminum plate portion of an integrated thermal insulation aluminum panel is typically made of aluminum alloy sheet, with a thickness generally between 1.5mm and 4mm. In actual production, a cutting device is required to cut the aluminum plate into different sizes as needed. Common cutting devices include blade cutters, laser cutters, and shearing machines. Furthermore, these cutting machines are usually used in conjunction with a conveyor system.

[0004] However, in actual use, to avoid the aluminum plate being subjected to angular deviations caused by machine vibration after moving a long distance on the conveyor, resulting in the finished aluminum plate not meeting design requirements, a correction mechanism is usually installed on the conveyor with pushers that can move synchronously from both sides of the conveyor towards the center. When the aluminum plate moves to the vicinity of the correction mechanism with a certain angular deviation, the pushers on the correction mechanism will make partial contact with the aluminum plate from both sides. Because the aluminum plate is relatively thin and the aluminum alloy material itself is relatively soft, it is easy for the contact part of the aluminum plate to arch and deform, thus offsetting the pushing force of the pushers. When the pushers retract, the aluminum plate flattens out as before, but the angle is not corrected, which will lead to subsequent cutting misalignment and affect the product processing quality. Utility Model Content

[0005] The present invention provides a cutting device for manufacturing plug-in aluminum single-panel structures. The problem to be solved is that when the pusher of the existing correction mechanism comes into contact with the two sides of the thin aluminum plate at local positions, it can easily cause the contact part on the aluminum plate to arch and deform, thereby offsetting the pushing force of the pusher. As a result, the angle of the aluminum plate is not corrected, which can lead to subsequent cutting misalignment and affect the product processing quality.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a cutting device for manufacturing plug-in aluminum single-panel structures, comprising: a conveying unit, a cutting unit and an aluminum plate, wherein the aluminum plate is horizontally moved along the conveying direction of the conveying unit to the cutting station of the cutting unit for cutting, the conveying unit includes a support, and multiple rollers located in the same horizontal plane are spaced apart on the support, and the aluminum plate moves on the rollers;

[0007] The support is equipped with a correction unit, which includes correction component one, correction component two, and correction component three arranged sequentially along the moving direction of the aluminum plate. Correction component one includes a parallel pusher on one side of the aluminum plate and an inclined pusher offset on the opposite side of the parallel pusher. Correction component two includes a rotating positioning component and a lifting support plate respectively arranged on the upper and lower sides of the roller, used to lift and rotate the aluminum plate. The correction component includes a correction guide. After the aluminum plate is lifted and rotated to a state of full contact with the correction guide, it is placed back on the roller and then conveyed to the cutting station.

[0008] In a preferred embodiment, linear drive assembly one and linear drive assembly two are respectively provided on both sides of the bottom of the bracket. Linear drive assembly one and linear drive assembly two are staggered. A parallel pusher is provided on the output end of linear drive assembly one, and an inclined pusher is provided on the output end of linear drive assembly two.

[0009] In a preferred embodiment, the top of the bracket is provided with a top plate, and a rotation drive assembly is provided on the top plate. The rotation positioning component includes a cylindrical sleeve, which is disposed on the output end of the rotation drive assembly. A rectangular hole is provided at the bottom of the cylindrical sleeve, and a rectangular slide rod is slidably disposed inside the cylindrical sleeve. The rectangular slide rod is adapted to the rectangular hole, and a locking plate is provided at the top of the rectangular slide rod. A spring is movably sleeved on the outside of the rectangular slide rod, and a positioning plate is fixedly connected to the bottom end of the rectangular slide rod. The spring is located on the side of the cylindrical sleeve opposite to the positioning plate.

[0010] In a preferred embodiment, a base plate is provided at the bottom of the bracket, a linear drive assembly three is provided at the top of the base plate, and a lifting support plate is provided at the output end of the linear drive assembly three.

[0011] In a preferred embodiment, a linear drive assembly four is provided at the bottom of the bracket, and a correction guide is provided on the output end of the linear drive assembly four, with the correction guide located on the same side as the tilting pusher.

[0012] In a preferred embodiment, a transmission component is provided at the bottom of the support, and a sprocket transmission component is provided at the output end of the transmission component. The sprocket transmission component is adapted to the rollers, and the rollers located on both sides of the lifting support plate are spaced apart to avoid interfering with the lifting operation of the lifting support plate.

[0013] In a preferred embodiment, the cutting unit includes a frame, on which a linear drive component five is disposed, and a cutting blade is disposed at the output end of the linear drive component five for cutting aluminum plates.

[0014] In a preferred embodiment, a limiting component is provided on the frame. The limiting component includes height adjusting members symmetrically arranged on both sides of the aluminum plate. A mounting plate is provided on the height adjusting member. A limiting rod is provided on the mounting plate. The limiting rod is adapted to the aluminum plate. A guide rod is provided on the frame. The guide rod is slidably connected to the mounting plate.

[0015] The beneficial effects of this utility model are as follows:

[0016] This invention, by setting up a correction unit, can effectively correct the angle of the aluminum plate as it moves on the conveying unit, significantly improving the accuracy of the cutting unit in cutting the aluminum plate and ensuring the processing quality of the product. Attached Figure Description

[0017] Figure 1 This is a three-dimensional schematic diagram of the present invention.

[0018] Figure 2 This is a front view structural diagram of the present invention.

[0019] Figure 3 This is a top view of a part of the correction component of this utility model.

[0020] Figure 4 This is a three-dimensional structural diagram of the two parts of the correction component of this utility model.

[0021] Figure 5 This is a top view of the two parts of the correction component of this utility model.

[0022] Figure 6 This is a cross-sectional view of the rotating positioning component of this utility model.

[0023] Figure 7 This is a three-dimensional structural diagram of the limiting component of this utility model.

[0024] The attached figures are labeled as follows: 1. Conveying unit; 11. Support frame; 12. Transmission assembly; 13. Sprocket drive assembly; 14. Roller; 2. Cutting unit; 21. Frame; 22. Linear drive assembly five; 23. Cutting blade; 3. Correction unit; 31. Correction assembly one; 311. Linear drive assembly one; 312. Parallel pusher; 313. Linear drive assembly two; 314. Inclined pusher; 32. Correction assembly two; 321. Top plate; 322. Rotation drive assembly. Components; 323, Rotary positioning component; 3231, Cylindrical sleeve; 3232, Rectangular slide bar; 3233, Clamping plate; 3234, Spring; 3235, Positioning plate; 324, Base plate; 325, Linear drive assembly three; 326, Lifting support plate; 33, Correction assembly three; 331, Linear drive assembly four; 332, Correction guide component; 4, Limiting assembly; 41, Height adjustment component; 42, Mounting plate; 43, Limiting rod; 44, Guide rod; 5, Aluminum plate. Detailed Implementation

[0025] The present application will now be described in further detail with reference to the accompanying drawings. It should be noted that the following specific embodiments are only used to further illustrate the present application and should not be construed as limiting the scope of protection of the present application. Those skilled in the art can make some non-essential improvements and adjustments to the present application based on the above application content.

[0026] Refer to the instruction manual appendix Figures 1 to 7 A cutting device for manufacturing plug-in aluminum single-panel structure includes: a conveying unit 1, a cutting unit 2 and an aluminum plate 5. The aluminum plate 5 is horizontally moved along the conveying direction of the conveying unit 1 to the cutting station of the cutting unit 2 for cutting. The conveying unit 1 includes a support 11, and multiple rollers 14 located in the same horizontal plane are arranged at intervals on the support 11. The aluminum plate 5 moves on the rollers 14.

[0027] The support 11 is equipped with a correction unit 3. The correction unit 3 includes a correction component 1 31, a correction component 2 32, and a correction component 33 arranged sequentially along the moving direction of the aluminum plate 5. The correction component 1 31 includes a parallel pusher 312 disposed on one side of the aluminum plate 5 and an inclined pusher 314 disposed on the opposite side of the parallel pusher 312. The correction component 2 32 includes a rotating positioning component 323 and a lifting support plate 326 disposed on the upper and lower sides of the roller 14, respectively, for lifting and rotating the aluminum plate 5. The correction component 33 includes a correction guide 332. After the aluminum plate 5 is lifted and rotated to a state of full contact with the correction guide 332, it is placed back on the roller 14 and then conveyed to the cutting station.

[0028] It should be noted that linear drive assembly 1 311, linear drive assembly 2 313, linear drive assembly 325, linear drive assembly 4 331 and linear drive assembly 5 22 can all use hydraulic cylinders, electric actuators or other devices with similar functions known to those skilled in the art; transmission assembly 12 and rotation drive assembly 322 can both use motors or other devices with similar functions known to those skilled in the art.

[0029] In this embodiment, the specific implementation scenario is as follows: the aluminum plate 5 moves from the input end to the output end of the conveying unit 1 on the roller 14, and passes through the first correction component 31, the second correction component 32, and the third correction component 33 in sequence during the movement. Finally, after correction, the aluminum plate 5 moves to the cutting station and is cut by the cutting blade. When the aluminum plate 5 passes through the first correction component 31, the parallel pusher 312 pushes the aluminum plate 5 so that the central axis of the length direction of the aluminum plate 5 is parallel to the central axis of the conveying direction of the conveying unit 1. Then, the tilting pusher 314 pushes the aluminum plate 5 so that the side of the aluminum plate 5 closest to the correction guide 332 has a certain angle with the correction guide 332, and the opening of the angle faces the cutting station. As the aluminum plate 5 continues to move, when the intersection of the central axis of the width direction and the central axis of the length direction of the aluminum plate 5 coincides with the center point of the lifting support plate 326, the lifting support plate 326 rises to lift the aluminum plate 5 and quickly fits into the positioning plate 3235. The spring 3234 provides elastic force to initially fix the aluminum plate 5. Then, the rotating drive component 322 drives the positioning plate 3235 to rotate. Through the action of friction, the aluminum plate 5 rotates synchronously and slowly in the direction of the correction guide 332. When the side of the aluminum plate 5 close to the correction guide 332 is completely in contact with the correction guide 332, the correction operation of the aluminum plate 5 is completed. The aluminum plate 5 is then placed back on the roller 14 and transported to the cutting station for cutting.

[0030] Refer to the instruction manual appendix Figures 1 to 3 In this embodiment, linear drive assembly 311 and linear drive assembly 313 are respectively provided on both sides of the bottom of the bracket 11. The linear drive assembly 311 and linear drive assembly 313 are staggered. The parallel pusher 312 is provided on the output end of the linear drive assembly 311, and the tilting pusher 314 is provided on the output end of the linear drive assembly 313.

[0031] It should be noted that the pushing distance and initial position of the parallel pusher 312 and the tilting pusher 314 will be adjusted according to the actual specifications of the aluminum plate 5.

[0032] Refer to the instruction manual appendix Figures 1 to 2 and Figures 4 to 6In this embodiment, a top plate 321 is provided on the top of the bracket 11, and a rotation drive assembly 322 is provided on the top plate 321. The rotation positioning component 323 includes a cylindrical sleeve 3231, which is disposed on the output end of the rotation drive assembly 322. A rectangular hole is provided at the bottom of the cylindrical sleeve 3231, and a rectangular slide rod 3232 is slidably disposed inside the cylindrical sleeve 3231. The rectangular slide rod 3232 is adapted to the rectangular hole, and a locking plate 3233 is provided at the top of the rectangular slide rod 3232. A spring 3234 is movably sleeved on the outside of the rectangular slide rod 3232, and a positioning plate 3235 is fixedly connected to the bottom end of the rectangular slide rod 3232. The spring 3234 is located on the side of the cylindrical sleeve 3231 opposite to the positioning plate 3235.

[0033] It should be noted that the friction between the positioning plate 3235 and the aluminum plate 5 will not cause damage to the surface of the aluminum plate 5.

[0034] Refer to the instruction manual appendix Figure 2 and Figure 4 In this embodiment, a base plate 324 is provided at the bottom of the bracket 11, a linear drive assembly 325 is provided at the top of the base plate 324, and a lifting support plate 326 is provided on the output end of the linear drive assembly 325.

[0035] It should be noted that the friction between the lifting support plate 326 and the aluminum plate 5 will not cause damage to the surface of the aluminum plate 5, and the pressure and friction exerted by the lifting support plate 326 and the positioning plate 3235 on the aluminum plate 5 are sufficient to stably support and lift the aluminum plate 5.

[0036] Refer to the instruction manual appendix Figure 4 and Figure 5 In this embodiment, a linear drive assembly 331 is provided at the bottom of the bracket 11, and a correction guide 332 is provided on the output end of the linear drive assembly 331. The correction guide 332 is located on the same side as the tilt pusher 314.

[0037] It should be noted that the initial position of the corrective guide 332 will be adjusted according to the actual specifications of the aluminum plate 5.

[0038] Refer to the instruction manual appendix Figure 2 and Figure 4 In this embodiment, a transmission assembly 12 is provided at the bottom of the support 11, and a sprocket transmission assembly 13 is provided at the output end of the transmission assembly 12. The sprocket transmission assembly 13 is adapted to the roller 14. The rollers 14 located on both sides of the lifting support plate 326 are separated to avoid interfering with the lifting operation of the lifting support plate 326.

[0039] Refer to the instruction manual appendix Figure 1 and Figure 2In this embodiment, the cutting unit 2 includes a frame 21, on which a linear drive component 22 is provided, and a cutting blade 23 is provided on the output end of the linear drive component 22 for cutting the aluminum plate 5.

[0040] Refer to the instruction manual appendix Figure 1 and Figure 7 In this embodiment, a limiting component 4 is provided on the frame 21. The limiting component 4 includes height adjusting members 41 symmetrically arranged on both sides of the aluminum plate 5. A mounting plate 42 is provided on the height adjusting member 41. A limiting rod 43 is provided on the mounting plate 42. The limiting rod 43 is adapted to the aluminum plate 5. A guide rod 44 is provided on the frame 21. The guide rod 44 is slidably connected to the mounting plate 42.

[0041] It should be noted that the gap between the limiting rod 43 and the frame 21 is adapted to the thickness of the aluminum plate 5, which can improve the cutting accuracy.

[0042] The embodiments described above are merely examples of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these modifications and improvements all fall within the protection scope of this utility model.

Claims

1. A cutting device for manufacturing plug-in aluminum single-panel structures, comprising: The aluminum plate (5) is horizontally moved along the conveying direction of the conveying unit (1) to the cutting station of the cutting unit (2) for cutting. The conveying unit (1) includes a support (11), and multiple rollers (14) located in the same horizontal plane are arranged at intervals on the support (11). The aluminum plate (5) moves on the rollers (14). The bracket (11) is provided with a correction unit (3). The correction unit (3) includes a correction component one (31), a correction component two (32) and a correction component three (33) arranged sequentially along the moving direction of the aluminum plate (5). The correction component one (31) includes a parallel pusher (312) arranged on one side of the aluminum plate (5) and an inclined pusher (314) arranged on the opposite side of the parallel pusher (312). The correction component two (32) includes a rotating positioning component (323) and a lifting support plate (326) respectively arranged on the upper and lower sides of the roller (14) for lifting and rotating the aluminum plate (5). The correction component three (33) includes a correction guide (332). After the aluminum plate (5) is lifted and rotated to a state of full contact with the correction guide (332), it is placed back on the roller (14) and then conveyed to the cutting station.

2. The cutting device for manufacturing plug-in aluminum single-panel structures according to claim 1, characterized in that, Linear drive assembly one (311) and linear drive assembly two (313) are respectively provided on the bottom sides of the bracket (11). Linear drive assembly one (311) and linear drive assembly two (313) are staggered. The parallel pusher (312) is provided on the output end of linear drive assembly one (311), and the tilt pusher (314) is provided on the output end of linear drive assembly two (313).

3. The cutting device for manufacturing plug-in aluminum single-panel structures according to claim 2, characterized in that, The bracket (11) is provided with a top plate (321), and a rotation drive assembly (322) is provided on the top plate (321). The rotation positioning component (323) includes a cylindrical sleeve (3231). The cylindrical sleeve (3231) is provided on the output end of the rotation drive assembly (322). A rectangular hole is provided at the bottom of the cylindrical sleeve (3231). A rectangular slide rod (3232) is slidably provided inside the cylindrical sleeve (3231). The rectangular slide rod (3232) is adapted to the rectangular hole. A locking plate (3233) is provided at the top of the rectangular slide rod (3232). A spring (3234) is movably sleeved on the outside of the rectangular slide rod (3232). A positioning plate (3235) is fixedly connected to the bottom end of the rectangular slide rod (3232). The spring (3234) is located on the side opposite to the cylindrical sleeve (3231) and the positioning plate (3235).

4. The cutting device for manufacturing plug-in aluminum single-panel structures according to claim 3, characterized in that, The bottom of the bracket (11) is provided with a base plate (324), the top of the base plate (324) is provided with a linear drive assembly three (325), and the lifting support plate (326) is provided on the output end of the linear drive assembly three (325).

5. The cutting device for manufacturing plug-in aluminum single-panel structures according to claim 4, characterized in that, The bottom of the bracket (11) is provided with a linear drive assembly four (331), and the correction guide (332) is provided on the output end of the linear drive assembly four (331). The correction guide (332) is located on the same side as the tilt pusher (314).

6. The cutting device for manufacturing plug-in aluminum single-panel structures according to claim 5, characterized in that, The bottom of the bracket (11) is provided with a transmission component (12), and the output end of the transmission component (12) is provided with a sprocket transmission component (13). The sprocket transmission component (13) is adapted to the roller (14). The rollers (14) located on both sides of the lifting support plate (326) are separated to avoid interfering with the lifting operation of the lifting support plate (326).

7. The cutting device for manufacturing plug-in aluminum single-panel structures according to claim 6, characterized in that, The cutting unit (2) includes a frame (21), on which a linear drive component (22) is provided, and a cutting blade (23) is provided at the output end of the linear drive component (22) for cutting aluminum plate (5).

8. The cutting device for manufacturing plug-in aluminum single-panel structures according to claim 7, characterized in that, The frame (21) is provided with a limiting component (4), the limiting component (4) includes height adjustment parts (41) symmetrically arranged on both sides of the aluminum plate (5), the height adjustment parts (41) are provided with a mounting plate (42), the mounting plate (42) is provided with a limiting rod (43), the limiting rod (43) is adapted to the aluminum plate (5), the frame (21) is provided with a guide rod (44), the guide rod (44) is slidably connected to the mounting plate (42).

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