UHPC (Ultra High Performance Concrete) decorative cladding panel forming die table

Abstract

The utility model relates to the technical field of decorative cladding panels, and particularly discloses a UHPC decorative cladding panel forming die table which comprises a bottom die bracket, a forming die arranged above the bottom die bracket and a vibrator arranged at the bottom of the forming die, the forming die comprises a bottom die, a side die plate, a tool limiting plate and a locking tool, and the side die plate, the tool limiting plate and the locking tool are arranged above the bottom die. The bottom die bracket comprises a plurality of vertically-arranged supporting columns and transverse rods connected between the supporting columns, the two ends of each transverse rod are welded and fixed to the belly portions of the adjacent supporting columns, the two tool limiting plates are symmetrically arranged on the two sides of the upper portion of the side die plate and are strip-shaped plates, flange plates are arranged at the two ends of each tool limiting plate, and the two ends of each tool limiting plate are provided with clamping grooves. The bottom side of the flange plate is fixedly welded to the top face of the side formwork, the vibrator is fixed to the bottom of the bottom formwork through a bolt, the formwork table can produce cladding panels of different sizes through different combinations of the side formworks, positioning and position adjusting of embedded parts can be achieved, and therefore high-quality UHPC decorative cladding panels can be conveniently and efficiently produced.

Description

Technical Field

[0001] This utility model relates to the field of decorative cladding panel technology, and specifically discloses a UHPC decorative cladding panel forming mold. Background Technology

[0002] Ultra-high performance concrete (UHPC) is widely used in practical engineering projects, including in exterior cladding. Exterior cladding panels are constructed by suspending panels on the outside of walls using methods such as dry hanging to achieve decorative or insulating effects. UHPC decorative cladding panels are building materials used for exterior walls, possessing basic properties such as corrosion resistance, high temperature resistance, aging resistance, no radiation, fire resistance, insect resistance, and non-deformation. They are also aesthetically pleasing, easy to install, environmentally friendly, and energy-saving. However, the production of UHPC decorative cladding panels requires the use of cladding panel forming molds, which are crucial devices for the efficient production of high-quality UHPC decorative cladding panels. Utility Model Content

[0003] The purpose of this utility model is to provide a UHPC decorative panel forming mold for manufacturing UHPC decorative panels.

[0004] To achieve the above objectives, the present invention adopts the following technical solution:

[0005] A UHPC decorative cladding panel forming mold platform includes a bottom mold support, a forming mold disposed above the bottom mold support, and a vibrator disposed at the bottom of the forming mold. The forming mold includes a bottom mold, a side template, a tooling limiting plate, and a locking fixture disposed above the bottom mold. The bottom mold support includes multiple vertically arranged support columns and crossbars connected between the support columns. The two ends of the crossbars are welded and fixed to the webs of adjacent support columns. Square connecting steel plates are fixedly provided at the top of the support columns and the bottom of the bottom mold. Each connecting steel plate has connecting holes at its four corners. The connecting steel plate at the bottom of the bottom mold is connected and fixed to the connecting steel plate at the top of the support columns by bolts. There are two tooling limiting plates, which are symmetrically arranged on both sides above the side template. The tooling limiting plates are strip plates with flange plates at both ends. Both the tooling limiting plates and the flange plates have bolt holes and are connected and fixed to each other by bolts. The bottom side of the flange plate is welded and fixed to the top surface of the side template. The vibrator is fixed to the bottom of the bottom mold by bolts.

[0006] Furthermore, the side template includes side template one, side template two, side template three, side template four, and side template five. Multiple bolt holes are spaced apart on side template one, side template two, side template three, and side template five, as well as on the bottom template. Side template one, side template two, side template three, and side template five are connected and fixed to the top surface of the bottom template by bolts, and side template four is connected to the bottom template by a magnetic box.

[0007] Furthermore, the planar dimensions of the connecting steel plate are larger than the dimensions of the top end face of the support column.

[0008] Furthermore, the tooling limiting plate is provided with a limiting groove, and the tooling limiting plate is provided with a locking tool. There are multiple locking tools, and the locking tool includes a locking pin and a positioning sleeve for fixing. The positioning sleeve is inserted into the limiting groove of the tooling limiting plate and can move in position. The positioning sleeve and the tooling limiting plate are fixed in position by the locking pin.

[0009] Furthermore, all of the side molds, including side mold one, side mold two, side mold three, side mold four, and side mold five, are made of 30mm thick strip steel plates.

[0010] Furthermore, the bottom side of the flange plate is flush with the bottom side of the tooling limiting plate.

[0011] Compared with the prior art, this utility model has the following features and beneficial effects:

[0012] This utility model constructs a UHPC decorative cladding panel forming mold by setting a bottom mold support, a forming mold above the bottom mold support, and a vibrator at the bottom of the forming mold. This allows for the efficient production of high-quality UHPC decorative cladding panels. By connecting the four side molds to the bottom mold via magnetic boxes, the position of the four side molds can be easily adjusted, facilitating the production of non-standard products. Flange plates are provided at both ends of the tooling limit plate, and the tooling limit plate and the flange plates are fixed together by bolts. The bottom side of the flange plate is welded to the top surface of the side template. This design allows the tooling limit plate to be disassembled and re-welded to different positions later to adapt to the installation requirements of embedded parts in different positions in the front and rear directions of the component. This facilitates the production of cladding panels with embedded parts in different positions. It has the characteristics of safety and applicability, and has good promotion and practical value. Widespread application will generate good economic benefits. Attached Figure Description

[0013] Figure 1 This is a front view structural diagram of the present invention;

[0014] Figure 2 This is a side view of the structure of this utility model;

[0015] Figure 3 This is a schematic diagram of the locking fixture structure of this utility model.

[0016] Reference numerals in the attached drawings: 1. Vibrator; 2. Bottom mold; 3. Side mold; 4. Tooling limit plate; 5. Locking tool; 6. Locking pin; 7. Positioning sleeve; 8. Support column; 9. Crossbar; 10. Connecting steel plate; 11. Flange plate. Detailed Implementation

[0017] To make the technical means, innovative features, objectives and effects of this utility model easier to understand, the utility model will be further described below.

[0018] The embodiments described herein are specific implementations of this utility model, used to illustrate the concept of this utility model. They are all illustrative and exemplary, and should not be construed as limiting the implementation methods or scope of this utility model. In addition to the embodiments described herein, those skilled in the art can employ other obvious technical solutions based on the content disclosed in the claims and specification of this application. These technical solutions include those that make any obvious substitutions and modifications to the embodiments described herein.

[0019] This utility model discloses a UHPC decorative outer panel molding mold platform, such as Figures 1 to 3As shown, the device includes a bottom mold support, a forming mold located above the bottom mold support, and a vibrator 1 located at the bottom of the forming mold. The bottom mold support has a rectangular frame structure and includes multiple vertically arranged support columns 8 and crossbars 9 connecting the support columns 8. The support columns 8 are arranged in a rectangular array, and the two ends of the crossbars 9 are welded and fixed to the sides of adjacent support columns 8. The forming mold includes a bottom mold 2, and side templates 3, tooling limiting plates 4, and locking tools 5 located above the bottom mold 2. Square connecting steel plates 10 are fixed at the top of the support columns 8 and the bottom of the bottom mold 2. The plane of the connecting steel plates 10... The specifications are larger than the top end face specifications of the support column 8. Connecting holes are provided at all four corners of the connecting steel plate 10. The connecting steel plate 10 at the bottom of the bottom mold 2 is fixed to the connecting steel plate 10 at the top of the support column 8 by bolts, thus fixing the bottom mold 2 to the bottom mold bracket. The side mold 3 includes side mold one, side mold two, side mold three, side mold four, and side mold five. Side mold one, side mold two, side mold three, side mold four, and side mold five are all 30mm thick strip steel plates. Side mold two and side mold four have the same length. Multiple bolt holes are spaced apart on side mold one, side mold two, side mold three, side mold five, and the bottom mold 2. Side mold one, side mold two... Side molds three and five are fixed to the top three sides of the bottom mold 2 using M16 centering bolts. Side mold four is connected to the remaining side of the bottom mold 2 using a magnetic box. Side mold four is used for producing non-standard products and does not require drilling. The top surface of the bottom mold 2 and the inner side of the side mold 3 are coated with release agent. There are two tooling limit plates 4, which are symmetrically arranged on both sides above the side mold 3. The tooling limit plates 4 are strip plates with flange plates 11 at both ends. Both the tooling limit plates 4 and the flange plates 11 have bolt holes and are fixed to each other with bolts. The bottom side is flush with the bottom side of the tooling limiting plate 4. The bottom side of the flange plate 11 is welded and fixed to the top surface of the side template 3, thereby connecting and fixing the tooling limiting plate 4 and the side template 3. The tooling limiting plate 4 is provided with a limiting groove. There are multiple locking tools 5. The locking tool 5 includes a locking pin 6 and a positioning sleeve 7 for fixing. The positioning sleeve 7 is inserted into the limiting groove of the tooling limiting plate 4 and can move its position. The positioning sleeve 7 and the tooling limiting plate 4 are fixed in position by the locking pin 6. The welding position of the positioning sleeve 7 and the tooling limiting plate 4 is determined according to the embedding depth of the embedded part tooling. The vibrator 1 is fixed to the bottom of the bottom mold 2 by bolts.

[0020] During installation, the ground at the installation site should first be leveled to ensure that the overall height difference does not exceed 5 mm. After leveling, the bottom formwork bracket is hoisted to the designated position, and then bottom formwork 2 is installed. Bottom formwork 2 is hoisted to the corresponding position on the bottom formwork bracket, and adjustments are made promptly. After aligning the mounting holes of bottom formwork 2 with the mounting holes on the bottom formwork bracket, it is slowly lowered and securely bolted. Then, release agent is sprayed. After bottom formwork 2 is installed, side formwork 3 is hoisted to the corresponding position on bottom formwork 2. After the side formwork 3 is bolted to bottom formwork 2, the internal dimensions are checked for accuracy. Afterwards, a release agent is sprayed, and the tooling limiting plate 4 is precisely installed at the designated position of the side template 3. The flange plates 11 at both ends of the tooling limiting plate 4 are welded and fixed to the side template 3. Then, the connecting bolts of the flange plates 11 and the tooling limiting plate 4 are tightened. The position of the component embedded parts is measured and marked according to the drawings. The positioning sleeve 7 is embedded in the limiting groove of the tooling limiting plate 4 and fixed in position with the tooling limiting plate 4 by the locking pin 6. The left and right adjustments are made as needed to ensure that it corresponds precisely with the pre-marked position of the embedded parts. Then, the locking pin 6 is inserted and it is ensured to be stable.

[0021] This utility model constructs a UHPC decorative cladding panel forming mold by setting a bottom mold support, a forming mold above the bottom mold support, and a vibrator at the bottom of the forming mold. This allows for the efficient production of high-quality UHPC decorative cladding panels. By connecting the four side molds to the bottom mold via magnetic boxes, the position of the four side molds can be easily adjusted, facilitating the production of non-standard products. Flange plates are provided at both ends of the tooling limit plate, and the tooling limit plate and the flange plates are fixed together by bolts. The bottom side of the flange plate is welded to the top surface of the side template. This design allows the tooling limit plate to be disassembled and re-welded to different positions later to adapt to the installation requirements of embedded parts in different positions in the front and rear directions of the component. This facilitates the production of cladding panels with embedded parts in different positions and has the characteristics of safety and applicability.

[0022] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. It will be apparent to those skilled in the art that this utility model is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0023] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A molding platform for UHPC decorative exterior panels, characterized in that: The system includes a bottom mold support, a forming mold located above the bottom mold support, and a vibrator (1) located at the bottom of the forming mold. The forming mold includes a bottom mold (2), a side template (3) located above the bottom mold (2), and a tooling limiting plate (4). The bottom mold support includes multiple vertically arranged support columns (8) and crossbars (9) connected between the support columns (8). The two ends of the crossbars (9) are welded and fixed to the sides of the adjacent support columns (8). Square connecting steel plates (10) are fixedly provided at the top of the support columns (8) and the bottom of the bottom mold (2). The four corners of the connecting steel plates (10) are provided with connecting holes. The bottom of the bottom mold (2) is connected to the connecting steel plate (10). The connecting steel plate (10) and the connecting steel plate (10) at the top of the support column (8) are fixed together by bolts. There are two tooling limit plates (4). The two tooling limit plates (4) are symmetrically arranged on both sides above the side template (3). The tooling limit plates (4) are strip plates. Flange plates (11) are provided at both ends of the tooling limit plates (4). Bolt holes are provided on both the tooling limit plates (4) and the flange plates (11). The tooling limit plates (4) and the flange plates (11) are fixed together by bolts. The bottom side of the flange plate (11) is welded to the top surface of the side template (3). The vibrator (1) is fixed to the bottom of the bottom mold (2) by bolts.

2. The UHPC decorative outer panel forming mold table according to claim 1, characterized in that: The side template (3) includes side template 1, side template 2, side template 3, side template 4 and side template 5. Multiple bolt holes are spaced apart on side template 1, side template 2, side template 3 and side template 5 as well as on the bottom template (2). Side template 1, side template 2, side template 3 and side template 5 are connected and fixed to the top surface of the bottom template (2) by bolts. Side template 4 is connected to the bottom template (2) by a magnetic box.

3. The UHPC decorative outer panel forming mold table according to claim 2, characterized in that: The planar dimensions of the connecting steel plate (10) are larger than the top end face dimensions of the support column (8).

4. The UHPC decorative outer panel forming mold table according to claim 1, characterized in that: The tooling limiting plate (4) is provided with a limiting groove, and the tooling limiting plate (4) is provided with a locking tool (5). There are multiple locking tools (5). The locking tool (5) includes a locking pin (6) and a positioning sleeve (7) for fixing. The positioning sleeve (7) is inserted into the limiting groove of the tooling limiting plate (4) and can move its position. The positioning sleeve (7) and the tooling limiting plate (4) are fixed in position by the locking pin (6).

5. The UHPC decorative outer panel forming mold table according to claim 2, characterized in that: The side molds 1, 2, 3, 4, and 5 are all made of 30mm thick strip steel plates.

6. A UHPC decorative outer panel forming mold table according to any one of claims 1 to 5, characterized in that: The bottom side of the flange plate (11) is flush with the bottom side of the tooling limiting plate (4).

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