Open type rubber mixing mill protection device

By installing interception and ventilation structures at the rollers of the open rubber mixing mill, the problem of smoke diffusion was solved, and effective extraction and treatment of smoke were achieved, reducing harm to human health and the environment and improving the protective effect.

CN223864074UActive Publication Date: 2026-02-03BENBAOXI RUBBER PROD CO LTD
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Patent Information

Application Number
CN202423080404.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2026-02-03
Estimated Expiration
2034-12-13

AI Technical Summary

Technical Problem

In the existing technology, during the operation of open rubber mixing mills, the existing technology cannot effectively protect against the smoke, which causes harm to human health and the environment.

Method used

An interception structure and an exhaust structure are installed at the rollers of the open rubber mixing mill. The smoke is extracted by the first and second exhaust fans and connected to other exhaust equipment through flange pipes for treatment, thereby reducing the spread of smoke and the content of harmful substances.

Benefits of technology

It effectively reduces the spread of smoke in the workshop and the pollution to workers and the surrounding environment, lowers the incidence of respiratory diseases among employees, and improves the protective effect.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses an open type rubber mixing mill protection device which comprises an open type rubber mixing mill, an interception structure is arranged at the bottom of a roller of the open type rubber mixing mill, a box body is arranged at the bottom of the interception structure, a flange pipeline is fixedly connected to the front side wall of the box body, and a second air draft structure is arranged on the other side of the box body. The lower surface of the second air draft structure is fixedly connected with the bottom of the open rubber mixing mill, and a gap is formed between the upper surface of the second air draft structure and the lower surface of the intercepting structure. When the open rubber mixing machine is used for processing, the air draft structures are arranged at the bottom and the top of the roller, and smoke is extracted through the first air draft structure and the second air draft structure after the smoke is generated in the rubber mixing processing process, so that the diffusion of the smoke in a workshop can be effectively reduced, the pollution to workers and the surrounding environment is avoided, and the suction of the smoke is reduced; and the protection effect is improved, and protection work on workers is completed.
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Description

TECHNICAL FIELD

[0001] The utility model relates to open type rubber mixing mill technical field, and the specific field is a kind of open type rubber mixing mill protection device. BACKGROUND

[0002] Open type rubber mixing mill is a kind of equipment for rubber processing, with the progress of industrialization, people start to seek more efficient, environmental protection, automation rubber processing equipment, open type rubber mixing mill arises at the historic moment, open type rubber mixing mill relative to traditional rubber mixing method, degree of automation is high, can reduce labor intensity, improve production efficiency, heating is uniform, can better control the softening degree of raw rubber, improve product quality, environmental protection performance is good, there is no smoke and waste gas emission, meet the requirements of modern industrial development, its working principle is mainly through heating and stirring, make raw rubber gradually soft, finally reach the state that can be processed, it not only can process natural rubber, but also can process synthetic rubber, such as styrene-butadiene rubber, cis-butadiene rubber, ethylene-propylene-diene rubber etc., become one of the mainstream equipment of modern rubber processing.

[0003] When using open type rubber mixing mill, smoke is generated in the operation process, and the generated smoke has certain harm to human body, since harmful substances such as smoke and volatile organic compounds are generated in the operation process of rubber mixing machine, if appropriate protective measures are not taken, it will cause pollution and harm to operators and surrounding environment, therefore, we propose a kind of open type rubber mixing mill protection device to reduce the harm of smoke to human body. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a kind of open type rubber mixing mill protection device to solve the problems raised in the above background.

[0005] To achieve the above object, the utility model provides the following technical scheme: a kind of open type rubber mixing mill protection device, including open type rubber mixing mill, the roller of the open type rubber mixing mill is provided with intercept structure at bottom, the bottom of the intercept structure is provided with box, the front side wall of the box is fixedly connected with flange pipe, one side of the box is provided with first air extraction structure, the top of the first air extraction structure and the top of the roller of the open type rubber mixing mill gap cooperation, one side of the first air extraction structure and the side wall of the open type rubber mixing mill are fixedly connected, the other side of the box is provided with second air extraction structure, the lower surface of the second air extraction structure and the bottom of open type rubber mixing mill are fixedly connected, and the upper surface of second air extraction structure and the lower surface of intercept structure exist gap.

[0006] Preferably, the first exhaust structure includes a first exhaust fan, the exhaust port of the first exhaust fan is fixedly connected to the side wall of the housing, the lower surface of the first exhaust fan is fixedly connected to the side wall of the open rubber mixing mill, a corrugated pipe is fixedly connected to the exhaust port of the first exhaust fan and the corrugated pipe is in a contracted state, a bend is installed at the other end of the corrugated pipe, a first funnel pipe is fixedly connected to the other end of the bend, a sleeve is fixedly connected to the outer wall of the bend, a side rod is fixedly connected to the lower surface of the sleeve, a round hole block is sleeved on the outer wall of the side rod, the side wall of the round hole block is fixedly connected to the side wall of the open rubber mixing mill, a hydraulic cylinder is fixedly connected to the other end of the side rod, a base is fixedly connected to the lower surface of the hydraulic cylinder, and the side wall of the base is fixedly connected to the side wall of the open rubber mixing mill.

[0007] Preferably, the second exhaust structure includes a second exhaust fan, the exhaust port of the second exhaust fan is fixedly connected to the side wall of the housing, the lower surface of the second exhaust fan is fixedly connected to the side wall of the open rubber mixing mill, a second funnel tube is fixedly connected to the exhaust port of the second exhaust fan, and support rods are symmetrically fixedly connected to the lower surface of the second funnel tube. The bottom end of one side of the support rod is fixedly connected to the upper surface of the housing, and the bottom end of the other side of the support rod is fixedly connected to the bottom of the open rubber mixing mill.

[0008] Preferably, the interception structure includes a grooved plate, which is located at the bottom of the roller of the open rubber mixing mill. A perforated mesh is fixedly connected to the inner cavity of the grooved plate, and side blocks are symmetrically attached to the lower surface of the grooved plate. The side walls of the side blocks are fixedly connected to the side walls of the open rubber mixing mill.

[0009] Compared with the prior art, the beneficial effects of this utility model are as follows: When using an open rubber mixing mill, exhaust structures are set at the bottom and top of the rollers. When smoke is generated during the rubber mixing process, it is extracted through the first and second exhaust structures, which can effectively reduce the spread of smoke in the workshop, avoid pollution to workers and the surrounding environment, reduce smoke inhalation, and lower the incidence of respiratory diseases among employees. A housing is set between the exhaust fans, and the housing is additionally equipped with flange pipes. Through the additional flange pipes, it can be connected to other exhaust equipment to extract the smoke inside the housing for subsequent treatment, such as adsorption and filtration, further reducing the content of harmful substances in the smoke, improving the protective effect, and completing the protection of workers. Attached Figure Description

[0010] Figure 1 This is a schematic diagram of the structure of this utility model;

[0011] Figure 2 for Figure 1 Detailed structural diagram of the interceptor structure;

[0012] Figure 3 for Figure 1 Three-dimensional structural view of the middle box;

[0013] In the diagram: 1. Open-type rubber mixing mill; 2. Box body; 3. Flange pipe; 4. Interception structure; 41. Side block; 42. Groove plate; 43. Through-hole mesh; 5. First exhaust structure; 51. First exhaust fan; 52. Corrugated pipe; 53. Bend; 54. First funnel pipe; 55. Sleeve block; 56. Side rod; 57. Round hole block; 58. Hydraulic cylinder; 59. Base; 6. Second exhaust structure; 61. Second exhaust fan; 62. Second funnel pipe; 63. Support rod. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0015] Please see Figures 1-3 This utility model provides a protective device for an open rubber mixing mill, including an open rubber mixing mill 1. An interception structure 4 is provided at the bottom of the roller of the open rubber mixing mill 1. A box body 2 is provided at the bottom of the interception structure 4. A flange pipe 3 is fixedly connected to the front side wall of the box body 2. A first exhaust structure 5 is provided on one side of the box body 2. The top of the first exhaust structure 5 is clearance-fitted with the top of the roller of the open rubber mixing mill 1. One side of the first exhaust structure 5 is fixedly connected to the side wall of the open rubber mixing mill 1. A second exhaust structure 6 is provided on the other side of the box body 2. The lower surface of the second exhaust structure 6 is fixedly connected to the bottom of the open rubber mixing mill 1, and there is a gap between the upper surface of the second exhaust structure 6 and the lower surface of the interception structure 4.

[0016] The first exhaust structure 5 includes a first exhaust fan 51. The exhaust port of the first exhaust fan 51 is fixedly connected to the side wall of the housing 2. The lower surface of the first exhaust fan 51 is fixedly connected to the side wall of the open rubber mixing mill 1. A corrugated pipe 52 is fixedly connected to the exhaust port of the first exhaust fan 51, and the corrugated pipe 52 is in a contracted state. A bend pipe 53 is installed at the other end of the corrugated pipe 52. A first funnel pipe 54 is fixedly connected to the other end of the bend pipe 53. A sleeve block 55 is fixedly connected to the outer wall of the bend pipe 53. A side rod 56 is fixedly connected to the lower surface of the sleeve block 55. A round hole block 57 is sleeved on the outer wall of the side rod 56. The side wall of the round hole block 57 is fixedly connected to the side wall of the open rubber mixing mill 1. A hydraulic cylinder 58 is fixedly connected to the other end of the side rod 56. A base 59 is fixedly connected to the lower surface of the hydraulic cylinder 58. The side wall of the base 59 is fixedly connected to the side wall of the open rubber mixing mill 1.

[0017] The second exhaust structure 6 includes a second exhaust fan 61. The exhaust port of the second exhaust fan 61 is fixedly connected to the side wall of the housing 2. The lower surface of the second exhaust fan 61 is fixedly connected to the side wall of the open rubber mixing mill 1. A second funnel pipe 62 is fixedly connected to the exhaust port of the second exhaust fan 61. Support rods 63 are symmetrically fixedly connected to the lower surface of the second funnel pipe 62. The bottom end of one support rod 63 is fixedly connected to the upper surface of the housing 2, and the bottom end of the other support rod 63 is fixedly connected to the bottom of the open rubber mixing mill 1.

[0018] The interception structure 4 includes a grooved plate 42, which is located at the bottom of the roller of the open rubber mixing mill 1. A through-hole mesh 43 is fixedly connected to the inner cavity of the grooved plate 42. Side blocks 41 are symmetrically attached to the lower surface of the grooved plate 42, and the side walls of the side blocks 41 are fixedly connected to the side walls of the open rubber mixing mill 1.

[0019] When processing with an open-type rubber mixing mill 1, the raw materials are first uniformly mixed, plasticized, and conveyed to the rollers of the open-type rubber mixing mill 1. During the rubber mixing process, the main cause of the fumes is the volatilization of compounding agents under mechanical stirring and heating conditions. Commonly used compounding agents such as stearic acid, accelerators, and antioxidants all have a certain degree of volatility. These fumes contain a variety of harmful substances. When fumes are generated, the first exhaust structure 5 and the second exhaust structure 6 are activated. The first exhaust structure 5 connects to the housing through the first exhaust fan 51. 2. One end of the first exhaust fan 51 is connected to a bellows 52, which is in a retracted state. The other end of the bellows 52 is connected to a bend 53, which is connected to a first funnel tube 54. The first funnel tube 54 is located on the top of the roller of the open rubber mixing mill 1. The bend 53 is fixed by a sleeve block 55. The bottom of the sleeve block 55 is provided with a side rod 56 that slides inside a circular hole block 57. The circular hole block 57 is fixed to one side of the open rubber mixing mill 1. A hydraulic system is connected to the bottom of the side rod 56. Cylinder 58, due to the elongation effect of the corrugated pipe 52, can raise the first funnel pipe 54 according to the thickness of the rubber mixing material, and discharge the smoke into the box 2 through the above structure. The second exhaust structure 6 is set at the bottom of the rotating roller of the open rubber mixing mill 1 through the second exhaust fan 61. The smoke is drawn into the second exhaust fan 61 through the second funnel pipe 62. During the exhaust process, the smoke at the bottom will come into contact with the interception structure 4 in advance. It can be protected by the cooperation of the groove plate 42 and the through mesh 43. The groove plate 42 is supported by the side block 41 and intercepted by the through mesh 43 to prevent the falling material from clogging the second exhaust fan 61 during the operation. It can be intercepted in time. At the same time, the setting of the through mesh 43 does not affect the normal operation of the exhaust fan 5. Then, it is discharged into the box 2 through the exhaust port of the second exhaust fan 61. An additional flange pipe 3 is set on the front of the box 2. The flange pipe 3 can be connected to other exhaust equipment to extract the smoke inside the box 2 for subsequent treatment, thus completing the protection of the workers when using the open rubber mixing mill 1.

[0020] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A protective device for an open rubber mixing mill, characterized in that: The equipment includes an open-type rubber mixing mill (1), with an interception structure (4) at the bottom of the roller of the open-type rubber mixing mill (1), a box (2) at the bottom of the interception structure (4), a flange pipe (3) fixedly connected to the front side wall of the box (2), a first exhaust structure (5) on one side of the box (2), the top of the first exhaust structure (5) being clearance-fitted with the top of the roller of the open-type rubber mixing mill (1), one side of the first exhaust structure (5) being fixedly connected to the side wall of the open-type rubber mixing mill (1), and a second exhaust structure (6) on the other side of the box (2), the lower surface of the second exhaust structure (6) being fixedly connected to the bottom of the open-type rubber mixing mill (1), and a gap existing between the upper surface of the second exhaust structure (6) and the lower surface of the interception structure (4).

2. The protective device for an open rubber mixing mill according to claim 1, characterized in that: The first exhaust structure (5) includes a first exhaust fan (51), the exhaust port of the first exhaust fan (51) is fixedly connected to the side wall of the housing (2), the lower surface of the first exhaust fan (51) is fixedly connected to the side wall of the open rubber mixing mill (1), a corrugated pipe (52) is fixedly connected to the exhaust port of the first exhaust fan (51), and the corrugated pipe (52) is in a contracted state. A bend (53) is installed at the other end of the corrugated pipe (52), and a first funnel pipe (54) is fixedly connected to the other end of the bend (53). A sleeve block (55) is fixedly connected to the outer wall of the bent pipe (53). A side rod (56) is fixedly connected to the lower surface of the sleeve block (55). A round hole block (57) is sleeved on the outer wall of the side rod (56). The side wall of the round hole block (57) is fixedly connected to the side wall of the open rubber mixing mill (1). A hydraulic cylinder (58) is fixedly connected to the other end of the side rod (56). A base (59) is fixedly connected to the lower surface of the hydraulic cylinder (58). The side wall of the base (59) is fixedly connected to the side wall of the open rubber mixing mill (1).

3. The protective device for an open rubber mixing mill according to claim 1, characterized in that: The second exhaust structure (6) includes a second exhaust fan (61). The exhaust port of the second exhaust fan (61) is fixedly connected to the side wall of the housing (2). The lower surface of the second exhaust fan (61) is fixedly connected to the side wall of the open rubber mixing mill (1). A second funnel tube (62) is fixedly connected to the exhaust port of the second exhaust fan (61). Support rods (63) are symmetrically fixedly connected to the lower surface of the second funnel tube (62). The bottom end of one side of the support rod (63) is fixedly connected to the upper surface of the housing (2), and the bottom end of the other side of the support rod (63) is fixedly connected to the bottom of the open rubber mixing mill (1).

4. The protective device for an open rubber mixing mill according to claim 1, characterized in that: The interception structure (4) includes a grooved plate (42), and the grooved plate (42) is located at the bottom of the roller of the open rubber mixing mill (1). The inner cavity of the grooved plate (42) is fixedly connected with a perforated mesh (43). The lower surface of the grooved plate (42) is symmetrically fitted with side blocks (41), and the side wall of the side block (41) is fixedly connected to the side wall of the open rubber mixing mill (1).