Rapid heating device for injection molding machine mold

Abstract

The utility model relates to the technical field of injection molding machines, and discloses an injection molding machine mold rapid heating device which comprises an injection molding machine I. The top of the outer wall of the injection molding machine I is fixedly connected with a material injection barrel, the bottom of the material injection barrel is communicated with a connecting pipe, and the periphery of the bottom of the injection molding machine I is fixedly connected with a plurality of telescopic rods. The other ends of the multiple telescopic rods are fixedly connected with an upper mold, the other end of the connecting pipe communicates with the upper mold, the top of the first injection molding machine is fixedly connected with a fixing box, the top of the fixing box is fixedly connected with a lower mold, and the bottom of the inner wall of the first injection molding machine is fixedly connected with a heating box. According to the utility model, the heating device is used for heating the mold, so that the material can keep better flowability after entering the mold, and the defects of incomplete cavity filling, bubble generation and material shortage caused by poor flowability of the material are avoided, so that the formed product is more complete in structure and smoother and smoother in appearance.

Description

TECHNICAL FIELD

[0001] The utility model relates to injection molding machine technical field especially relates to injection molding machine mould fast heating device. BACKGROUND

[0002] In the environment of the fierce competition of injection molding industry, enterprises need to improve production efficiency, reduce the rate of defective products to control cost, and the fast and accurate mould temperature control technology can shorten the production cycle and reduce the waste material generation, thereby enhancing the competitiveness of enterprises, so need to use injection molding machine mould fast heating device.

[0003] The injection molding machine mould fast heating device realizes heating through installing heating elements, heating rods and heating rings in the mould, the heating rod is inserted into the reserved hole of the mould, and the heating ring is surrounded outside the mould, when the current passes through these heating elements, the electric energy is converted into heat energy, the mould temperature is increased, the heating speed of the area near the heating rod and the heating ring in the injection molding machine mould fast heating device is fast and the temperature is high, and the remote part is relatively slow, which can easily lead to large temperature difference of different positions of the mould, affect the forming quality of the plastic product, cause the inconsistent shrinkage of the product and the warping deformation problem, the existing solution installs the induction heating technology to assist heating in the area where the mould temperature is low, the induction heating is through the electromagnetic induction principle, makes the metal part of the mould produce eddy current, thereby realizing heating, this heating mode has the characteristics of fast and local heating, can supplement the heating of the area with lower temperature, but the electromagnetic field in the induction heating process can potentially harm the health of the operator, long-term exposure can cause the human tissue to absorb too much electromagnetic energy, produce the adverse effect of heat effect, and easily cause safety accidents. CONTENT OF THE UTILITY MODEL

[0004] In order to make up for the above shortage, the utility model provides injection molding machine mould fast heating device, aims at improving the problem that the electromagnetic field can potentially harm the health of the operator, long-term exposure can cause the human tissue to absorb too much electromagnetic energy, produce the adverse effect of heat effect, and easily cause safety accidents.

[0005] In order to achieve the above object, the utility model discloses the following technical scheme: injection molding machine mould quick heating device, including injection molding machine one, the outer wall top of injection molding machine one is fixedly connected with injection material cylinder, the bottom of injection material cylinder is connected with the connecting pipe, the bottom all around of injection molding machine one is fixedly connected with a plurality of telescopic links, another end all of a plurality of telescopic links are fixedly connected with upper mould, the other end of connecting pipe is linked with upper mould, the top of injection molding machine one is fixedly connected with fixed box, the top of fixed box is fixedly connected with lower mould, the inner wall bottom of injection molding machine one is fixedly connected with heating box, the output of heating box penetrates the rear side all of fixed box and is fixedly connected with heating pipe, the top of injection material cylinder is provided with cleaning mechanism, and the cleaning mechanism is used to clean material when injecting.

[0006] As further description of the above technical scheme:

[0007] The cleaning mechanism includes a fixed block, the fixed block is fixedly connected to the top of the injection molding machine one, the inner wall front side of the fixed block is rotatably connected with a cover plate, the cover plate is engaged with the injection material cylinder, the top of the cover plate is fixedly connected with a motor, the output of the motor penetrates the cover plate and is fixedly connected with a connecting column, the outer wall front and back sides of the connecting column are fixedly connected with scrapers.

[0008] As further description of the above technical scheme:

[0009] The outer wall bottom of the injection molding machine one is fixedly connected with a plurality of support columns all around, and the bottom ends of the plurality of support columns are fixedly connected with foot pads.

[0010] As further description of the above technical scheme:

[0011] The outer wall bottom of the injection molding machine one is provided with a rotating plate, the outer wall top of the rotating plate is threadedly connected with hinges on the left and right sides, and the rotating plate is rotatably connected with the injection molding machine one through the hinges.

[0012] As further description of the above technical scheme:

[0013] The outer wall bottom of the rotating plate is provided with a connecting groove one, and the inner wall of the connecting groove one is fixedly connected with a handle one.

[0014] As further description of the above technical scheme:

[0015] The outer wall right side of the injection molding machine one is fixedly connected with a controller in the middle, and the controller is electrically connected with the motor.

[0016] As further description of the above technical scheme:

[0017] The outer wall rear side of the fixed block is fixedly connected with a connecting sheet, and the bottom of the connecting sheet is threadedly connected with the top of the injection molding machine.

[0018] As a further description of the above technical solution:

[0019] A connecting groove two is formed in the top front side of the cover plate, and a handle two is fixedly connected to the inner wall of the connecting groove two.

[0020] The utility model has the advantages of the following:

[0021] 1. In the utility model, the mold is heated by the heating device, so that the material can maintain good fluidity after entering the mold, which helps the material to uniformly and fully fill the entire mold cavity, avoids incomplete filling of the cavity due to poor material fluidity, produces air bubbles and material defects, and thus makes the structure of the formed product more complete and the appearance more smooth and flat, reduces the health damage of the electromagnetic field to the operator, and effectively improves the forming quality of the product.

[0022] 2. In the utility model, the motor is started, the motor drives the connecting column to rotate, the scraper fixed on the connecting column rotates, and the scraper tightly rubs the inner wall of the injection barrel, so that the cleaning of the residual plastic raw material on the inner wall of the injection barrel becomes very convenient and efficient. Whether it is a solidified plastic block or attached material residue, the scraper can effectively scrape off the inner wall, which can ensure the thoroughness of cleaning compared with manual cleaning, and greatly saves cleaning time and labor cost. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 A perspective view of the injection molding machine mold rapid heating device is provided for the utility model;

[0024] Figure 2 A front view of the injection molding machine mold rapid heating device is provided for the utility model;

[0025] Figure 3 A side view of the injection molding machine mold rapid heating device is provided for the utility model;

[0026] Figure 4 A partial structure display diagram of the injection molding machine mold rapid heating device is provided for the utility model;

[0027] Figure 5 A cleaning mechanism sectional view of the injection molding machine mold rapid heating device is provided for the utility model.

[0028] LEGEND:

[0029] 1, injection molding machine one; 2, cleaning mechanism; 201, fixed block; 202, cover plate; 203, motor; 204, connecting column; 205, scraper; 3, injection cylinder; 4, connecting pipe; 5, telescopic rod; 6, upper mold; 7, lower mold; 8, fixed box; 9, heating box; 10, heating pipe; 11, support column; 12, foot pad; 13, rotating plate; 14, hinge; 15, connecting groove one; 16, handle one; 17, controller; 18, connecting piece; 19, connecting groove two; 20, handle two. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0031] Referring to Figure 1 , Figure 2 and Figure 3 , the utility model provides an embodiment: injection molding machine mold fast heating device, including injection molding machine one 1, the outer wall top of injection molding machine one 1 is fixedly connected with injection cylinder 3, for putting the required material, the bottom of injection cylinder 3 is connected with connecting pipe 4, the bottom of injection molding machine one 1 is fixedly connected with a plurality of telescopic rods 5 around, the other end of a plurality of telescopic rods 5 is fixedly connected with upper mold 6, upper mold 6 is connected in the bottom of injection molding machine one 1 through telescopic rod 5, lower mold 7 is fixed at the top of fixed box 8, fixed box 8 is installed at the top of injection molding machine one 1, the other end of connecting pipe 4 is communicated with upper mold 6, raw material is delivered to upper mold 6 through connecting pipe 4, the material of injection cylinder 3 is injected into the mold through connecting pipe 4, in the injection molding process, upper mold 6 and lower mold 7 can be relatively closed and opened to carry out injection molding operation, the top of injection molding machine one 1 is fixedly connected with fixed box 8, the top of fixed box 8 is fixedly connected with lower mold 7, the inner wall bottom of injection molding machine one 1 is fixedly connected with heating box 9, the output end of heating box 9 is fixedly connected with heating pipe 10 through the rear side of fixed box 8, the heat generated by heating box 9 is transmitted to fixed box 8 through heating pipe 10, the function of heating pipe 10 is that the heat generated by heating box 9 is effectively conducted to the area of fixed box 8 where lower mold 7 is located, thereby heating lower mold 7, the top of injection cylinder 3 is provided with cleaning mechanism 2, and cleaning mechanism 2 is used for cleaning the material during injection.

[0032] Referring to Figure 3 , Figure 4 and Figure 5The cleaning mechanism 2 includes a fixing block 201, which is fixedly connected to the top of the injection molding machine 1, and serves to support and fix related components. A cover plate 202 is rotatably connected to the front inner wall of the fixing block 201. The cover plate 202 can rotate around an axis through its rotatable connection with the front inner wall of the fixing block 201. The cover plate 202 engages with the injection cylinder 3, and the cover plate 202 protects the injection cylinder 3 and prevents external impurities from entering the injection cylinder 3. A motor 203 is fixedly connected to the top of the cover plate 202. When it is necessary to clean the injection cylinder 3, the motor 203 is started and begins to rotate. Its output end drives the connecting column 204 to rotate. Since the connecting post 204 is fixedly connected to the output end of the motor 203 and passes through the cover plate 202, the connecting post 204 will rotate synchronously with the motor 203. The output end of the motor 203 passes through the cover plate 202 and is fixedly connected to the connecting post 204. Scrapers 205 are fixedly connected to both the front and rear sides of the outer wall of the connecting post 204. As the connecting post 204 rotates, the scraper 205 will also make a circular motion. When the scraper 205 rotates, it will stick tightly to the inner wall of the injection cylinder 3 and scrape off the residual plastic material on the inner wall of the injection cylinder 3.

[0033] Reference Figure 2 , Figure 3 and Figure 5 Multiple support columns 11 are fixedly connected to the bottom of the outer wall of injection molding machine 1. Their main function is to support the injection molding machine, maintaining a certain distance between it and the ground. Foot pads 12 are fixedly connected to the bottom of each support column 11 to increase the stability of the injection molding machine in contact with the ground and to provide cushioning and anti-slip properties. A rotating plate 13 is installed at the bottom of the outer wall of injection molding machine 1. Hinges 14 are threadedly connected to the top left and right sides of the outer wall of the rotating plate 13. The rotating plate 13 is connected to the injection molding machine 1 via the hinges 14. The hinge 14 is a rotating connection. The threaded connection of the hinge 14 ensures the firmness of the connection and can withstand a certain weight and force. When the rotating plate 13 needs to be used, external force is applied to make the rotating plate 13 rotate around the axis of the hinge 14. The bottom of the outer wall of the rotating plate 13 is provided with a connecting groove 15. The inner wall of the connecting groove 15 is fixedly connected with a handle 16. When it is necessary to open or close the rotating plate 13, the operator can hold the handle 16 and apply appropriate force to make the rotating plate 13 rotate around the hinge 14.

[0034] Reference Figure 1 , Figure 3 and Figure 4A controller 17 is fixedly connected to the middle right side of the outer wall of the injection molding machine 1. The controller 17 is electrically connected to the motor 203. Since the controller 17 is electrically connected to the motor 203, the operator can send commands through the controller 17 to control the start, stop and speed parameters of the motor 203. A connecting piece 18 is fixedly connected to the rear side of the outer wall of the fixing block 201. The bottom of the connecting piece 18 is threaded to the top of the injection molding machine 1. This threaded connection provides a relatively firm connection, ensuring that the fixing block 201 will not easily shift during the operation of the injection molding machine. A connecting groove 29 is opened on the front side of the top of the cover plate 202. A handle 20 is fixedly connected to the inner wall of the connecting groove 219. When it is necessary to open the cover plate 202 to check the injection cylinder 3 or to perform cleaning operations, the operator can hold the handle 20 and pull upward to open the cover plate 202.

[0035] Working principle: Material is placed into injection cylinder 3, which serves as a storage container for the material, providing raw materials for injection molding. Upper mold 6 is suspended from the bottom of injection molding machine 1 by telescopic rod 5, and lower mold 7 is fixed to the top of fixed box 8, which is located at the top of injection molding machine 1. When injection is required, the telescopic rod 5 moves downward to engage upper mold 6 and lower mold 7. Material from injection cylinder 3 is then injected into upper mold 6 and lower mold 7 through connecting pipe 4. Heating box 9 at the bottom of the inner wall of injection molding machine 1 starts working. Heating element inside heating box 9 converts electrical energy into heat energy. This heat is conducted through heating pipe 10 to the rear of fixed box 8, and then to lower mold 7. The temperature of lower mold 7 gradually rises under the continuous heating of heating pipe 10, reaching a suitable temperature range for injection molding. Since lower mold 7 has been heated, the material can maintain good fluidity after entering the mold, better conforming to the shape of the mold cavity, thus ensuring the quality of the injection molded product.

[0036] Furthermore, it is securely connected to the top of the injection molding machine 1 via the fixing block 201, providing reliable support. The cover plate 202 is rotatably connected to the front side of the inner wall of the fixing block 201, allowing the cover plate 202 to rotate around the fixing block 201 and engage with the injection cylinder 3, effectively preventing external dust and debris from entering the injection cylinder 3, ensuring a relatively clean internal environment for the injection cylinder 3, and maintaining its normal function of storing and conveying injection molding materials. When the injection cylinder 3 has been used for a period of time and plastic raw materials remain on its inner wall, requiring cleaning, the operator starts the motor 203. The output end of the motor 203 drives the connecting column 204, which is fixedly connected to it and passes through the cover plate 202, to rotate synchronously. During the rotation of the connecting column 204, since the scraper 205 is fixedly connected to the front and rear sides of its outer wall, the scraper 205 also moves in a circular motion. The scraper 205 uses the friction between itself and the inner wall of the injection cylinder 3, as well as its own scraping action, to gradually scrape off the residual plastic raw materials adhering to the inner wall of the injection cylinder 3.

[0037] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A rapid heating device for injection molding machine molds, comprising an injection molding machine (1), characterized in that: The top of the outer wall of the injection molding machine (1) is fixedly connected to an injection cylinder (3), and the bottom of the injection cylinder (3) is connected to a connecting pipe (4). Multiple telescopic rods (5) are fixedly connected around the bottom of the injection molding machine (1). The other end of the multiple telescopic rods (5) is fixedly connected to an upper mold (6). The other end of the connecting pipe (4) is connected to the upper mold (6). The top of the injection molding machine (1) is fixedly connected to a fixed box (8). The top of the fixed box (8) is fixedly connected to a lower mold (7). The bottom of the inner wall of the injection molding machine (1) is fixedly connected to a heating box (9). The output end of the heating box (9) is fixedly connected to the rear side of the fixed box (8) with a heating pipe (10). The top of the injection cylinder (3) is provided with a cleaning mechanism (2). The cleaning mechanism (2) is used to clean the material during injection.

2. The rapid heating device for injection molding machine molds according to claim 1, characterized in that: The cleaning mechanism (2) includes a fixing block (201), which is fixedly connected to the top of the injection molding machine (1). A cover plate (202) is rotatably connected to the front side of the inner wall of the fixing block (201). The cover plate (202) is engaged with the injection cylinder (3). A motor (203) is fixedly connected to the top of the cover plate (202). The output end of the motor (203) extends out of the cover plate (202) and is fixedly connected to a connecting column (204). Scrapers (205) are fixedly connected to the front and rear sides of the outer wall of the connecting column (204).

3. The rapid heating device for injection molding machine molds according to claim 1, characterized in that: The bottom of the outer wall of the injection molding machine (1) is fixedly connected with multiple support columns (11), and the bottom of the multiple support columns (11) is fixedly connected with foot pads (12).

4. The rapid heating device for injection molding machine molds according to claim 1, characterized in that: A rotating plate (13) is provided at the bottom of the outer wall of the injection molding machine (1). Hinges (14) are threadedly connected to the top left and right sides of the outer wall of the rotating plate (13). The rotating plate (13) is rotatably connected to the injection molding machine (1) through the hinges (14).

5. The rapid heating device for injection molding machine molds according to claim 4, characterized in that: The bottom of the outer wall of the rotating plate (13) is provided with a connecting groove (15), and a handle (16) is fixedly connected to the inner wall of the connecting groove (15).

6. The rapid heating device for injection molding machine molds according to claim 2, characterized in that: A controller (17) is fixedly connected to the middle right side of the outer wall of the injection molding machine (1), and the controller (17) is electrically connected to the motor (203).

7. The rapid heating device for injection molding machine molds according to claim 2, characterized in that: A connecting piece (18) is fixedly connected to the rear side of the outer wall of the fixing block (201), and the bottom of the connecting piece (18) is threadedly connected to the top of the injection molding machine (1).

8. The rapid heating device for injection molding machine molds according to claim 2, characterized in that: The top front side of the cover plate (202) is provided with a connecting groove 2 (19), and the inner wall of the connecting groove 2 (19) is fixedly connected with a handle 2 (20).

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