Six-drum type all-steel engineering radial tire secondary forming machine

By optimizing the two-stage forming machine for all-steel engineering radial tires with a six-drum layout and automated conveying system, the problems of long downtime and low production efficiency have been solved, achieving high-efficiency production and product consistency.

CN223864409UActive Publication Date: 2026-02-03GUILIN RUBBER MACHINERY CO LTD +2
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Patent Information

Application Number
CN202520176336.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-27
Publication Date
2026-02-03
Estimated Expiration
2035-01-27

AI Technical Summary

Technical Problem

Traditional all-steel engineering radial tire secondary forming machines have long downtime, low production efficiency, and significant limitations in the operation of the belt layer transfer ring, failing to meet production demands.

Method used

The system adopts a six-drum layout, including one body drum, two forming drums, one belt drum, and two shaping drums. It optimizes the time allocation of each process, improves the body feeding rack and belt drum feeding mechanism, and adopts an automated conveying method to improve equipment continuity and efficiency.

Benefits of technology

Reduce equipment downtime, improve production efficiency, increase automation, reduce manual intervention, optimize the proportions of each process, and improve product consistency.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model provides a six-drum type all-steel engineering radial tire secondary method forming machine which comprises a transmission device located in the middle, two shaping devices and a tire body attaching device which are arranged on one side of the transmission device in a front-back mode, and a belt bundle attaching device and two forming devices which are arranged on the other side of the transmission device in a front-back mode. Wherein the two shaping devices share one tread rubber winding device, and a three-dimensional winding station of the tread rubber winding device is located between the two shaping devices; a main transfer ring, a belt transfer ring and a tire unloading ring are sequentially installed on the transfer device in a sliding mode in the conveying direction. According to the six-drum type all-steel engineering radial tire secondary-method forming machine provided by the utility model, the time ratio of each drum process can be improved, so that each process is coherently connected, the standby time of equipment is shortened, and the production efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of tire manufacturing technology, specifically a six-drum all-steel engineering radial tire two-stage forming machine. Background Technology

[0002] The forming machine is a crucial piece of equipment in the production of all-steel radial engineering tires. Traditional two-stage forming machines for all-steel radial engineering tires mostly employ a four-drum layout consisting of a bonding drum, a forming drum, a belt drum, and a sizing drum. The tire blank undergoes corresponding processes in these drums to become a green tire. Because the forming times for each drum differ—the forming and sizing drum processes are longer than those for the tire body drum and belt drum—the traditional four-drum layout results in some equipment being idle, impacting production efficiency.

[0003] To avoid equipment downtime while maintaining production capacity, the applicant previously applied for a patent for a "two-stage five-drum forming machine for all-steel giant radial tires" (application number CN201420836374.2), which includes a tire carcass bonding device, two forming devices, a belt layer bonding device, a shaping device, and supporting facilities for each device, as well as a transfer device. The two forming devices and the belt layer bonding device, along with their respective supporting facilities, are located on one side of the transfer device, while the tire carcass bonding device and the shaping device, along with their respective supporting facilities, are located on the other side of the transfer device. The belt layer bonding device includes a belt layer bonding drum and a belt layer transfer ring mounted on the belt layer bonding bed via a guide rail mechanism perpendicular to the center line of the transfer device.

[0004] The earlier application reduced downtime for the carcass drum and belt drum by adding a molding device. However, with improvements in processes and equipment, the efficiency of the carcass drum and belt drum has increased, while the downtime for the shaping drum has increased, making the five-drum molding machine unable to meet production demands. Furthermore, in the earlier application, the belt layer transfer ring slides along a guide rail mechanism perpendicular to the center line of the transfer device. The belt layer bonding device and shaping device are installed on both sides of the guide rail mechanism. The belt layer transfer ring can only be matched with one set of belt layer bonding and shaping devices for operation, which has significant limitations.

[0005] Based on the above issues, further improvements are needed to the previously applied-for all-steel giant radial tire two-stage five-drum forming machine to reduce equipment downtime and improve production efficiency. Utility Model Content

[0006] This utility model provides a six-drum all-steel engineering radial tire secondary forming machine, which can improve the time allocation of each drum process, make each process seamless, reduce equipment downtime, and improve production efficiency.

[0007] To achieve the above-mentioned technical objectives and effects, this utility model solves the above-mentioned problems through the following technical solution:

[0008] The six-drum all-steel radial engineering tire secondary forming machine includes a transfer device located in the middle, two shaping devices and a tire carcass bonding device arranged front and rear on one side of the transfer device, and a belt bonding device and two forming devices arranged front and rear on the other side of the transfer device. The two shaping devices share a set of tread rubber winding device, which includes a three-dimensional winding station located between the two shaping devices and an extrusion mechanism for supplying rubber to the three-dimensional winding station. The transfer device has a main transfer ring, a belt transfer ring and a tire removal ring slidably mounted sequentially along the transmission direction.

[0009] Furthermore, the tire body bonding device includes a tire body drum bed, a tire body drum and a tire body drum spindle box, which are slidably mounted on a track perpendicular to the transmission direction of the transmission device via their respective slides on the tire body drum bed. The tire body drum spindle box is connected to the tire body drum and drives it to enter and exit the transmission device area. A tire body feeding rack is installed on one side of the tire body drum, and a tire body drum operating platform is set on the other side. Two tire body drum-shaped adhesive feeding mechanisms are installed on the left and right sides of the tire body drum operating platform.

[0010] Furthermore, the tire carcass feeding rack includes two feeding lines: one for the inner liner filling adhesive and the other for the inner liner airtight layer composite component. The inner liner airtight layer composite component feeding line includes, in sequence, a composite component I-beam wheel, a padding separation roller group, a correction device I, and a composite component conveying template. The inner liner filling adhesive feeding line includes, in sequence, an inner liner filling adhesive I-beam wheel, a padding separation roller group, a deflection roller, a correction device II, and an inner liner filling adhesive conveying template. The output end of the inner liner filling adhesive conveying template points to the composite component conveying template, and the output end of the composite component conveying template points to the tire carcass drum. A composite pressure roller is provided on the composite component conveying template to press the composite component and the inner liner filling adhesive together, and a pressing component cutting device is configured to cut the pressed component to a fixed length.

[0011] Furthermore, the tire drum-shaped adhesive feeding mechanism includes a tire drum-shaped adhesive roll, a padding separation roller group, a floating roller, and a ratchet roller arranged in sequence. The padding separation roller group separates the tire drum-shaped adhesive and the padding cloth. The separated padding cloth is rolled into the tire drum-shaped adhesive padding cloth roll. The tire drum-shaped adhesive is transported to the tire drum via the floating roller, ratchet roller, and cutting mechanism.

[0012] Furthermore, the molding device includes a molding drum bed, a molding drum, a molding drum spindle box, and a tailstock, which are slidably mounted on the molding drum bed via their respective slides on a track perpendicular to the transmission direction of the transfer device. The molding drum spindle box is connected to the molding drum and drives it to enter and exit the area of ​​the transfer device. An auxiliary track parallel to the transmission direction of the transfer device is provided between the molding drum and the transfer device to allow the tailstock to move out and avoid the molding drum. A molding drum adhesive feeding mechanism and a molding drum rear pressure roller are respectively located on both sides of the molding drum. The molding drum adhesive feeding mechanism includes a support and a sliding seat slidably mounted on the support. Two molding drum adhesive feeding templates are laterally slidably connected on the sliding seat. The two molding drum adhesive feeding templates are connected by a double-headed screw system to adjust the spacing.

[0013] The working distance between the forming drum-shaped glue supply template and the forming drum, as well as the spacing of the forming drum-shaped glue supply template, are adjustable, resulting in a higher adaptability of the device.

[0014] Furthermore, the belt bonding device includes a belt drum bed, a belt drum and a belt drum spindle box, which are slidably mounted on a track perpendicular to the transmission direction of the transmission device on the belt drum bed via their respective slides. The belt drum spindle box is connected to the belt drum and drives it to enter and exit the transmission device area. A belt drum feeding mechanism is installed on one side of the belt drum bed. The belt drum feeding mechanism includes two sets of templates arranged on the left and right. Each set of templates includes four layers of conveying templates arranged from top to bottom. The top layer of conveying templates is used to transmit the belt-type adhesive and the bottom tread. The bottom three layers of belt conveying templates are each connected to a belt I-beam pulley to transmit the belt.

[0015] At least two belt-type adhesive I-beams are slidably connected to a belt-type adhesive I-beam slide rail perpendicular to the template transport direction. Each belt-type adhesive I-beam is equipped with a belt-type adhesive template that moves with it. The belt-type adhesive template docks with the top-level conveyor template to output belt-type adhesive. An intermediate conveyor template is set above at least one top-level conveyor template, and the output end of the intermediate conveyor template points to the transmission surface of the top-level conveyor template. At least two bottom-level tread I-beams are slidably connected to a bottom-level tread wheel slide rail perpendicular to the template transport direction. Each bottom-level tread I-beam is equipped with a bottom-level tread template that moves with it. The bottom-level tread template docks with the intermediate conveyor template to output bottom-level tread. The feeding ends of the top-level conveyor template and the intermediate conveyor template are equipped with a cutting mechanism for fixed-length cutting.

[0016] Furthermore, the shaping device includes a shaping drum bed, a shaping drum and a shaping drum spindle box, which are slidably mounted on a track perpendicular to the transmission direction of the transmission device via their respective slides. The shaping drum spindle box is connected to the shaping drum and drives it to enter and exit the transmission device area. A three-dimensional winding station is located between the shaping drums of the two shaping devices. The shaping combination pressure roller is located on the opposite side of the shaping drum where the three-dimensional winding station is located. A shaping drum support is provided between the shaping drum and the transmission device.

[0017] The advantages and effects of this utility model are:

[0018] 1. This utility model proposes a six-drum all-steel engineering radial tire secondary forming machine, employing a six-drum layout consisting of one tire body drum, two forming drums, one belt drum, and two sizing drums. This optimizes the time allocation for each drum process, increases the production capacity of the forming and sizing drums, ensures seamless connection between processes, reduces equipment downtime, and improves production efficiency. Simultaneously, the transport structure of the belt transfer ring is improved, enabling the belt tube output from the belt bonding device to quickly enter different sizing drums, resulting in a high degree of automation and minimal manual intervention.

[0019] 2. This utility model improves the tire carcass feeding rack and the tire carcass drum-shaped glue feeding mechanism. The tire carcass feeding rack feeds the inner liner airtight layer composite component after pressing it with the inner liner filler glue, which can improve the tire carcass feeding efficiency. The tire carcass drum-shaped glue feeding mechanism adopts a ratchet roller discharge, which can avoid the glue falling and affecting the discharge.

[0020] 3. This utility model improves the belt drum feeding mechanism, which adopts a left-right layout, facilitating material replenishment and maintenance during production, reducing equipment downtime, and increasing production capacity. Furthermore, the feeding mechanisms for the belt layer, belt-shaped rubber, and bottom tread adopt a longitudinally stacked installation structure, which reduces the equipment's footprint.

[0021] 4. The solution adopts an automatic drum feeding and fixed-length cutting conveyor for all types of adhesives. It does not require a large number of louvered carts to transport materials or manual adhesive handling. It has a high degree of automation, good product consistency, and can further optimize the proportions of each process to improve production efficiency. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the structure of the six-drum all-steel engineering radial tire secondary forming machine of this utility model;

[0023] Figure 2 This is the front view of the tire carcass loading rack;

[0024] Figure 3 This is a top view of the tire carcass loading rack;

[0025] Figure 4 A schematic diagram of the tire body drum-shaped glue feeding mechanism;

[0026] Figure 5 This is a front view of the drum-shaped glue feeding mechanism;

[0027] Figure 6 This is a top view of the drum-shaped glue feeding mechanism;

[0028] Figure 7 This is a front view of the belt drum feeding mechanism;

[0029] Figure 8 This is a top view of the belt drum feeding mechanism.

[0030] Drawing number identifier:

[0031] 1. Transfer device;

[0032] 2. Tire body bonding device; 21. Tire body drum bed; 22. Tire body drum; 23. Tire body drum spindle box; 24. Tire body loading rack; 241. Composite part I-beam wheel; 242. Tracking device 243. Composite component conveyor template; 244. I-beam wheel with inner lining and filling rubber; 245. Deflection roller; 246. Tracking device. 247. Liner filling adhesive conveying template; 248. Composite pressure roller; 249. Pressing part cutting device; 25. Tire body drum-shaped adhesive feeding mechanism; 251. Tire body drum-shaped adhesive roll; 252. Floating roller; 253. Ratchet roller; 254. Tire body drum-shaped adhesive pad cloth tube; 26. Tire body drum operating platform.

[0033] 3. Molding device; 31. Molding drum bed; 32. Molding drum; 33. Molding drum spindle box; 34. Tailstock; 35. Molding drum adhesive feeding mechanism; 351. Support; 352. Sliding seat; 353. Molding drum adhesive feeding template; 354. Screw system; 355. Guide wheel; 36. Molding drum rear pressure roller; 37. Auxiliary track.

[0034] 4. Belt bonding device; 41. Belt drum bed; 42. Belt drum; 43. Belt drum spindle box; 44. Belt drum feeding mechanism; 441. Belt conveyor template; 442. Top layer conveyor template; 443. Belt I-beam wheel; 444. Belt type rubber I-beam wheel; 445. Belt type rubber template; 446. Intermediate conveyor template; 447. Bottom layer tread I-beam wheel; 448. Bottom layer tread template;

[0035] 5. Shaping device; 51. Shaping drum bed; 52. Shaping drum; 53. Shaping drum spindle box; 54. Shaping combination pressure roller; 55. Shaping drum support;

[0036] 6. Tread rubber winding device; 61. Three-dimensional winding station; 62. Extrusion mechanism; 7. Main transfer ring; 8. Belt transfer ring; 9. Tire removal ring. Detailed Implementation

[0037] The present invention will be further described below with reference to the embodiments, but the present invention is not limited to these embodiments.

[0038] The six-drum all-steel radial tire secondary forming machine described in this embodiment is as follows: Figure 1 As shown, the main body includes a transfer device 1, a tire carcass bonding device 2, a forming device 3, a belt bonding device 4, a shaping device 5, and a tread rubber wrapping device 6, wherein there are two forming devices 3 and two shaping devices 5. The transfer device 1 is located in the middle along the front-to-back direction. Figure 1 The lower part of the transfer device 1 is the front, and the upper part is the rear. The transfer device 1 includes a transfer track arranged in the front-to-back direction. The tire unloading ring 9, belt transfer ring 8, and main transfer ring 7 are slidably connected to the transfer track from front to back, and the operation is realized by sliding and conveying along the transfer track.

[0039] The shaping device 5 and the carcass bonding device 2 are arranged side-by-side on the right side of the transfer device 1, with the two shaping devices 5 adjacent to each other. The belt bonding device 4 and the forming device 3 are arranged side-by-side on the left side of the transfer device 1, with the two forming devices 3 adjacent to each other. The two shaping devices 5 share a tread rubber winding device 6, which includes a three-dimensional winding station 61 located between the two shaping devices 5 and an extrusion mechanism 62 that supplies rubber to the three-dimensional winding station 61.

[0040] The tire body bonding device 2 includes a tire body drum bed 21, a tire body drum 22, a tire body drum spindle box 23, a tire body feeding rack 24, a tire body drum operating platform 26, and a tire body drum-shaped adhesive feeding mechanism 25. The tire body drum 22 and the tire body drum spindle box 23 are slidably mounted on a track perpendicular to the transmission direction of the transfer device 1 on the tire body drum bed 21 via sliding blocks. A sliding drive mechanism is provided on the tire body drum spindle box 23, which connects to the tire body drum 22 and drives it to enter and exit the area of ​​the transfer device 1. The tire body drum operating platform 26 is installed on the front side of the tire body drum bed 21, and two tire body drum-shaped adhesive feeding mechanisms 25 are installed on it. The tire body feeding rack 24 is installed on the rear side of the tire body drum bed 21, conveying the inner lining airtight layer composite component, which is pressed with inner lining filler adhesive, to the tire body drum 22.

[0041] As attached Figure 2 , 3 As shown, the tire carcass loading rack 24 includes two feeding lines: one for the inner liner filling adhesive and the other for the inner liner airtight layer composite component. The inner liner airtight layer composite component feeding line includes, in sequence, a composite component I-beam roller 241, a padding separation roller group, and a deviation correction device. 242. A composite component conveying template 243 and a composite pressure roller 248 press the composite component and the inner lining filler adhesive together. A pressing component cutting device 249 is configured to cut the pressed component to a fixed length. The pressing component cutting device 249 can use a servo motor for counting and fixed length cutting. The inner lining filler adhesive feeding line includes, in sequence, an inner lining filler adhesive I-beam roller 244, a padding separation roller group, a deflection roller 245, and a correction device. 246. Inner lining filling adhesive conveying template 247, the output end of the inner lining filling adhesive conveying template 247 points to the composite part conveying template 243, that is, the inner lining filling adhesive after peeling off the padding passes through the deflection roller 245 and the correction device. 246. The inner lining filler conveying template 247 falls into the composite part conveying template 243, where it is pressed and cut against the composite part on the pressing part conveying template 243, and then output to the tire drum 22. The deflection roller 245 can bring two narrower inner lining fillers closer together, saving equipment space.

[0042] As attached Figure 4As shown, the tire drum rubber feeding mechanism 25 includes a tire drum rubber roll 251, a padding separation roller group, a floating roller 252, and a ratchet roller 253 arranged sequentially. The tire drum rubber is separated into tire drum rubber and padding cloth by the padding separation roller group. The separated padding cloth is rolled up in the tire drum rubber padding cloth roll 254. The tire drum rubber is transported to the tire drum 22 via the floating roller 252, ratchet roller 253, and cutting mechanism.

[0043] As attached Figure 1 As shown, the forming device 3 includes a forming drum bed 31, a forming drum 32, a forming drum spindle box 33, and a tailstock 34. The forming drum 32, the forming drum spindle box 33, and the tailstock 34 are slidably mounted on a track perpendicular to the transmission direction of the transfer device 1 on the forming drum bed 31 via their respective slides. A sliding drive mechanism is provided on the forming drum spindle box 33 and the tailstock 34. The forming drum spindle box 33 connects to the forming drum 32, driving it in and out of the area of ​​the transfer device 1. The forming drum spindle box 33 and the tailstock 34 are respectively provided with mechanical forward and reverse wrapping mechanisms that cooperate with the forming drum 32. Simultaneously, an auxiliary track 37 parallel to the transmission direction of the transfer device 1 is provided between the forming drum 32 and the transfer device 1. When the forming drum 32 enters the transfer device 1, the tailstock 34 can slide into the auxiliary track 37 to avoid the forming drum 32. A forming drum adhesive feeding mechanism 35 is located on the front side of the forming drum 32, and a forming drum rear pressure roller 36 is located on the rear side of the forming drum 32.

[0044] As attached Figure 5 , 6 As shown, the molding drum adhesive feeding mechanism 35 includes a support 351, a sliding seat 352, and molding drum adhesive feeding templates 353. The sliding seat 352 is slidably mounted on the support 351. The two molding drum adhesive feeding templates 353 are slidably mounted on the sliding seat 352 via bottom slide rails and are connected by a double-headed screw system 354 to adjust the spacing. The molding drum adhesive feeding templates 353 are at an angle, and the discharge end is equipped with guide wheels 355 pointing towards the molding drum 32.

[0045] As attached Figure 1 , 5As shown in Figure 6, the belt bonding device 4 includes a belt drum bed 41, a belt drum 42, a belt drum spindle box 43, and a belt drum feeding mechanism 44. The belt drum 42 and the belt drum spindle box 43 are slidably mounted on a track perpendicular to the transmission direction of the transmission device 1 on the belt drum bed 41 via their respective slides. A sliding drive mechanism is provided on the belt drum spindle box 43, which connects to the belt drum 42 and drives it to enter and exit the area of ​​the transmission device 1. The belt drum feeding mechanism 44 is installed on the front side of the belt drum bed 41 and includes two sets of templates arranged on the left and right. Each set of templates includes four layers of conveying templates arranged from top to bottom, and each layer of conveying template has a swing frame at its outlet end. The top layer conveying template 442 is used to convey the belt-type adhesive and the bottom tread layer, while the bottom three layers of belt conveying templates 441 are each connected to a belt I-beam wheel 443 to convey the belt layers. The three bundled I-beam wheels 443 in the same group are arranged one after the other and are slidably installed on three sets of bundled I-beam wheel slide rails perpendicular to the template transport direction.

[0046] The belt-type drum feeding mechanism 44 also includes two belt-type adhesive I-beams 444, which are arranged left and right and slidably connected to the belt-type adhesive I-beam slide rail. The belt-type adhesive I-beam slide rail is arranged parallel to the front side of the belt-type adhesive I-beam slide rail. Each belt-type adhesive I-beam 444 is equipped with a belt-type adhesive template 445 that moves with it. The belt-type adhesive template 445 docks with the top conveyor template 442 to output belt-type adhesive. The feeding end of the top conveyor template 442 is equipped with a cutting mechanism for fixed-length cutting. That is, the belt-type adhesive output by the two belt-type adhesive I-beams 444 shares a single cutting mechanism.

[0047] In this embodiment, the belt drum feeding mechanism 44 also includes four bottom tread I-beam wheels 447 slidably connected to the bottom tread wheel slide rail (one of which is not shown in the figure due to being obscured by the upper mechanism). The bottom tread wheel slide rail is arranged parallel to the front side of the belt-type rubber I-beam wheel slide rail. An intermediate conveying template 446 is arranged above the top conveying template 442 near the side of the transfer device 1. The output end of the intermediate conveying template 446 points to the transmission surface of the top conveying template 442. Each bottom tread I-beam wheel 447 is equipped with a bottom tread template 448 that moves with it. The bottom tread template 448 docks with the intermediate conveying template 446 to output the bottom tread. The feeding end of the intermediate conveying template 446 is equipped with a cutting mechanism for fixed-length cutting. That is, the bottom tread output by multiple bottom tread I-beam wheels 447 shares a single cutting mechanism.

[0048] When the belt bonding device 4 is working, the two sets of belt conveyor templates 441 arranged on the left and right sequentially feed material to form 6 layers of belt. The belt-type rubber I-beams 444 feed material at the gaps in the belt layer winding. After the belt layer winding is completed, the bottom tread I-beams 447 feed material to complete the bottom tread winding. In the belt drum feeding mechanism 44, a pad separating roller group is set between each I-beam and the corresponding template to separate the required material from the pad.

[0049] As attached Figure 1As shown, the shaping device 5 includes a shaping drum bed 51, a shaping drum 52, a shaping drum spindle box 53, a shaping combination pressure roller 54, and a shaping drum support 55. The shaping drum 52 and the shaping drum spindle box 53 are slidably mounted on a track perpendicular to the transmission direction of the transfer device 1 on the shaping drum bed 51 via their respective slides. A sliding drive mechanism is provided on the shaping drum spindle box 53, which connects to the shaping drum 52 and drives it to enter and exit the area of ​​the transfer device 1. A three-dimensional winding station 61 is located between the shaping drums 52 of the two shaping devices 5. The shaping combination pressure roller 54 is located on the opposite side of the shaping drum 52 where the three-dimensional winding station 61 is located. The shaping drum support 55 is located between the shaping drum 52 and the transfer device 1.

[0050] The process of producing a molded tire blank using the molding machine described in this embodiment is as follows:

[0051] 1. In the tire body bonding device 2, the tire body feeding rack 24 and the tire body drum-shaped adhesive feeding mechanism 25 alternately feed materials to the tire body drum 22, bonding them onto the tire body drum 22 to form a tire body cylinder. The tire body drum 22 carries the bonded tire body cylinder to the center of the main transfer ring 7, the main transfer ring 7 clamps the tire body cylinder, and the tire body drum 22 moves back.

[0052] 2. The tire body drum 22 carries the tire body cylinder to the working position corresponding to the forming device 3. The forming drum 32 moves to the center of the main transfer ring 7. The tire body transfer ring 25 is released and the tire body cylinder is placed on the forming drum 6. After the forming drum 6 takes the tire body cylinder, it returns. The tailstock 34, which was moved away in advance, returns and supports the forming drum 32.

[0053] The forming drum-shaped feeding mechanism 35 feeds the material, while the mechanical front and back wrapping mechanism wraps the steel cord fabric in both directions. The pressure rollers 36 behind the forming drum press and vent the air. After the forming drum 32 finishes its work, the tire carcass is transported to the belt transfer ring 8, clamped, and then returned. Both forming devices 3 operate simultaneously, alternately outputting the formed tire carcass.

[0054] 3. The belt transfer ring 8 moves to the receiving position of the target shaping drum 52, the shaping drum 52 moves to the middle of the belt transfer ring 8, the belt transfer ring 8 releases the molding body cylinder to the shaping drum 52, and the shaping drum 52 retracts to wait for the belt cylinder.

[0055] 4. The belt drum feeding mechanism 44 feeds the belt drum 42 to produce the belt bundle. After the belt bundle is produced, it moves with the belt drum 42 to the center of the belt transfer ring 8. After the belt transfer ring 8 clamps it, the belt drum 42 returns. The belt transfer ring 8 moves the belt bundle to the receiving position of the target shaping drum 52. The shaping drum 52, carrying the formed mold body cylinder, moves to the middle of the belt transfer ring 8 to retrieve the belt bundle.

[0056] 5. The shaping drum support 55 is raised, the extrusion mechanism 62 supplies adhesive, and the three-dimensional winding station 61 completes the shaping process. After the three-dimensional winding station 61 is finished, it can rotate 180 degrees to wind the shaping drum 52 at another station. After the shaping station is completed, the tire unloading ring 9 is positioned, and the shaping drum 52 moves to the tire unloading station to remove the formed tire blank. The two shaping devices 5 work simultaneously, alternately outputting the formed blanks.

[0057] The embodiments of this utility model have been described in detail above with reference to the accompanying drawings, but this utility model is not limited to the described embodiments. For those skilled in the art, various changes, modifications, substitutions, and variations of these embodiments without departing from the principles and spirit of this utility model still fall within the protection scope of this utility model.

Claims

1. A six-drum all-steel engineering radial tire secondary forming machine, characterized in that: The device includes a transfer device (1) located in the middle, two shaping devices (5) and a tire body bonding device (2) arranged in front and behind on one side of the transfer device (1), and a belt bonding device (4) and two forming devices (3) arranged in front and behind on the other side of the transfer device (1); wherein the two shaping devices (5) share a set of tread rubber winding device (6), the tread rubber winding device (6) includes a three-dimensional winding station (61) located between the two shaping devices (5), and an extrusion mechanism (62) for supplying adhesive to the three-dimensional winding station (61); The main transmission ring (7), belt transmission ring (8), and tire removal ring (9) are sequentially slidably installed on the transmission device (1) along the transmission direction.

2. The six-drum all-steel radial tire secondary forming machine according to claim 1, characterized in that: The tire body bonding device (2) includes a tire body drum bed (21), a tire body drum (22) and a tire body drum spindle box (23) which are slidably mounted on a track perpendicular to the transmission direction of the transmission device (1) on the tire body drum bed (21) through their respective slides. The tire body drum spindle box (23) is connected to the tire body drum (22) and drives it to enter and exit the area of ​​the transmission device (1). A tire body feeding rack (24) is installed on one side of the tire body drum (22) and a tire body drum operating platform (26) is set on the other side. Two tire body drum-shaped glue feeding mechanisms (25) are installed on the tire body drum operating platform (26).

3. The six-drum all-steel radial tire secondary forming machine according to claim 2, characterized in that: The tire carcass loading rack (24) includes two feeding lines: one for the inner lining filling adhesive and the other for the inner lining airtight layer composite. The inner lining airtight layer composite feeding line includes a composite component I-beam wheel (241), a padding separation roller group, and a correction device arranged in sequence. (242) Composite component conveying template (243); The inner lining filling adhesive feeding line includes an inner lining filling adhesive I-beam wheel (244), a padding separation roller group, a deflection roller (245), and a correction device arranged in sequence. (246) Inner lining filling adhesive conveying template (247); The output end of the inner lining filling adhesive conveying template (247) points to the composite part conveying template (243), the output end of the composite part conveying template (243) points to the tire drum (22), a composite pressure roller (248) is provided on the composite part conveying template (243) to press the composite part and the inner lining filling adhesive together, and a pressing part cutting device (249) is configured to cut the pressing part to a fixed length.

4. The six-drum all-steel radial tire secondary forming machine according to claim 2, characterized in that: The tire drum-shaped adhesive feeding mechanism (25) includes a tire drum-shaped adhesive roll (251), a padding separation roller group, a floating roller (252), and a ratchet roller (253) arranged in sequence. The padding separation roller group separates the tire drum-shaped adhesive and the padding cloth. The separated padding cloth is rolled up in the tire drum-shaped adhesive padding cloth cylinder (254). The tire drum-shaped adhesive is transported to the tire drum (22) via the floating roller (252), the ratchet roller (253), and the cutting mechanism.

5. The six-drum all-steel radial tire secondary forming machine according to claim 1, characterized in that: The forming device (3) includes a forming drum bed (31), a forming drum (32), a forming drum spindle box (33), and a tailstock (34) which are slidably mounted on a track perpendicular to the transmission direction of the transmission device (1) on the forming drum bed (31) via their respective slides. The forming drum spindle box (33) is connected to the forming drum (32) to drive it in and out of the area of ​​the transmission device (1). An auxiliary track (37) parallel to the transmission direction of the transmission device (1) is provided between the forming drum (32) and the transmission device (1) for the tailstock (34) to move out and avoid the forming drum (32). The forming drum type glue feeding mechanism (35) and the forming drum rear pressure roller (36) are respectively located on both sides of the forming drum (32). The forming drum adhesive feeding mechanism (35) includes a support (351) and a sliding seat (352) that is slidably installed on the support (351). Two forming drum adhesive feeding templates (353) are slidably connected on the sliding seat (352) to the left and right. The two forming drum adhesive feeding templates (353) are connected by a double-headed screw system (354) to adjust the spacing.

6. The six-drum all-steel radial tire secondary forming machine according to claim 1, characterized in that: The belt bonding device (4) includes a belt drum bed (41), a belt drum (42) and a belt drum spindle box (43) which are slidably mounted on a track perpendicular to the transmission direction of the transmission device (1) on the belt drum bed (41) via their respective slides. The belt drum spindle box (43) is connected to the belt drum (42) and drives it to enter and exit the area of ​​the transmission device (1). The belt drum bed (41) is equipped with a belt drum feeding mechanism (44) on one side. The belt drum feeding mechanism (44) includes two sets of templates arranged on the left and right. Each set of templates includes four layers of conveying templates arranged from top to bottom. The top layer conveying template (442) is used to transmit the belt type rubber and the bottom tire tread. The bottom three layers of belt conveying templates (441) are each connected to a belt I-beam wheel (443) to transmit the belt. At least two belt-type adhesive I-beams (444) are slidably connected to a belt-type adhesive I-beam slide rail perpendicular to the template transport direction. Each belt-type adhesive I-beam (444) is equipped with a belt-type adhesive template (445) that moves with it. The belt-type adhesive template (445) docks with the top-level conveying template (442) to output belt-type adhesive. At least one top-level conveying template (442) is provided with an intermediate conveying template (446) above it, and the output end of the intermediate conveying template (446) points to the conveying surface of the top-level conveying template (442); at least two bottom-level tread I-beams (447) are slidably connected to a bottom-level tread wheel slide rail perpendicular to the template conveying direction, and each bottom-level tread I-beam (447) is equipped with a bottom-level tread template (448) that moves with it, and the bottom-level tread template (448) docks with the intermediate conveying template (446) to output the bottom-level tread; The top conveyor template (442) and the middle conveyor template (446) are equipped with cutting mechanisms at their feeding ends for fixed-length cutting.

7. The six-drum all-steel radial tire secondary forming machine according to claim 1, characterized in that: The shaping device (5) includes a shaping drum bed (51), a shaping drum (52) and a shaping drum spindle box (53) which are slidably mounted on a track perpendicular to the transmission direction of the transmission device (1) on the shaping drum bed (51) via their respective slides. The shaping drum spindle box (53) is connected to the shaping drum (52) and drives it to enter and exit the area of ​​the transmission device (1). The three-dimensional winding station (61) is located between the shaping drums (52) of the two shaping devices (5), the shaping combination pressure roller (54) is located on the opposite side of the shaping drum (52) where the three-dimensional winding station (61) is located, and the shaping drum support (55) is provided between the shaping drum (52) and the transfer device (1).

Citation Information

Patent Citations

  • All-steel giant radial tire secondary method five-drum forming machine

    CN204354497U