Automatic stainless steel bridge production line

Abstract

The utility model discloses an automatic stainless steel bridge production line, which belongs to the technical field of automatic production lines and comprises a bottom plate, a material receiving table fixedly mounted on the bottom plate and a rolling component rotatably mounted on the material receiving table. Through cooperative use of all the devices and arrangement of the discharging assembly, a bridge is guided in the discharging process, the movable end of a first electric push rod drives a control rod fixedly connected with the first electric push rod to synchronously move inwards along a straight-through groove, and the discharging assembly is arranged; the control rod drives the guide plate to rotate with the position, rotationally connected with the fixing block, of the guide plate as the circle center, finally, the top end of the guide plate is attached to the top of the bottom plate, a bridge can slide downwards from the surface of the guide plate at the moment, discharging of the bridge is completed, the phenomenon of position deviation of the bridge in the moving process is reduced, and the service life of the bridge is prolonged. No manual intervention is needed for adjustment and alignment, and the production efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of automated production line technology, specifically an automated stainless steel cable tray production line. Background Technology

[0002] Stainless steel cable trays are made by first cutting, punching, and bending steel plates into several parts, and then assembling and welding these parts together to form a single, integrated structure. Traditional stainless steel cable trays generally include two forming methods: welding and bending.

[0003] An investigation revealed that a Chinese utility model patent discloses an automated stainless steel cable tray production line (publication number: CN220282751U), which includes a receiving platform with multiple sets of rolling components installed on it. A support plate is installed at one end of the receiving platform, and a pressure sensor is installed on the support plate. A support platform is set on one side of the receiving platform, and a pushing mechanism is installed on the support platform. A swing platform is set on the other side of the receiving platform, and four sets of electric telescopic rods are supported at the bottom of the swing platform. The bottom ends of all the electric telescopic rods are connected to a base plate.

[0004] In the aforementioned patent, the rolling components support the formed cable tray and prevent friction between the cable tray and the receiving platform, resulting in smoother cable tray output and preventing deformation during output. Pressure sensors detect pressure from the cable tray, enabling the pushing mechanism to push the cable tray from the receiving platform onto the unloading platform, thus achieving automatic receiving and unloading. This avoids cuts caused by manual handling and improves overall processing efficiency. However, in actual operation, the stainless steel cable tray is prone to positional deviation when moving on the unloading platform via the rolling components. This deviation may prevent the cable tray from accurately stopping at the preset position, requiring manual intervention for alignment. Ultimately, this leads to reduced automation, increased labor costs, and decreased overall production efficiency.

[0005] Therefore, this utility model provides an automated stainless steel cable tray production line to solve the above problems. Utility Model Content

[0006] (a) Technical problems to be solved

[0007] This invention provides an automated stainless steel cable tray production line, which aims to solve the problems mentioned in the background art.

[0008] (II) Technical Solution

[0009] To achieve the above objectives, the present invention provides the following technical solution: an automated stainless steel cable tray production line, which includes a base plate, a receiving platform fixedly installed on the base plate, a rolling assembly rotatably installed on the receiving platform, a support plate fixedly installed on the receiving platform, a pressure sensor fixedly installed on the support plate, a push plate disposed on the receiving platform, and a feeding assembly disposed on the receiving platform to prevent the stainless steel cable tray from shifting.

[0010] The unloading assembly includes a first electric push rod fixedly installed on the receiving platform, a control rod fixedly installed on the movable end of the first electric push rod, a fixed block fixedly installed on the receiving platform, a straight groove opened on the fixed block, a guide plate rotatably installed on the fixed block, and a waist-shaped groove opened on the guide plate.

[0011] As a preferred technical solution of this application, the two ends of the control rod are slidably connected inside the waist-shaped groove, and the two ends of the control rod are slidably connected inside the straight groove.

[0012] As a preferred technical solution of this application, a vertical plate is fixedly connected to the top of the receiving platform, and one side of the push plate is in contact with one side of the vertical plate.

[0013] As a preferred technical solution of this application, a second electric push rod is fixedly connected to the top of the receiving platform. The movable end of the second electric push rod is disposed between the two vertical plates, and the movable end of the second electric push rod is fixedly connected to one side of the push plate.

[0014] As a preferred technical solution of this application, a sleeve is fixedly connected inside the upright plate, the sleeve penetrates the upright plate, and a guide rod is slidably connected inside the sleeve.

[0015] As a preferred technical solution of this application, one end of the guide rod is fixedly connected to one side of the push plate, and the two guide rods are arranged on both sides of the movable end of the second electric push rod.

[0016] (III) Beneficial Effects

[0017] This utility model has a simple structure and is easy to use. Through the setting of the feeding component, the bridge is guided during the feeding process. The movable end of the first electric push rod drives the control rod fixedly connected to it to move synchronously inward along the straight groove. The control rod drives the guide plate to rotate around the position where it is rotatably connected to the fixed block as the center. Finally, the top of the guide plate is attached to the top of the bottom plate. At this time, the bridge can slide down from the surface of the guide plate, thereby completing the feeding of the bridge. This reduces the positional deviation of the bridge during the movement, eliminates the need for manual intervention to adjust and align, and improves production efficiency. Attached Figure Description

[0018] Figure 1 A schematic diagram of an automated stainless steel cable tray production line. Figure 1 ;

[0019] Figure 2 A schematic diagram of an automated stainless steel cable tray production line. Figure 2 ;

[0020] Figure 3 This is a cross-sectional schematic diagram of the receiving platform in an automated stainless steel cable tray production line.

[0021] Figure 4 This is a schematic diagram of the installation of guide plates in an automated stainless steel cable tray production line.

[0022] Figure 5 This is a schematic diagram of the installation of a pusher plate in an automated stainless steel cable tray production line.

[0023] In the picture:

[0024] 1. Base plate; 2. Receiving platform; 3. Rolling assembly; 4. Support plate; 5. Pressure sensor; 6. Push plate; 7. First electric push rod; 8. Control rod; 9. Fixing block; 10. Straight groove; 11. Guide plate; 12. Waist-shaped groove; 13. Vertical plate; 14. Second electric push rod; 15. Sleeve; 16. Guide rod. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] This utility model provides an automated stainless steel cable tray production line, such as Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the automated stainless steel cable tray production line includes a base plate 1, a receiving platform 2 fixedly mounted on the base plate 1, a rolling assembly 3 rotatably mounted on the receiving platform 2, a support plate 4 fixedly mounted on the receiving platform 2, a pressure sensor 5 fixedly mounted on the support plate 4, a push plate 6 set on the receiving platform 2, and a feeding assembly set on the receiving platform 2 to prevent the stainless steel cable tray from shifting.

[0027] The unloading assembly includes a first electric push rod 7 fixedly installed on the receiving platform 2, a control rod 8 fixedly installed on the movable end of the first electric push rod 7, a fixing block 9 fixedly installed on the receiving platform 2, a straight through groove 10 opened on the fixing block 9, a guide plate 11 rotatably installed on the fixing block 9, and a waist-shaped groove 12 opened on the guide plate 11.

[0028] The two ends of the control lever 8 are slidably connected inside the waist-shaped groove 12, and the two ends of the control lever 8 are slidably connected inside the straight groove 10.

[0029] When using this automated stainless steel cable tray production line, the base plate 1 is first placed in a suitable position. During the receiving of the formed cable trays, the bending machine slowly bends and outputs the tray, causing one end of the formed cable tray to gradually reach the top of the receiving platform 2 and connect with the rolling assembly 3 at the bottom. The rolling assembly 3 rotates due to friction generated by the cable tray being pushed out, and the entire cable tray slowly moves onto the receiving platform 2. Due to inertia, one end of the cable tray comes into contact with the pressure sensor 5. During this process, the cable tray is guided by the cooperation between the push plate 6 and the guide plate 11 to prevent it from slipping during movement. In the event of a misalignment, the push plate 6 begins to move, pushing the bridge to the other side. At this time, the first electric push rod 7 is activated. The movable end of the first electric push rod 7 drives the control rod 8, which is fixedly connected to it, to move synchronously inward along the straight groove 10. The control rod 8 drives the guide plate 11 to rotate around the position where it is rotatably connected to the fixed block 9, so that the top of the guide plate 11 is in contact with the top of the base plate 1. At this time, the bridge can slide down from the surface of the guide plate 11, thereby completing the unloading of the bridge. This reduces the positional misalignment of the bridge during movement, eliminates the need for manual intervention to adjust and align, and improves production efficiency.

[0030] Furthermore, in order to control the movement of push plate 6, such as Figure 1 , Figure 2 , Figure 3 and Figure 5 As shown, a vertical plate 13 is fixedly connected to the top of the receiving platform 2, and one side of the push plate 6 is attached to one side of the vertical plate 13.

[0031] A second electric push rod 14 is fixedly connected to the top of the receiving platform 2. The movable end of the second electric push rod 14 is located between the two upright plates 13, and the movable end of the second electric push rod 14 is fixedly connected to one side of the push plate 6.

[0032] When this automated stainless steel cable tray production line is in use, during the receiving of the formed cable trays, the bending machine bends the cable trays and slowly outputs them, so that one end of the formed cable tray is slowly placed on the top of the receiving platform 2 and connects with the rolling component 3 at the bottom. The rolling component 3 rotates due to the friction generated by the cable tray being pushed out, and the cable tray slowly moves as a whole onto the receiving platform 2. Due to inertia, one end of the cable tray comes into contact with the pressure sensor 5. Then, the second electric push rod 14 is activated, and the movable end of the second electric push rod 14 pushes the push plate 6 outward. The movement of the push plate 6 pushes the cable tray outward, thereby completing the unloading.

[0033] It should be noted that, in order to make the pusher plate 6 more stable during movement, such as Figure 1 , Figure 2 , Figure 3 and Figure 5 As shown, a sleeve 15 is fixedly connected inside the upright plate 13, the sleeve 15 penetrates the upright plate 13, and a guide rod 16 is slidably connected inside the sleeve 15.

[0034] One end of the guide rod 16 is fixedly connected to one side of the push plate 6, and the two guide rods 16 are arranged on both sides of the movable end of the second electric push rod 14.

[0035] When the automated stainless steel cable tray production line is in use, the second electric push rod 14 is activated, and the movable end of the second electric push rod 14 pushes the push plate 6 outward. The movement of the push plate 6 pushes the bridge outward. During this process, the cooperation between the sleeve 15 and the guide rod 16 makes the push plate 6 more stable during the movement.

[0036] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. An automated stainless steel cable tray production line, characterized in that: The automated stainless steel cable tray production line includes a base plate (1), a receiving platform (2) fixedly installed on the base plate (1), a rolling assembly (3) rotatably installed on the receiving platform (2), a support plate (4) fixedly installed on the receiving platform (2), a pressure sensor (5) fixedly installed on the support plate (4), a push plate (6) set on the receiving platform (2), and a feeding assembly set on the receiving platform (2) to prevent the stainless steel cable tray from shifting. The feeding assembly includes a first electric push rod (7) fixedly installed on the receiving platform (2), a control rod (8) fixedly installed on the movable end of the first electric push rod (7), a fixing block (9) fixedly installed on the receiving platform (2), a straight through groove (10) opened on the fixing block (9), a guide plate (11) rotatably installed on the fixing block (9), and a waist-shaped groove (12) opened on the guide plate (11).

2. The automated stainless steel cable tray production line according to claim 1, characterized in that: The two ends of the control rod (8) are slidably connected inside the waist-shaped groove (12), and the two ends of the control rod (8) are slidably connected inside the straight groove (10).

3. The automated stainless steel cable tray production line according to claim 1, characterized in that: The top of the receiving platform (2) is fixedly connected to a vertical plate (13), and one side of the push plate (6) is in contact with one side of the vertical plate (13).

4. An automated stainless steel cable tray production line according to claim 3, characterized in that: The top of the receiving platform (2) is fixedly connected to a second electric push rod (14), the movable end of the second electric push rod (14) is located between the two upright plates (13), and the movable end of the second electric push rod (14) is fixedly connected to one side of the push plate (6).

5. An automated stainless steel cable tray production line according to claim 4, characterized in that: A sleeve (15) is fixedly connected inside the upright plate (13), the sleeve (15) penetrates the upright plate (13), and a guide rod (16) is slidably connected inside the sleeve (15).

6. An automated stainless steel cable tray production line according to claim 5, characterized in that: One end of the guide rod (16) is fixedly connected to one side of the push plate (6), and the two guide rods (16) are arranged on both sides of the movable end of the second electric push rod (14).

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