Full-automatic double-head bottle arranging, filling and cap screwing all-in-one machine

Abstract

The utility model relates to the technical field of automatic filling, and particularly discloses a full-automatic double-head bottle arranging, filling and cap screwing all-in-one machine which comprises a working table and a bottle arranging assembly, a discharging disc is rotationally installed on the end face of the working table, and a first operation screen is installed on the end face of the working table; and a filling mechanism, a cap placing mechanism, a cap screwing mechanism and a conveying mechanism are arranged on the end face of the workbench. The bottle unscrambling assembly comprises a rack platform, and a conveying belt mechanism, a mechanical arm mechanism, a push plate lifting frame mechanism and a second operation screen are arranged on the end face of the rack platform. The positions of bottles are automatically adjusted through rotation of the discharging disc, manual adjustment is not needed, the automation degree of operation is greatly improved, bottle caps can be automatically fed and conveyed to the designated position through the feeding disc, the bottle caps do not need to be manually taken one by one, the bottles can be conveniently filled through the filling mechanism, and the bottle caps can be conveniently placed through cooperation with the cap placing mechanism. And the bottle can be quickly capped.

Description

Technical Field

[0001] This utility model belongs to the field of automated filling technology, specifically relating to a fully automatic double-head bottle unscrambler, filler, and capper integrated machine. Background Technology

[0002] Filling is a process of filling liquid or semi-fluid substances into a specific container, and it is widely used in the medical, chemical, and food industries.

[0003] Existing filling lines require a large amount of manual labor for many repetitive mechanical operations. It requires manual placement of the inner bottle into the outer bottle, pressing the filling button, and using a cylinder for volumetric filling. After filling, manual pre-capping is required before the bottle is conveyed to the next station for capping. In other words, the process involves manual bottle placement followed by semi-automatic filling, and then manual pre-capping followed by semi-automatic capping. This not only increases labor costs, complicates the operation steps, and increases the workload, but also leads to reduced production efficiency and a low degree of automation. Utility Model Content

[0004] The purpose of this utility model is to provide a fully automatic double-head bottle unscrambling, filling and capping integrated machine to solve the problem of low automation in existing filling equipment.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A fully automatic double-head bottle feeding, filling and capping integrated machine includes a worktable and a bottle feeding assembly. A feeding tray is rotatably mounted on the end face of the worktable. A first operation screen is mounted on the end face of the worktable. A filling mechanism, a cap feeding mechanism, a capping mechanism and a conveying mechanism are provided on the end face of the worktable. A feeding mechanism is provided on one side of the worktable.

[0007] Preferably, the bottle unloading assembly includes a frame platform, and the end face of the frame platform is provided with a conveyor belt mechanism, a robotic arm mechanism, a pusher lifting frame mechanism, and a second operation screen.

[0008] Preferably, the feeding mechanism includes two bases, both of which are located on one side of the workbench, and a feeding tray is installed on the end face of each of the two bases.

[0009] Preferably, the capping mechanism includes a fixed base fixedly connected to the end face of the workbench, an electric push rod is mounted on the surface of the fixed base, a connecting plate is fixedly connected to the output end of the electric push rod, two first motors are mounted on the end face of the connecting plate, and mechanical claws are mounted on the output ends of the two first motors.

[0010] Preferably, the conveying mechanism includes a fixed frame and a conveyor belt fixedly connected to the end face of the workbench, and mechanical clamps are installed on the surface of the fixed frame.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] 1. This utility model utilizes a feeding tray and a filling mechanism. The feeding tray automatically adjusts the bottle position by rotating, eliminating the need for manual adjustment and greatly improving the automation level of the operation. The feeding tray can automatically feed bottle caps and transport them to the designated position, eliminating the need for manual removal of bottle caps one by one. The filling mechanism facilitates bottle filling, and the cap-releasing mechanism enables rapid cap placement. This series of continuous automated actions significantly improves the speed of the overall production process, increases production efficiency, and reduces manual intervention.

[0013] 2. This invention utilizes a mechanical gripper to hold bottle caps and automatically tighten them by rotating the gripper. The tightened bottles are then removed and placed on a conveyor belt for transport. The mechanical gripper precisely holds the caps and tightens them to a set torque, ensuring consistent tightening of each cap and meeting production standards. The mechanical gripper also accurately positions and operates during bottle handling, preventing misplacement or bottles falling. The high speed of the mechanical gripper and gripper allows for the rapid tightening and transport of multiple bottles in a short time, improving overall production line capacity and meeting the demands of large-scale production.

[0014] 3. This utility model can automatically feed bottles through the push plate lifting mechanism and move the bottles to the conveyor belt for transportation, making the operation more convenient and faster, and improving the stability and continuity of transportation. The robotic arm mechanism places the bottles on the feeding tray, which speeds up the bottle sorting speed and eliminates the need for manual intervention. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0016] Figure 2 This utility model Figure 1 Partial structural diagram;

[0017] Figure 3 This utility model Figure 2 A top-view structural diagram;

[0018] Figure 4 This is a partial structural schematic diagram of the lid-laying mechanism of this utility model;

[0019] Figure 5 This is a partial structural schematic diagram of the capping mechanism of this utility model;

[0020] Figure 6 This is a partial structural schematic diagram of the conveying mechanism of this utility model;

[0021] Figure 7 This is a schematic diagram of the structure of the bottle unscrambling assembly of this utility model;

[0022] Figure 8 This is a schematic diagram of the structure of the robotic arm mechanism of this utility model.

[0023] In the diagram: 1. Workbench; 101. Feeding tray; 102. First operating screen; 103. Bottle unscrambling assembly; 1031. Frame platform; 1032. Conveyor belt mechanism; 1033. Robotic arm mechanism; 1034. Push plate lifting frame mechanism; 1035. Second operating screen; 2. Filling mechanism; 3. Feeding mechanism; 301. Base; 302. Feeding tray; 4. Capping mechanism; 5. Capping mechanism; 501. Fixed seat; 502. Electric push rod; 503. Connecting plate; 504. First motor; 505. Mechanical claw; 6. Conveying mechanism; 601. Fixed frame; 602. Mechanical clamp; 603. Conveyor belt. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Reference Figures 1-8 As shown, this utility model provides a fully automatic double-head bottle feeding, filling and capping integrated machine, including a workbench 1 and a bottle feeding assembly 103. A feeding tray 101 is rotatably mounted on the end face of the workbench 1, and a first operation screen 102 is mounted on the end face of the workbench 1. The end face of the workbench 1 is provided with a filling mechanism 2, a cap feeding mechanism 4, a capping mechanism 5 and a conveying mechanism 6. A feeding mechanism 3 is provided on one side of the workbench 1. The first operation screen 102 is used to control the opening of the filling mechanism 2, the cap feeding mechanism 4, the capping mechanism 5 and the conveying mechanism 6.

[0026] The bottle unloading assembly 103 includes a frame platform 1031, and the end face of the frame platform 1031 is provided with a conveyor belt mechanism 1032, a robot arm mechanism 1033, a push plate lifting frame mechanism 1034, and a second operation screen 1035.

[0027] In this embodiment, there are two sets of pusher lifting frame mechanisms 1034, which are symmetrically distributed about the transverse central axis of the bottle sorting assembly 103. Each pusher lifting frame mechanism 1034 consists of multiple pushers that can move up and down to lift the bottles and send them to the conveyor belt mechanism 1032 for transport. The robotic arm mechanism 1033 can clamp the transported bottles and place them on the feeding tray 101. The second operation screen 1035 is used to control the opening of the bottle sorting assembly 103.

[0028] In an optional embodiment: the feeding mechanism 3 includes two bases 301, both of which are located on one side of the workbench 1, and a feeding tray 302 is installed on the end face of each of the two bases 301.

[0029] It should be noted that the feeding tray 302 is a vibratory feeding type, which is existing equipment and will not be described in detail here.

[0030] In an optional embodiment: the capping mechanism 5 includes a fixed base 501 fixedly connected to the end face of the workbench 1. An electric push rod 502 is mounted on the surface of the fixed base 501. A connecting plate 503 is fixedly connected to the output end of the electric push rod 502. Two first motors 504 are mounted on the end face of the connecting plate 503. Mechanical claws 505 are mounted on the output ends of the two first motors 504.

[0031] It should be noted that the mechanical gripper 505 can automatically retract and expand, and can precisely grip the bottle cap and tighten it according to the set torque, ensuring that the tightening degree of each bottle cap is consistent.

[0032] In an optional embodiment: the conveying mechanism 6 includes a fixed frame 601 and a conveyor belt 603 fixedly connected to the end face of the workbench 1, and a mechanical clamp 602 is mounted on the surface of the fixed frame 601.

[0033] It should be noted that the mechanical clamp 602 can automatically retract and expand, accurately positioning and operating when picking up and placing bottles, avoiding situations such as inaccurate bottle placement or bottles falling.

[0034] The working principle of this utility model is as follows: In use, the bottle is fed by the pusher lifting frame mechanism 1034, and the bottle is pushed onto the conveyor belt mechanism 1032. The conveyor belt mechanism 1032 transports the bottle to a suitable position, and then the robot arm mechanism 1033 starts to clamp the bottle and place it into the corresponding hole on the feeding tray 101. By rotating the feeding tray 101, the position of the bottle on the feeding tray 101 is adjusted. The bottle will first pass through the filling mechanism 2, and the filling mechanism 2 will fill the bottle with the required liquid. At the same time, the feeding tray 302 will... The bottle caps are fed and conveyed. As the feeding tray 101 rotates, the bottle moves to the position of the cap feeding mechanism 4. The cap feeding mechanism 4 starts and grabs the bottle cap and places it on the bottle. The feeding tray 101 continues to rotate. When the bottle moves to the position of the cap screwing mechanism 5, the electric push rod 502 starts and drives the connecting plate 503 to move down. The mechanical claw 505 retracts to clamp the bottle cap. The first motor 504 starts and drives the mechanical claw 505 to rotate, completing the tightening of the bottle cap. Then the bottle continues to move and is clamped by the mechanical clamp 602 and placed on the conveyor belt 603 for conveying.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A fully automatic double-head bottle unscrambling, filling, and capping integrated machine, comprising a worktable (1) and a bottle unscrambling assembly (103), characterized in that, The end face of the workbench (1) is rotatably mounted with a feeding tray (101), the end face of the workbench (1) is mounted with a first operating screen (102), the end face of the workbench (1) is provided with a filling mechanism (2), a capping mechanism (4), a capping mechanism (5) and a conveying mechanism (6), and a feeding mechanism (3) is provided on one side of the workbench (1).

2. The fully automatic double-head bottle unscrambling, filling, and capping integrated machine according to claim 1, characterized in that: The bottle unloading assembly (103) includes a frame platform (1031), and the end face of the frame platform (1031) is provided with a conveyor belt mechanism (1032), a robot arm mechanism (1033), a push plate lifting frame mechanism (1034), and a second operation screen (1035).

3. The fully automatic double-head bottle unscrambling, filling, and capping integrated machine according to claim 1, characterized in that: The feeding mechanism (3) includes two bases (301), both of which are located on one side of the workbench (1), and both of the bases (301) are equipped with feeding trays (302) on their end faces.

4. The fully automatic double-head bottle unscrambling, filling, and capping integrated machine according to claim 1, characterized in that: The capping mechanism (5) includes a fixed base (501) fixedly connected to the end face of the workbench (1). An electric push rod (502) is installed on the surface of the fixed base (501). A connecting plate (503) is fixedly connected to the output end of the electric push rod (502). Two first motors (504) are installed on the end face of the connecting plate (503). Mechanical claws (505) are installed on the output ends of the two first motors (504).

5. The fully automatic double-head bottle unscrambling, filling, and capping integrated machine according to claim 1, characterized in that: The conveying mechanism (6) includes a fixed frame (601) and a conveyor belt (603) fixedly connected to the end face of the workbench (1). A mechanical clamp (602) is installed on the surface of the fixed frame (601).

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